Aggregate-free slurry pipeline fluidity testing mechanism

By designing a cylinder-driven connecting block and a manually rotated turntable to control the ball valve, the problem of the inability to replace the measuring cylinder in the flowability testing mechanism for aggregate-free slurry pipes was solved. This enabled precise adjustment and flow control of grouting pipes of different specifications, improving the comprehensiveness and accuracy of the experiment.

CN223637326UActive Publication Date: 2025-12-05LIAONING ZHITONG TESTING TECH CO LTD
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Patent Information

Application Number
CN202423085491.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-05
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing aggregate-free slurry pipe fluidity testing mechanisms cannot replace measuring cylinders and do not consider the fluidity of grout in grouting pipes of different diameters, affecting the comprehensiveness and accuracy of the experiment.

Method used

A flowability testing mechanism for aggregate-free grout pipes was designed. A cylinder drives a connecting block to move a pull rod, which causes the slide plate to slide on the sliding column. The connecting rod connects the sliding sleeve and the clamping block to achieve precise adjustment of the clamping block position and force, and facilitates the replacement of grouting pipes of different specifications. The ball valve is opened and closed by manually rotating the turntable. With the help of the spring inside the outer column and the ball clamping structure, the opening degree of the ball valve and the quantitative flow of grout are precisely controlled.

Benefits of technology

It enables convenient replacement of grouting pipes of different specifications, improves the accuracy of grout flow control, meets diverse testing needs, and ensures the comprehensiveness and accuracy of experiments.

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Abstract

The utility model relates to the technical field of slurry flowability testing equipment, and discloses an aggregate-free slurry pipeline flowability testing mechanism which comprises a machine body, a testing table is fixedly connected to the top of the machine body, a fixing box is fixedly connected to the top of the testing table, and a sliding column is fixedly connected to the inner wall of the fixing box. The outer wall of the sliding column is slidably connected with two sliding plates, one side of each sliding plate is fixedly connected with a pull rod, the outer wall of each pull rod is rotatably connected with a connecting block, one side of each connecting block is fixedly connected with a driving assembly, the inner wall of each sliding plate is rotatably connected with two connecting rods, and one end of each connecting rod is rotatably connected with a sliding sleeve. According to the utility model, by virtue of the cylinder driving assembly and a series of connecting rod transmission, the replacement of the injection molding pipeline is realized, the test requirements of pipelines with multiple specifications are met, and the comprehensive and deep research on the flowability of aggregate-free slurry in various pipelines is powerfully promoted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of slurry fluidity test equipment, especially to a no aggregate slurry pipeline fluidity test mechanism. BACKGROUND

[0002] The high-pressure grouting body is widely used in the current market, and is usually grouted to the component through the high-pressure pipeline by the high-pressure grouting machine. The inner diameter of the high-pressure grouting pipe on the market is generally 4-8mm or above.

[0003] The common no aggregate slurry pipeline fluidity test device mainly consists of a slurry storage container, a pipeline system, a pressure applying device and a measuring device. When working, the no aggregate slurry is first loaded into the storage container. The slurry is subjected to a certain pressure by the pressure applying device, so that the slurry enters the pipeline system under the action of the pressure. When the slurry flows in the pipeline, the delivery of the slurry in the pipeline under the actual working condition is simulated. In this process, the measuring device measures the flow parameters of the slurry.

[0004] In the prior art, part of the no aggregate slurry pipeline fluidity test mechanism cannot replace the measuring cylinder, the flow degree of the grouting body in the grouting pipeline with different diameters is not considered, and the limitation of the pipeline on the flow degree of the slurry is ignored, thereby affecting the comprehensiveness and accuracy of the experiment. Therefore, the no aggregate slurry pipeline fluidity test mechanism is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a no aggregate slurry pipeline fluidity test mechanism, which aims to improve the problem that part of the no aggregate slurry pipeline fluidity test mechanism in the prior art cannot replace the measuring cylinder, thereby affecting the comprehensiveness and accuracy of the experiment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A no aggregate slurry pipeline fluidity test mechanism, comprising a machine body, a test table is fixedly connected to the top of the machine body, a fixed box is fixedly connected to the top of the test table, a sliding column is fixedly connected to the inner wall of the fixed box, two sliding plates are slidingly connected to the outer wall of the sliding column, a pull rod is fixedly connected to one side of each of the two sliding plates, a connecting block is rotatably connected to the outer wall of the pull rod, a driving assembly is fixedly connected to one side of the connecting block, two connecting rods are rotatably connected to the inner wall of each of the two sliding plates, a sliding sleeve is rotatably connected to one end of each of the two connecting rods, a clamping block is fixedly connected to the top of the sliding sleeve, and a sliding block is slidingly connected to the inner wall of the sliding sleeve.

[0008] As a further description of the above technical scheme:

[0009] The driving assembly comprises a cylinder, a driving end of the cylinder is fixedly connected to one side of the connecting block, a fixed block is fixedly connected to the outer wall of the cylinder, and the outer wall of the fixed block is fixedly connected to the inner wall of the fixed box.

[0010] As a further description of the above technical solution:

[0011] The top of the test table is fixedly connected with a grouting pipeline, the inner wall of the grouting pipeline is rotatably connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a rotating disc, the outer wall of the rotating disc is fixedly connected with a rotating block, one end of the rotating shaft is fixedly connected with a ball valve, the outer wall of the rotating disc is fixedly connected with an outer column, the inner wall of the outer column is fixedly connected with a spring, one end of the spring is fixedly connected with a stop block, and the side of the stop block is fixedly connected with a clamping ball.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the machine body is fixedly connected with a timer, the outer wall of the machine body is fixedly connected with a barometer, the outer wall of the machine body is fixedly connected with a switch, and the outer wall of the machine body is fixedly connected with a flowmeter.

[0014] As a further description of the above technical solution:

[0015] The stop block is slidably connected to the inner wall of the outer column, and the outer wall of the clamping ball is in contact with the groove on the outer wall of the grouting pipeline.

[0016] As a further description of the above technical solution:

[0017] The outer wall of the ball valve is rotatably connected to the inner wall of the grouting pipeline, and the outer wall of the grouting pipeline is provided with a plurality of grooves.

[0018] As a further description of the above technical solution:

[0019] Both ends of the two sliding blocks are slidably connected to the inner wall of the fixed box, and the outer part of the sliding plate is slidably connected to the inner wall of the fixed box.

[0020] As a further description of the above technical solution:

[0021] The inner wall of the fixed box is fixedly connected to the bottom of the fixed block, and the top of the fixed box is in contact with the outer wall of the clamping block.

[0022] The utility model has the advantages of the following beneficial effects:

[0023] 1. The utility model discloses a cylinder drive link block drives pull rod, makes the slide plate in the slide column sliding, and the slide sleeve is connected with the clamping block through the connecting rod. The effect of accurately adjusting the position and strength of the clamping block is realized, the purpose of conveniently replacing different specifications of grouting pipeline is achieved, the demand of various tests is satisfied, the condition for comprehensively exploring the fluidity of slurry in various pipelines is created.

[0024] 2. The utility model discloses a manual rotation disc is controlled ball valve opening and closing through the pivot, and the position of the disc is locked with the help of outer column inner spring and ball clamping structure. The effect of accurately controlling the opening of the ball valve and the quantitative flow of slurry is achieved, the opening is stable, the slurry flow control precision is effectively improved, and the power of no aggregate slurry fluidity evaluation is assisted. DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic view of a no aggregate slurry pipeline fluidity test mechanism of the utility model;

[0026] Figure 2 It is a structure schematic view of a rotating block of a no aggregate slurry pipeline fluidity test mechanism of the utility model;

[0027] Figure 3 It is a structure schematic view of a rotating disc of a no aggregate slurry pipeline fluidity test mechanism of the utility model;

[0028] Figure 4 It is Figure 3 The enlarged view of A in the middle;

[0029] Figure 5 It is a structure schematic view of a sliding block of a no aggregate slurry pipeline fluidity test mechanism of the utility model.

[0030] Legend:

[0031] 1, machine body, 2, test table, 3, grouting pipeline, 4, pivot, 5, rotating disc, 6, rotating block, 7, ball valve, 8, outer column, 9, spring, 10, stop block, 11, ball clamping, 12, fixed box, 13, slide column, 14, slide plate, 15, pull rod, 16, link block, 17, cylinder, 18, fixed block, 19, connecting rod, 20, slide sleeve, 21, clamping block, 22, sliding block, 23, timer, 24, air pressure gauge, 25, switch, 26, flowmeter. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] With reference to Figure 1 and Figure 2 An embodiment provided by the utility model: a kind of boneless slurry pipeline fluidity test mechanism, including body 1, body 1 is the core support and bearing part of entire test mechanism, its structure design is stable and solid, it is made of metal material with enough strength and rigidity, the top of body 1 is fixedly connected with test table 2, test table 2 is processed accurately, and its surface flatness is extremely high, to ensure that each component subsequently installed on it can be accurately installed and work cooperatively, and its material has good corrosion resistance and wear resistance, can adapt to long time, more frequency test operating environment, the top of test table 2 is fixedly connected with grouting pipeline 3, grouting pipeline 3 selects pipe material meeting specific fluid mechanics requirements, its inner wall is finely polished, so that the inner wall surface roughness is extremely low, effectively reduces the frictional resistance of slurry in the flowing process, to ensure that slurry can flow smoothly in pipeline.

[0034] The outer wall of grouting pipeline 3 is provided with a plurality of grooves, which are uniformly distributed at specific positions of the outer wall of the pipeline, and the shape and size thereof are carefully designed, so that stable matching connection with subsequent related components can be formed, and certain guiding and positioning functions are also provided, so that related operations are more accurate and convenient, the inner wall of grouting pipeline 3 is rotatably connected with a rotating shaft 4, the rotating shaft 4 is made of high-strength alloy steel material, has good wear resistance and corrosion resistance, and the two ends thereof are rotatably connected with the inner wall of grouting pipeline 3 through high-precision bearings, to ensure smooth and smooth rotation without jamming.

[0035] The outer wall of the rotating shaft 4 is fixedly connected with a rotating disc 5, and the rotating disc 5 is provided with a certain arc and protruding shape, so that the operator can easily rotate the rotating disc 5, and the material thereof is matched with the rotating disc 5 to ensure the firmness and reliability of the connection.

[0036] With reference to Figure 4 The outer wall of the rotating disc 5 is fixedly connected with an outer column 8, which provides stable support for subsequent components. The inner wall of the outer column 8 is fixedly connected with a spring 9 made of stainless steel, which has the material property of not losing elasticity due to corrosion or fatigue during long-term use. One end of the spring 9 is fixedly connected with a stop block 10, which is slidingly connected to the inner wall of the outer column 8. The stop block 10 is usually a block-shaped metal component, which is shaped to match the inner wall of the outer column 8 and can smoothly slide in the inner wall, providing stable support for the extension and contraction of the spring 9.

[0037] One side of the stop block 10 is fixedly connected with a clamping ball 11, which is in contact with a groove on the outer wall of the grouting pipeline 3. Through the elastic force of the spring 9, the clamping ball 11 can be stably clamped into the groove, thereby achieving precise locking and fixing of the rotating position of the rotating disc 5, preventing the ball valve 7 from changing the opening and closing state due to accidental factors, thereby achieving control of the opening degree of the ball valve 7 and realizing quantitative flow of the slurry.

[0038] With reference to Figure 1 and Figure 5 The top of the test bench 2 is fixedly connected with a fixed box 12, which provides stable support and installation space for subsequent components. The inner wall of the fixed box 12 is fixedly connected with a sliding column 13, which is usually a cylindrical metal rod with a high degree of straightness and surface finish after fine machining. The outer wall of the sliding column 13 is slidingly connected with two sliding plates 14, which are slidingly connected to the inner wall of the fixed box 12. The sliding plates 14 are made of metal sheet material, which is shaped and sized to match the internal space of the fixed box 12. The sliding plates 14 can smoothly slide on the sliding column 13. One side of each of the two sliding plates 14 is fixedly connected with a pull rod 15, which is an elongated metal rod with a material matching the sliding plates 14. The outer wall of the pull rod 15 is rotatably connected with a connecting block 16, one side of which is fixedly connected with a driving assembly. The connecting block 16, as an intermediate component connecting the pull rod 15 and the driving assembly, has a clever shape design and good rotational flexibility.

[0039] The driving assembly comprises a cylinder 17, the driving end of the cylinder 17 is fixedly connected to one side of the connecting block 16, the cylinder 17 is selected to be an industrial standard cylinder 17 with a suitable stroke and driving force, the driving end of the cylinder 17 is fixedly connected to one side of the connecting block 16 in a threaded connection or pin connection manner, the outer wall of the cylinder 17 is fixedly connected with a fixed block 18, the fixed block 18 is in a metal block structure, the shape of the fixed block 18 is matched with the outer wall of the cylinder 17, the outer wall of the cylinder 17 and the fixed block 18 are tightly connected together by welding or bolt connection, the inner wall of the fixed box 12 is fixedly connected to the bottom of the fixed block 18, the outer wall of the fixed block 18 is fixedly connected to the inner wall of the fixed box 12, the double fixing mode ensures that the cylinder 17 will not displace or shake during the working process, the inner wall of each of the two sliding plates 14 is rotatably connected with two connecting rods 19, the connecting rod 19 is a metal rod-shaped part, the two ends of the connecting rod 19 are rotatably connected with the sliding plate 14 and the sliding sleeve 20 through a special bearing structure.

[0040] One end of each of the two connecting rods 19 is rotatably connected with a sliding sleeve 20, the top of the sliding sleeve 20 is fixedly connected with a clamping block 21, the top of the fixed box 12 is in contact with the outer wall of the clamping block 21, the clamping block 21 and the top of the fixed box 12 are matched to clamp and fix the related components, the inner wall of the sliding sleeve 20 is slidably connected with a sliding block 22, the sliding sleeve 20 is usually a cylindrical metal part, the inner diameter of the sliding sleeve 20 is matched with the outer diameter of the sliding block 22, the two ends of each of the two sliding blocks 22 are slidably connected to the inner wall of the fixed box 12, the sliding block 22 is a cylindrical metal part, the two ends of the sliding block 22 are slidably connected through the guide rail structure arranged on the inner wall of the fixed box 12, which ensures that the sliding block 22 slides smoothly and stably in the sliding sleeve 20 and the inner wall of the fixed box 12 without jamming.

[0041] Referring to Figure 1The outer wall of the body 1 is fixedly connected with a timer 23, the timer 23 adopts a high-precision electronic timer 23, the timing accuracy of which can reach millisecond level or even higher, and can accurately record the time of the slurry flowing in the pipeline, thereby providing accurate data support for calculating the flow rate and other flow parameters of the slurry, the outer wall of the body 1 is fixedly connected with a barometer 24, the barometer 24 is selected from pressure measuring instruments with appropriate range and accuracy, and is used for monitoring the pressure change in the pipeline during the grouting process in real time, so that the flow resistance and pressure driving condition of the slurry in the pipeline can be indirectly understood through the pressure data, and the test parameters can be adjusted, the outer wall of the body 1 is fixedly connected with a switch 25, the switch 25 can be used to control the start, stop and other functions of the electrical equipment such as the cylinder 17 of the test mechanism, and ensure that the test process can be carried out in an orderly manner according to the predetermined program, the outer wall of the body 1 is fixedly connected with a flow meter 26, the flow meter 26 adopts advanced flow measurement technology, and can accurately measure the flow data of the slurry in the grouting pipeline 3, and in combination with the time data recorded by the timer 23, the flow rate and other key flow parameters of the slurry can be calculated, thereby providing rich and accurate data sources for comprehensively evaluating the pipeline flowability of the non-aggregate slurry.

[0042] Working principle: first, the staff needs to replace the grouting pipeline 3, the cylinder 17 starts to work. The driving end of the cylinder 17 extends and retracts, and since the driving end is fixedly connected with the connecting block 16, the connecting block 16 will move. The connecting block 16 and the pull rod 15 are in a rotating connection relationship, and the movement of the connecting block 16 will pull or push the pull rod 15. The pull rod 15 is fixedly connected with the sliding plate 14, so that the sliding plate 14 slides on the slide column 13 along the axial direction of the slide column 13. The inner wall of the sliding plate 14 is rotatably connected with the connecting rod 19 through a special bearing structure, and when the sliding plate 14 slides, the connecting rod 19 will move. The other end of the connecting rod 19 is rotatably connected with the sliding sleeve 20, thereby pushing the sliding sleeve 20 to move up and down along the sliding block 22. The clamping block 21 on the top of the sliding sleeve 20 moves away from or approaches the top of the fixed box 12 along with the movement of the sliding sleeve 20, and the clamping block 21 and the top of the fixed box 12 are relatively moved to realize the clamping and loosening of the grouting pipeline 3, so as to complete the operation of the replaceable grouting pipeline 3.

[0043] The operator manually exerts force on the rotating block 6 on the rotating disc 5 to rotate the rotating disc 5, and since the rotating disc 5 is fixedly connected with the rotating shaft 4, the rotation of the rotating disc 5 drives the rotating shaft 4 to rotate in the inner wall of the grouting pipeline 3 through high-precision bearings, and the rotation of the rotating shaft 4 further drives the ball valve 7 to perform opening and closing actions, when the rotating disc 5 rotates to a specific position, the spring 9 fixed in the outer column 8 of the outer wall of the rotating disc 5 exerts a force on the stop block 10 connected with the spring 9 and the clamping ball 11 on the stop block 10 to play a role. The spring 9 exerts a force on the stop block 10, so that the clamping ball 11 can be in contact with and clamped into the groove of the outer wall of the grouting pipeline 3, thereby locking the position of the rotating disc 5, and the opening and closing degree of the ball valve 7 is fixed, thereby realizing quantitative control of the flow of the slurry, when it is needed to change the state of the ball valve 7 again, an external force is exerted to overcome the force of the spring 9 to make the clamping ball 11 disengage from the groove, and then the rotating disc 5 can be continuously rotated to adjust the opening and closing of the ball valve 7.

[0044] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it can still be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.

Claims

1. A flowability testing mechanism for aggregate-free slurry pipes, comprising a body (1), characterized in that: The top of the body (1) is fixedly connected to a test platform (2), the top of the test platform (2) is fixedly connected to a fixed box (12), the inner wall of the fixed box (12) is fixedly connected to a sliding column (13), the outer wall of the sliding column (13) is slidably connected to two sliding plates (14), one side of each of the two sliding plates (14) is fixedly connected to a pull rod (15), the outer wall of the pull rod (15) is rotatably connected to a connecting block (16), one side of the connecting block (16) is fixedly connected to a drive assembly, the inner walls of each of the two sliding plates (14) are rotatably connected to two connecting rods (19), one end of each of the two connecting rods (19) is rotatably connected to a sliding sleeve (20), the top of the sliding sleeve (20) is fixedly connected to a clamping block (21), and the inner wall of the sliding sleeve (20) is slidably connected to a slider (22).

2. The aggregate-free slurry pipeline flowability testing mechanism according to claim 1, characterized in that: The drive assembly includes a cylinder (17), the drive end of which is fixedly connected to one side of the connecting block (16), and a fixing block (18) is fixedly connected to the outer wall of the cylinder (17), and the outer wall of the fixing block (18) is fixedly connected to the inner wall of the fixing box (12).

3. The aggregate-free slurry pipe flowability testing mechanism according to claim 1, characterized in that: The top of the test bench (2) is fixedly connected to a grouting pipe (3), the inner wall of the grouting pipe (3) is rotatably connected to a rotating shaft (4), one end of the rotating shaft (4) is fixedly connected to a turntable (5), the outer wall of the turntable (5) is fixedly connected to a rotating block (6), one end of the rotating shaft (4) is fixedly connected to a ball valve (7), the outer wall of the turntable (5) is fixedly connected to an outer column (8), the inner wall of the outer column (8) is fixedly connected to a spring (9), one end of the spring (9) is fixedly connected to a stop block (10), and one side of the stop block (10) is fixedly connected to a ball clamp (11).

4. The aggregate-free slurry pipe flowability testing mechanism according to claim 1, characterized in that: A timer (23) is fixedly connected to the outer wall of the body (1), a pressure gauge (24) is fixedly connected to the outer wall of the body (1), a switch (25) is fixedly connected to the outer wall of the body (1), and a flow meter (26) is fixedly connected to the outer wall of the body (1).

5. The aggregate-free slurry pipeline flowability testing mechanism according to claim 3, characterized in that: The stop block (10) is slidably connected to the inner wall of the outer column (8), and the outer wall of the ball (11) is in contact with the groove on the outer wall of the grouting pipe (3).

6. The aggregate-free slurry pipeline flowability testing mechanism according to claim 3, characterized in that: The outer wall of the ball valve (7) is rotatably connected to the inner wall of the grouting pipe (3), and the outer wall of the grouting pipe (3) is provided with multiple grooves.

7. The aggregate-free slurry pipe flowability testing mechanism according to claim 1, characterized in that: The two ends of the two sliders (22) are slidably connected to the inner wall of the fixed box (12), and the outer side of the slide plate (14) is slidably connected to the inner wall of the fixed box (12).

8. The aggregate-free slurry pipeline flowability testing mechanism according to claim 2, characterized in that: The inner wall of the fixing box (12) is fixedly connected to the bottom of the fixing block (18), and the top of the fixing box (12) is in contact with the outer wall of the clamping block (21).