Screw type sampler for ton bag sampling

By using inclined fixed tubes and sampling tubes, combined with a screw rod to clean residual materials and a limiting mechanism for quick fixation, the problems of stale samples and time-consuming connection of screw-type samplers are solved, achieving efficient material sampling and rapid fixation.

CN223637168UActive Publication Date: 2025-12-05CHANGZHOU BOER PRECISION POWDER ENGINEERING CO LTD
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Patent Information

Application Number
CN202423083102.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-05
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing screw samplers are prone to collecting samples that are not the freshest during the sampling process, and the process of fixing the connecting tube to the fixed tube and the collection tube is time-consuming.

Method used

The design incorporates inclined fixed and sampling tubes, utilizes a spiral rod to clean residual materials, and employs a limiting mechanism to quickly fix the connecting and collecting tubes. Threaded connections and a limiting ring structure are used to achieve rapid fixation.

Benefits of technology

Ensuring the freshness of each sample reduces connection and fixation time and improves sampling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screw type sampler for ton bag sampling, which relates to the technical field of screw type sampling, and comprises a blanking pipe, a feeding pipe communicated with one side of the blanking pipe, a fixed pipe fixed on the blanking pipe, a sampling mechanism arranged on one side of the fixed pipe and used for sampling materials in the blanking pipe, and a collecting pipe arranged at the bottom of the sampling mechanism and used for collecting the materials in the blanking pipe. A limiting mechanism is arranged between the collecting pipe and the sampling mechanism and used for rapidly communicating the collecting pipe with the sampling mechanism, the fixed pipe and the sampling pipe are both obliquely arranged, materials can be discharged from the tail end of the fixed pipe, a motor rotates forwards, a screw rod discharges residual materials in the fixed pipe and the sampling pipe from the tail end of the fixed pipe, and the motor rotates reversely; the screw rod can lift the materials falling into the fixing pipe from the notch to the connecting pipe, and then the materials fall into the collecting pipe from the connecting pipe, so that the materials remaining before are prevented from being taken, and it is guaranteed that the materials taken every time are fresh.
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Description

TECHNICAL FIELD

[0001] The utility model relates to screw rod sampling technical field, specifically a kind of screw rod sampler for ton bag sampling. BACKGROUND

[0002] When ton bag machine carries out material ton bag, the material in the ton bag machine needs to be sampled, at this time, screw rod sampler is generally used.

[0003] The existing screw rod sampler in actual use, screw rod sampler is generally horizontally arranged, in the sampling process, due to the residual material accumulated in the pipeline previously not being cleaned in time, it will cause the subsequent material taking cannot take the freshest material sample, at the same time, when connecting the sampling tube and the connecting pipe to the fixed pipe and the collecting pipe, since both sides need to be fixed using bolts, it needs to spend a lot of time, therefore, it is necessary to realize the optimization of a kind of screw rod sampler for ton bag sampling through technical innovation and design optimization. UTILITY MODEL CONTENTS

[0004] The existing screw rod sampler in actual use, screw rod sampler is generally horizontally arranged, in the sampling process, due to the residual material accumulated in the pipeline previously not being cleaned in time, it will cause the subsequent material taking cannot take the freshest material sample, at the same time, when connecting the sampling tube and the connecting pipe to the fixed pipe and the collecting pipe, since both sides need to be fixed using bolts, it needs to spend a lot of time, therefore, it is necessary to realize the optimization of a kind of screw rod sampler for ton bag sampling through technical innovation and design optimization.

[0005] The technical scheme adopted by the embodiment of the present application to solve its technical problems is:

[0006] A kind of screw rod sampler for ton bag sampling, comprising:

[0007] The blanking pipe is communicated with the inlet pipe on one side, the fixed pipe is fixed on the blanking pipe, the sampling mechanism is arranged on one side of the fixed pipe, and the material in the blanking pipe is sampled.

[0008] A collecting pipe is arranged at the bottom of the sampling mechanism, and a limiting mechanism is arranged between the collecting pipe and the sampling mechanism for quickly connecting the collecting pipe with the sampling mechanism.

[0009] In a possible implementation, the fixed pipe is arranged below the feeding pipe, the feeding pipe is provided with a gap, and the discharging end of the feeding pipe is located directly above the gap, so that the material can directly fall from the discharging end of the feeding pipe to the gap on the fixed pipe.

[0010] In a possible implementation, the fixed pipe is arranged to be inclined, and the inner end of the fixed pipe is arranged to be lower than the other end, so that the material falling into the fixed pipe can freely slide into the inner part of the feeding pipe.

[0011] In a possible implementation, the sampling mechanism comprises a sampling pipe arranged on one side of the fixed pipe, a screw rod is arranged in the sampling pipe, a motor is fixed at the end of the sampling pipe away from the fixed pipe, the output end of the motor penetrates the sampling pipe and is fixedly connected with the screw rod, and the bottom of the sampling pipe is connected with a connecting pipe. Generally, the motor is controlled to rotate in the forward direction, and the residual material in the fixed pipe is sent out of the fixed pipe by the screw rod. When sampling is needed, the motor is controlled to rotate in the reverse direction, the motor drives the screw rod to rotate, the screw rod drives the material falling into the fixed pipe upwards, and the material falls into the collecting pipe from the connecting pipe.

[0012] In a possible implementation, the fixed pipe and the sampling pipe are fixed by bolts at the end close to each other, so as to fix the fixed pipe and the sampling pipe.

[0013] In a possible implementation, the limiting mechanism comprises a fixed plate fixed on the collecting pipe, a slot is arranged on the fixed plate, a plug ring is fixed on the connecting pipe, the plug ring can be inserted into the slot, a fixed ring is fixed on the top of the fixed plate, and a ring is arranged on the connecting pipe. An annular groove is arranged at the bottom of the ring, the plug ring at the bottom of the connecting pipe is inserted into the slot at the top of the fixed plate, and then the ring is rotated, so that the threaded groove at the bottom of the ring is threadedly connected with the fixed ring, thereby quickly fixing the connecting pipe and the collecting pipe.

[0014] In a possible implementation, the ring can slide on the connecting pipe, the fixed ring is matched with the annular groove, and the annular groove is threadedly connected with the fixed ring, so as to fix the ring and the fixed ring.

[0015] In a possible implementation, a rotating ring is arranged at the top of the ring outside the connecting pipe, the rotating ring is threadedly connected with the connecting pipe, the rotating ring is rotated to tightly abut against the ring, and the ring is limited.

[0016] In summary, the utility model has at least one of the following beneficial technical effects:

[0017] 1. Since both the fixed tube and the sampling tube are set at an angle, the material will be discharged from the end of the fixed tube. When the motor rotates forward, the screw will discharge the remaining material in the fixed tube and the sampling tube from the end of the fixed tube. When the motor rotates in reverse, the screw will lift the material that has fallen into the fixed tube from the notch to the connecting tube, and then fall from the connecting tube into the collection tube. This avoids picking up the material that was left over before, and ensures that the material picked up each time is fresh.

[0018] 2. By aligning the sampling tube with the fixed tube and fixing it with bolts, the insertion ring at the bottom of the connecting tube is inserted into the groove at the top of the fixed plate. Then, rotate the ring so that the threaded groove at the bottom of the ring is threadedly connected to the fixed ring. Then rotate the rotating ring so that the rotating ring is tightly attached to the ring, which facilitates the limiting of the ring, thereby quickly fixing the connecting tube and the collection tube. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a side view of the overall structure of this utility model;

[0021] Figure 3 This is a top view of the overall structure of this utility model;

[0022] Figure 4 This is a partial structural schematic diagram of the present invention.

[0023] Reference numerals: 1. Feed pipe; 2. Discharge pipe; 3. Fixed pipe; 4. Sampling pipe; 5. Motor; 6. Connecting pipe; 7. Ring; 8. Collection pipe; 9. Fixed plate; 10. Notch; 11. Spiral rod; 12. Fixed ring; 13. Groove; 14. Insert ring; 15. Annular groove; 16. Rotating ring. Detailed Implementation

[0024] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The instrument placement rack involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0025] This embodiment describes the specific structure of a screw sampler for ton bag sampling, see details below. Figures 1-4 As shown, a screw sampler for sampling ton bags includes:

[0026] The blanking pipe 2 is communicated with the feeding pipe 1 on one side, and the fixed pipe 3 is fixed on the blanking pipe 2; the fixed pipe 3 is provided with a sampling mechanism on one side, which is used for sampling the material in the blanking pipe 2.

[0027] The collecting pipe 8 is located at the bottom of the sampling mechanism, and the limiting mechanism is arranged between the collecting pipe 8 and the sampling mechanism, which is used for quickly communicating the collecting pipe 8 with the sampling mechanism.

[0028] In actual use, the material often needs to be sampled. The previous electric screw sampler is horizontally arranged, and in the sampling process, due to the accumulation of residual material in the pipeline in advance, the freshest material sample cannot be taken every time.

[0029] The fixed pipe 3 is located below the feeding pipe 1, and the notch 10 is arranged on the feeding pipe 1; the discharging end of the feeding pipe 1 is located directly above the notch 10, so that the material can directly fall from the discharging end of the feeding pipe 1 to the notch 10 on the fixed pipe 3; the fixed pipe 3 is arranged in an inclined manner, and one end of the fixed pipe 3 located inside the blanking pipe 2 is lower than the other end, so that the material falling into the fixed pipe 3 can freely slide into the blanking pipe 2; the sampling mechanism includes the sampling pipe 4 located on one side of the fixed pipe 3; the sampling pipe 4 is internally provided with the screw rod 11; the motor 5 is fixed on the end of the sampling pipe 4 away from the fixed pipe 3; the output end of the motor 5 penetrates through the sampling pipe 4 and is fixedly connected with the screw rod 11; the sampling pipe 4 is communicated with the connecting pipe 6 at the bottom; in general, the motor 5 is controlled to rotate forward, and the residual material in the fixed pipe 3 will be sent out of the fixed pipe 3 by the screw rod 11; when sampling is needed, the motor 5 is controlled to reverse, and the motor 5 drives the screw rod 11 to rotate, so that the material falling into the fixed pipe 3 is driven upward by the screw rod 11 until it falls into the collecting pipe 8; the end of the fixed pipe 3 and the sampling pipe 4 close to each other can be fixed by bolts, so as to fix the fixed pipe 3 and the sampling pipe 4.

[0030] When the sampling pipe 4 and the connecting pipe 6 are connected to the fixed pipe 3 and the collecting pipe 8, the bolts need to be used on both sides, which consumes a lot of time.

[0031] The limiting mechanism comprises a fixed plate 9 fixed on the collecting pipe 8, a notch 13 is formed on the fixed plate 9, a connecting pipe 6 is fixed with an inserting ring 14, the inserting ring 14 can be inserted into the notch 13, a fixed ring 12 is fixed on the top of the fixed plate 9, a circular ring 7 is sleeved on the connecting pipe 6, a ring-shaped groove 15 is formed on the bottom of the circular ring 7, the inserting ring 14 at the bottom of the connecting pipe 6 is inserted into the notch 13 at the top of the fixed plate 9, then the circular ring 7 is rotated, so that the threaded groove at the bottom of the circular ring 7 is screwed with the fixed ring 12, thereby the connecting pipe 6 and the collecting pipe 8 are quickly fixed, the circular ring 7 can slide on the connecting pipe 6, the fixed ring 12 is matched with the ring-shaped groove 15, the ring-shaped groove 15 is screwed with the fixed ring 12, thereby the circular ring 7 and the fixed ring 12 are fixed, a rotating ring 16 is arranged on the top of the circular ring 7 outside the connecting pipe 6, the rotating ring 16 is screwed with the connecting pipe 6, the rotating ring 16 is rotated, so that the rotating ring 16 is tightly attached to the circular ring 7, thereby the circular ring 7 is limited.

[0032] Under normal working condition, the motor 5 rotates normally, the feeding pipe 1 discharges the material into the notch 10 on the fixed pipe 3, since the fixed pipe 3 and the sampling pipe 4 are both arranged in an inclined manner, the material is discharged from the end of the fixed pipe 3, the screw rod 11 discharges the remaining material in the fixed pipe 3 and the sampling pipe 4 from the end of the fixed pipe 3, when the worker needs to take sample, the motor 5 is reversely started, the screw rod 11 lifts the material falling into the fixed pipe 3 from the notch 10 to the connecting pipe 6, then the material falls into the collecting pipe 8, thereby the material taken is fresh.

[0033] When the sampling pipe 4 and the connecting pipe 6 are installed, the sampling pipe 4 is aligned with the fixed pipe 3 and is fixed by bolts, at this time, the inserting ring 14 at the bottom of the connecting pipe 6 is inserted into the notch 13 at the top of the fixed plate 9, then the circular ring 7 is rotated, so that the threaded groove at the bottom of the circular ring 7 is screwed with the fixed ring 12, thereby the connecting pipe 6 and the collecting pipe 8 are quickly fixed, then the rotating ring 16 is rotated, so that the rotating ring 16 is tightly attached to the circular ring 7, thereby the circular ring 7 is limited.

[0034] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the present application, and are not a limitation on the embodiments. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments are not enumerated, and the obvious changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A screw-type sampler for sampling ton bags, characterized in that, include: The feeding pipe (2) is connected to the feed pipe (1) on one side. A fixed pipe (3) is fixed on the feeding pipe (2). A sampling mechanism is provided on one side of the fixed pipe (3) for sampling the material in the feeding pipe (2). Collection tube (8) is located at the bottom of the sampling mechanism. A limiting mechanism is provided between the collection tube (8) and the sampling mechanism to quickly connect the collection tube (8) to the sampling mechanism.

2. A screw sampler for ton bag sampling as described in claim 1, characterized in that: The fixed tube (3) is located below the feed tube (1), and the feed tube (1) has a notch (10) and the discharge end of the feed tube (1) is located directly above the notch (10).

3. A screw sampler for ton bag sampling as described in claim 2, characterized in that: The fixing tube (3) is inclined, and one end of the fixing tube (3) is lower than the other end inside the feeding tube (2).

4. A screw sampler for ton bag sampling as described in claim 1, characterized in that: The sampling mechanism includes a sampling tube (4) located on one side of the fixed tube (3). The sampling tube (4) is provided with a spiral rod (11). A motor (5) is fixed at one end of the sampling tube (4) away from the fixed tube (3). The output end of the motor (5) passes through the sampling tube (4) and is fixedly connected to the spiral rod (11). A connecting tube (6) is connected to the bottom of the sampling tube (4).

5. A screw sampler for ton bag sampling as described in claim 4, characterized in that: The fixed tube (3) and the sampling tube (4) are fixed together at one end by bolts.

6. A screw sampler for ton bag sampling as described in claim 5, characterized in that: The limiting mechanism includes a fixing plate (9) fixed on the collecting tube (8), a slot (13) is provided on the fixing plate (9), a plug ring (14) is fixed on the connecting tube (6), the plug ring (14) can be inserted into the slot (13), a fixing ring (12) is fixed on the top of the fixing plate (9), a circular ring (7) is sleeved on the connecting tube (6), and an annular groove (15) is provided at the bottom of the circular ring (7).

7. A screw sampler for ton bag sampling as described in claim 6, characterized in that: The ring (7) can slide on the connecting pipe (6), the fixing ring (12) matches the annular groove (15), and the annular groove (15) is threadedly connected to the fixing ring (12).

8. A screw sampler for ton bag sampling as described in claim 7, characterized in that: The connecting pipe (6) is provided with a rotating ring (16) on the top of the ring (7) outside the ring (7), and the rotating ring (16) is threadedly connected to the connecting pipe (6).