Sampling device and sampling system
By designing a sampling device with a sampling channel and a driving component, the problems of delay and contamination in powder sampling and detection were solved, realizing a real-time and efficient sampling process, simplifying the operation process and preventing dust explosions.
Patent Information
- Application Number
- CN202422959531.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing technologies for powder sampling and testing suffer from problems such as delays, complex procedures, contamination of the sampling rod with subsequent samples, and inability to sample some products.
A sampling device was designed, including a housing and a sampling component. By setting up a sampling channel, a driving component, and a gas path control, real-time sampling of powder and channel cleaning can be achieved to avoid residual contamination.
It achieves real-time and high-efficiency powder sampling, simplifies the process, prevents dust explosions, saves labor, and enables sampling of products that do not require transportation.
Smart Images
Figure CN223637165U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to powder sampling technical field, concretely relates to sampling device and sampling system. BACKGROUND
[0002] The powder product needs to pass through many processes in production, and each process has corresponding quality standards and needs to be sampled and detected. The product after each process is completed needs to be bagged first and then transported to the warehouse or the next process. Therefore, the product needs to be sampled before transportation, and when sampling, the ton bag corresponding to the product to be detected is found first, the bag opening of the ton bag is opened manually, the sampling rod is inserted into the product for sampling, and then the bag opening of the ton bag is sealed.
[0003] When sampling and detecting in the above-mentioned manner, the sampling is delayed, if the product quality is detected to be unqualified, the whole product needs to be reworked; the sampling process is complex, the sampling efficiency is reduced; after the operator samples using the sampling rod, the sampling rod is not cleaned, the next sampling product is polluted; part of the product does not need to be transported in production, and cannot be sampled. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a kind of sampling device and sampling system to solve the problems that sampling is delayed when sampling and detecting in the traditional way, sampling process is complex, sampling rod is not cleaned after sampling, the next sampling product is polluted, part of the product cannot be sampled.
[0005] In the first aspect, the utility model provides a kind of sampling device for sampling powder, comprising:
[0006] Shell, with hollow cavity, the shell is equipped with air inlet and air outlet;
[0007] Sampling element is arranged in the hollow cavity, and is tightly arranged with the inner side wall of the shell, and the sampling element is equipped with sampling channel, and the sampling channel is arranged at an angle with the sampling element;
[0008] Under the action of external force, the sampling element moves in the hollow cavity, to form the initial state of closing the air inlet or the air outlet, the first state of connecting the air inlet, the air outlet and the sampling channel and the second state that the sampling channel is stretched out outside the hollow cavity.
[0009] Beneficial effects: By setting the sampling channel, sampling can be carried out, and the powder is temporarily stored in the sampling channel; by forming the sampling member into the first state of communicating the air inlet, the air outlet and the sampling channel, the sampling channel can be cleaned to avoid contamination of the sampling product by residues; by forming the sampling member into the second state of the sampling channel extending out of the hollow cavity, the sampling channel can be extended into the powder during the production process of the powder to sample in real time, the production process can be adjusted in real time according to the detection result to avoid unqualified product quality, and the sampling process is simple, which can improve the sampling efficiency, and the product that does not need to be transported can also be sampled.
[0010] In an optional embodiment, the air inlet and the air outlet are arranged in a staggered manner along a direction perpendicular to the extension length of the shell.
[0011] And / or, the extension length direction of the sampling channel is perpendicular to the extension length direction of the sampling member.
[0012] Beneficial effects: By arranging the air inlet and the air outlet in a staggered manner, the powder in the sampling channel can be prevented from being discharged from the air inlet, causing dust explosion; by arranging the extension length direction of the sampling channel perpendicular to the extension length direction of the sampling member, the powder can be conveniently introduced into the sampling channel.
[0013] In an optional embodiment, the sampling member is provided with a contraction section along the extension length direction, and the sampling channel is arranged in the contraction section, and the shortest distance between the air inlet and the air outlet along the extension length direction of the sampling member is less than the extension length of the contraction section.
[0014] Beneficial effects: By arranging the contraction section, the air inlet, the sampling channel and the air outlet can be communicated.
[0015] In an optional embodiment, the sampling channel is arranged between the air inlet and the air outlet along the extension length direction of the sampling member.
[0016] And / or, the sampling channel is arranged at a position close to the middle of the sampling member along the extension length direction of the sampling member.
[0017] In an optional embodiment, the sampling device comprises:
[0018] The driving member is connected with the sampling member, and is used to drive the sampling member to move in the hollow cavity.
[0019] Beneficial effects: By adopting the driving member to drive the sampling member to move in the hollow cavity, labor can be saved, and the operation is more simple and fast.
[0020] In an alternative embodiment, the shell is provided with a discharge port, and the sampling member is used to form a third state in which the discharge port and the sampling channel are in communication under the action of an external force.
[0021] Beneficial effects: By providing the discharge port, the powder in the sampling channel can be removed without separating the shell from the sampling member, which makes sampling more convenient and prevents the powder from entering the shell and causing jamming.
[0022] In an alternative embodiment, the sampling device comprises:
[0023] a first collecting member in communication with the discharge port and used to collect the powder in the sampling channel.
[0024] Beneficial effects: By providing the first collecting member, the powder in the sampling channel can be conveniently collected.
[0025] In an alternative embodiment, the sampling device comprises:
[0026] a gas storage member in communication with the gas inlet and used to introduce compressed gas into the sampling channel;
[0027] and / or a second collecting member in communication with the gas outlet and used to collect the powder in the sampling channel.
[0028] Beneficial effects: By providing the gas storage member, compressed gas can be introduced into the sampling channel, which makes the cleaning of the sampling channel more thorough; by providing the second collecting member to collect the powder, the environment can be prevented from being polluted, and the collected powder can be recycled.
[0029] In a second aspect, the utility model further provides a sampling system, which comprises:
[0030] a bin body having a containing cavity, the containing cavity containing powder, and the bin body being provided with an opening;
[0031] the sampling device described above, one end of the shell being fixed at the opening, and the sampling channel extending into the containing cavity for sampling.
[0032] Beneficial effects: Because the sampling system comprises the sampling device, it has the same effects as the sampling device, which will not be described here.
[0033] In an alternative embodiment, one end of the shell is fixedly provided with a fixing member, and the shell is fixed at the opening through the fixing member;
[0034] and / or the opening is arranged close to the bottom of the containing cavity.
[0035] Beneficial effect: By setting the opening close to the bottom of the receiving cavity, powder can be collected even when the amount of powder in the receiving cavity is small. Attached Figure Description
[0036] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0037] Figure 1 This is a cross-sectional view of a sampling system according to an embodiment of the present utility model;
[0038] Figure 2 This is a front cross-sectional view of a sampling device according to an embodiment of the present utility model;
[0039] Figure 3 for Figure 2 Top cross-sectional view of the sampling device shown;
[0040] Figure 4 for Figure 2 The diagram shows the structural structure of the sampling device housing.
[0041] Figure 5 for Figure 2 The diagram shows the structural structure of the sampling component of the sampling device.
[0042] Figure 6 for Figure 2 The sampling device shown is a front cross-sectional view in its initial state.
[0043] Figure 7 for Figure 2 The sampling device shown is in its initial state as a top cross-sectional view.
[0044] Figure 8 for Figure 2 The sampling device shown is a front cross-sectional view in its first state.
[0045] Figure 9 for Figure 2 The sampling device shown is a top cross-sectional view in the first state;
[0046] Figure 10 for Figure 2 The sampling device shown is a front cross-sectional view in the second state.
[0047] Figure 11 for Figure 2 The sampling device shown is a top cross-sectional view in the second state;
[0048] Figure 12 for Figure 2 the sampling device shown in the third state of the front view cross-sectional view;
[0049] Figure 13 for Figure 2 the sampling device shown in the third state of the top view cross-sectional view.
[0050] BRIEF DESCRIPTION OF DRAWINGS
[0051] 1, the shell; 11, the air inlet; 12, the air outlet; 13, the discharge port; 2, the sampling member; 21, the sampling channel; 3, the driving member; 4, the first collection member; 5, the gas storage member; 6, the second collection member; 61, the filter part; 7, the cartridge body; 8, the fixing member. DETAILED DESCRIPTION
[0052] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0053] The embodiments of the present application will be described below in conjunction with Figures 1 to 13 .
[0054] According to the embodiments of the present application, on the one hand, a sampling device is provided for sampling powder, comprising: a shell 1 having a hollow cavity, the shell 1 being provided with an air inlet 11 and an air outlet 12; a sampling member 2 being arranged in the hollow cavity and being arranged in close contact with the inner side wall of the shell 1, the sampling member 2 being provided with a sampling channel 21, the sampling channel 21 being arranged at an angle with the sampling member 2; the sampling member 2 moving in the hollow cavity under the action of an external force, for forming an initial state of closing the air inlet 11 or the air outlet 12, a first state of connecting the air inlet 11, the air outlet 12 and the sampling channel 21, and a second state of the sampling channel 21 extending out of the hollow cavity.
[0055] By setting the sampling channel 21, sampling can be performed, and the powder can be temporarily stored in the sampling channel 21; by forming the sampling member 2 into the first state in which the sampling channel 21, the air inlet 11 and the air outlet 12 are communicated, the sampling channel 21 can be cleaned to avoid contamination of the sampling product by residues; by forming the sampling member 2 into the second state in which the sampling channel 21 extends out of the hollow cavity, the sampling channel 21 can be extended into the powder during the production of the powder to sample, the sampling has real-time performance, the production process can be adjusted in real time according to the detection result to avoid unqualified product quality, and the sampling process is simple, which can improve the sampling efficiency and enable sampling of products that do not need to be transported.
[0056] As shown in Figure 2 , in one embodiment, the sampling member 2 closes the air outlet 12 in the initial state. As a transformable implementation, the sampling member 2 can also close the air inlet 11 in the initial state, which is not limited here.
[0057] As shown in Figure 2 , in one embodiment, the air inlet 11 and the air outlet 12 are arranged in a staggered manner along the extension length direction perpendicular to the shell 1. By arranging the air inlet 11 and the air outlet 12 in a staggered manner, the powder in the sampling channel 21 can be prevented from being discharged from the air inlet 11, causing dust explosion. As a transformable implementation, the air inlet 11 and the air outlet 12 can also be arranged opposite to each other.
[0058] As shown in Figure 3 , Figure 5 , in one embodiment, the extension length direction of the sampling channel 21 is perpendicular to the extension length direction of the sampling member 2. Further, the extension length direction of the sampling channel 21 is a vertical direction. The vertical direction is the up-down direction in Figure 3 . By arranging the extension length direction of the sampling channel 21 to be perpendicular to the extension length direction of the sampling member 2, the powder can be conveniently introduced into the sampling channel 21. As a transformable implementation, the included angle between the extension length direction of the sampling channel 21 and the extension length direction of the sampling member 2 can also be an acute angle.
[0059] As shown in Figure 2 , Figure 5 , in one embodiment, the sampling member 2 is provided with a contraction section along the extension length direction, the sampling channel 21 is arranged in the contraction section, and the shortest distance between the air inlet 11 and the air outlet 12 along the extension length direction of the sampling member 2 is less than the extension length of the contraction section. Further, the longest distance between the air inlet 11 and the air outlet 12 is less than the extension length of the contraction section. By arranging the contraction section, the air inlet 11, the sampling channel 21 and the air outlet 12 can be communicated. As a transformable implementation, when the included angle between the extension length direction of the sampling channel 21 and the extension length direction of the sampling member 2 is an acute angle, the contraction section can also not be arranged.
[0060] As shown in Figure 2 , Figure 5 , in one embodiment, the sampling channel 21 is arranged between the air inlet 11 and the air outlet 12 along the extension length direction of the sampling member 2; the sampling channel 21 is arranged at the middle of the sampling member 2 along the extension length direction of the sampling member 2. As an alternative embodiment, the sampling channel 21 can be arranged at the side of the air inlet 11 away from the air outlet 12, or at the side of the air outlet 12 away from the air inlet 11, which is not limited here. As an alternative embodiment, the sampling channel 21 can be arranged close to the end of the sampling member 2.
[0061] As shown in Figure 4 , in one embodiment, the shell 1 is provided with a discharge port 13, and the sampling member 2 is used to form a third state of communication between the discharge port 13 and the sampling channel 21 under the action of an external force. The discharge port 13 is arranged close to the end of the shell 1, and the air inlet 11 and the air outlet 12 are arranged at the other end of the shell 1 away from the discharge port 13, and the sampling channel 21 extends out of the hollow cavity from the end close to the discharge port 13. By arranging the discharge port 13, the powder in the sampling channel 21 can be taken out without separating the shell 1 from the sampling member 2, which makes sampling more convenient and prevents the powder from entering the shell 1 during sampling to cause jamming. As an alternative embodiment, the discharge port 13 can not be arranged, and the powder in the sampling channel 21 can be taken out by separating the shell 1 from the sampling member 2, or by the air outlet 12, which is not limited here.
[0062] As shown in Figures 2-3 , in one embodiment, the sampling device comprises a driving member 3 connected with the sampling member 2, used to drive the sampling member 2 to move in the hollow cavity. The driving member 3 is a pneumatic cylinder. By using the driving member 3 to drive the sampling member 2 to move in the hollow cavity, labor can be saved, and the operation is more simple and fast. As an alternative embodiment, the driving member 3 can not be arranged, and the sampling member 2 can be manually driven to move in the hollow cavity. As an alternative embodiment, the driving member 3 can be a hydraulic cylinder or a pneumatic cylinder or other driving modes, which is not limited here.
[0063] As shown in Figure 3 , in one embodiment, the sampling device comprises a first collecting member 4 in communication with the discharge port 13, used to collect the powder in the sampling channel 21. The first collecting member 4 is a temporary storage cup. By arranging the first collecting member 4, the powder in the sampling channel 21 can be conveniently collected. As an alternative embodiment, the first collecting member 4 can be a sampling bag or other structure for collecting the powder after sampling, which is not limited here.
[0064] AsFigure 2 As shown, in one embodiment, the sampling device includes a gas storage component 5, connected to the air inlet 11, for introducing compressed gas into the sampling channel 21. The gas storage component 5 is a gas tank for storing compressed gas; the compressed gas is compressed air. By providing the gas storage component 5, compressed gas can be introduced into the sampling channel 21, resulting in a more thorough cleaning of the sampling channel 21. As an alternative implementation, the gas storage component 5 may be omitted, and instead, an air inlet pipe may be connected to the air inlet 11, allowing the operator to blow air into the air inlet pipe to clean the sampling channel 21.
[0065] like Figure 2 As shown, in one embodiment, the sampling device includes a second collection member 6, which communicates with the air outlet 12 and is used to collect powder within the sampling channel 21. Further, the second collection member 6 is provided with a filter section 61 for discharging compressed gas after filtering the powder. The second collection member 6 is a waste powder bin; the filter section 61 is a filter element. By using the second collection member 6 to collect the powder, environmental pollution can be avoided, and the collected powder can be recycled. Alternatively, the second collection member 6 can be omitted, and the waste powder can be directly discharged into the air.
[0066] According to an embodiment of the present invention, another aspect provides a sampling system, including: a chamber 7 having a receiving cavity containing powder, and an opening on the chamber 7; the above-mentioned sampling device having one end of the housing 1 fixed to the opening, and a sampling channel 21 extending into the receiving cavity for sampling.
[0067] like Figure 1 As shown, in one embodiment, the opening is positioned near the bottom of the receiving cavity. By positioning the opening near the bottom of the receiving cavity, powder can be collected even when the amount of powder in the receiving cavity is small.
[0068] like Figure 1 As shown, in one embodiment, a fixing member 8 is fixedly provided at one end of the housing 1, and the housing 1 is fixed to the opening by the fixing member 8. The fixing member 8 is a flange, one side of which is welded to the end of the housing 1, and the other side is fixed to the chamber body 7 by bolts.
[0069] The working principle of the sampling system in this embodiment is as follows:
[0070] Step 1, such as Figures 6-7 As shown, when the sampling component 2 is in the initial state, compressed air is introduced into the air inlet 11 and the air outlet 12 is closed, so the air passage is blocked.
[0071] Step Two, as follows Figures 8-9As shown in the figure, the cylinder drives the sampling element 2 to move to the first state, the air inlet 11, the air outlet 12 and the sampling channel 21 are communicated, the compressed air is introduced into the sampling channel 21, the sampling channel 21 is cleaned, and the powder is blown into the waste powder bin, the filter element in the waste powder bin filters the powder and retains it in the waste bin, and the compressed air is discharged;
[0072] Step three, as shown in the figure, Figures 10-11 As shown in the figure, the cylinder drives the sampling element 2 to move to the second state, the sampling channel 21 extends into the containing cavity of the bin body 7 to sample, at this time the air inlet 11 is closed and the air path is not communicated;
[0073] Step four, as shown in the figure, Figures 12-13 As shown in the figure, after sampling is completed, the cylinder drives the sampling element 2 to move to the third state, the discharge port 13 and the sampling channel 21 are communicated, the powder enters the temporary storage cup through the discharge port 13, the operator pours the powder in the temporary storage cup into the sample bag, and the temporary storage cup is returned to the original position, at this time the air inlet 11 is closed and the air path is not communicated;
[0074] Step five, as shown in the figure, Figures 8-9 As shown in the figure, after the discharge is completed, the cylinder drives the sampling element 2 to move to the first state, the compressed air is introduced into the sampling channel 21, the sampling channel 21 is cleaned, and the powder is blown into the waste powder bin, the filter element in the waste powder bin filters the powder and retains it in the waste bin, and the compressed air is discharged;
[0075] Step six, as shown in the figure, Figures 6-7 As shown in the figure, the cylinder drives the sampling element 2 to move to the initial state;
[0076] The above steps two to six are repeated to sample multiple times.
[0077] Although the embodiments of the present application are described in conjunction with the drawings, various modifications and changes can be made by those skilled in the art without departing from the spirit and scope of the present application, and such modifications and changes fall within the scope defined by the appended claims.
Claims
1. A sampling device for sampling powder, characterized in that, include: The housing (1) has a hollow cavity, and the housing (1) is provided with an air inlet (11) and an air outlet (12); The sampling component (2) is disposed in the hollow cavity and is closely attached to the inner wall of the shell (1). The sampling component (2) is provided with a sampling channel (21), and the sampling channel (21) is set at an angle to the sampling component (2). Under the action of external force, the sampling element (2) moves in the hollow cavity to form an initial state of closing the air inlet (11) or the air outlet (12), a first state of connecting the air inlet (11), the air outlet (12) and the sampling channel (21), and a second state in which the sampling channel (21) extends out of the hollow cavity.
2. The sampling device according to claim 1, characterized in that, Along the extension length direction perpendicular to the housing (1), the air inlet (11) and the air outlet (12) are offset. And / or, the extension length direction of the sampling channel (21) is perpendicular to the extension length direction of the sampling element (2).
3. The sampling device according to claim 2, characterized in that, The sampling member (2) has a contraction section along its extension length direction, and the sampling channel (21) is located in the contraction section. Along the extension length direction of the sampling member (2), the shortest distance between the air inlet (11) and the air outlet (12) is less than the extension length of the contraction section.
4. The sampling device according to claim 3, characterized in that, Along the extension length direction of the sampling member (2), the sampling channel (21) is located between the air inlet (11) and the air outlet (12); And / or, along the extension length direction of the sampling element (2), the sampling channel (21) is located near the middle of the sampling element (2).
5. The sampling device according to any one of claims 1 to 4, characterized in that, The sampling device includes: The driving component (3) is connected to the sampling component (2) and is used to drive the sampling component (2) to move within the hollow cavity.
6. The sampling device according to any one of claims 1 to 4, characterized in that, The housing (1) is provided with a discharge port (13), and the sampling component (2) is used to form a third state that connects the discharge port (13) and the sampling channel (21) under the action of external force.
7. The sampling device according to claim 6, characterized in that, The sampling device includes: The first collecting element (4) is connected to the discharge port (13) and is used to collect the powder in the sampling channel (21).
8. The sampling device according to any one of claims 1 to 4, characterized in that, The sampling device includes: The gas storage unit (5) is connected to the air inlet (11) and is used to introduce compressed gas into the sampling channel (21); And / or, a second collector (6), connected to the air outlet (12), is used to collect the powder in the sampling channel (21).
9. A sampling system, characterized in that, include: The container (7) has a receiving cavity containing powder, and the container (7) has an opening; According to any one of claims 1 to 8, one end of the housing (1) is fixed to the opening, and the sampling channel (21) extends into the receiving cavity for sampling.
10. The sampling system according to claim 9, characterized in that, One end of the housing (1) is fixedly provided with a fixing member (8), and the housing (1) is fixed to the opening by the fixing member (8); And / or, the opening is located near the bottom of the receiving cavity.