Baking device for wireless charging enameled wire production
By designing a baking device that includes electric heating, cooling, and a fan, the convenience problem of high-temperature enameled wire during winding was solved, and a device for efficient baking and rapid cooling was realized, thus solving the convenience problem of enameled wire and achieving an efficient production process.
Patent Information
- Application Number
- CN202423245421.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Enameled wires at high temperatures may experience thermal bonding during winding, reducing their convenience.
A device comprising a housing, a baking oven, a cooling pipe, a fan, and a PLC controller was designed. The device heats the enameled wire with an electric heating pipe to form an enamel film, cools it down rapidly with a cooling pipe, and blows the surface of the enameled wire with a fan. The device is combined with a positioning plate and a rotating shaft structure to facilitate winding.
It achieves efficient baking and rapid cooling, which facilitates subsequent winding and ensures the regularity of the enameled wire, thereby improving the convenience of the winding process and product quality.
Smart Images

Figure CN223638161U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of enameled wire production, in particular to a kind of baking device for wireless charging enameled wire production. BACKGROUND
[0002] Enameled wire is a kind of insulated layer electric wire formed after insulating paint is coated on the surface of conductor and is baked and cooled, with excellent insulating property and conductive property. It is widely used in motor, electric appliance, electronics and other fields, and is the key material for realizing mutual conversion of electric energy, magnetic energy and kinetic energy. Enameled wire is various, classified according to insulating material, purpose, conductor material and the like, to meet the needs of different fields.
[0003] According to the Chinese patent with the announcement number CN213700641U, a kind of baking device for wireless charging enameled wire production, including baking oven, the center of the bottom of the inner chamber of baking oven is fixedly connected with concave frame, the inner cavity of the concave frame is movably provided with outer cylinder, the left and right ends of the outer cylinder are all through concave frame and extend to the outside of concave frame, the connection of the outer surface of the outer cylinder and concave frame is rotatably connected by bearing, the inner surface of the outer cylinder is sleeved with inner cylinder, the outer cylinder and inner cylinder are fixedly installed with heating resistance wire between the outer cylinder and inner cylinder in spiral type, the left and right ends of the inner cylinder are all through outer cylinder, the center of the outer surface of the outer cylinder is sleeved with ring gear plate, the left side of the bottom of the inner chamber of the concave frame is fixedly connected with servo motor by support block, the output end of the servo motor is fixedly connected with gear, the gear is engaged with ring gear plate, the top of the inner chamber of baking oven is fixedly connected with suction hood by support, the top of suction hood is through baking oven and extends to the outside of baking oven, the top of baking oven and left side of suction hood are fixedly connected with filter box, the left side of the top of baking oven is fixedly provided with suction assembly.
[0004] In the above scheme, the equipment arranged in the baking oven is used to bake enameled wire, which still has the following shortcomings: after the baking oven finishes baking enameled wire, the enameled wire needs to be wound, but the just baked enameled wire is in high-temperature state, and the enameled wire in high-temperature state may appear hot-pressing combination when being wound, which reduces the convenience of the enameled wire when being wound. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of baking device for wireless charging enameled wire production to solve the problem that the enameled wire in high-temperature state may appear hot-pressing combination when being wound, which reduces the convenience of the enameled wire when being wound.
[0006] In order to realize the above-mentioned utility model purposes, the utility model adopts the following technical scheme: a kind of baking device for wireless charging enameled wire production, including shell, the shell rotation is arranged at the top surface of workbench, the top surface of workbench is fixed with baking oven, the both sides of shell are respectively provided with penetration, the both sides of baking oven are respectively provided with import and export, the position of import and export corresponds with penetration, the inside bottom of baking oven is provided with electric heating tube, the bottom of workbench is fixed with water tank, the inside of water tank is provided with several water pumps, the one end of water pump drain pipe is fixed with cooling pipe, the cooling pipe is fixedly inserted with workbench, the one end of cooling pipe passes through workbench and extends into the inside of water tank, one side of shell is fixed with mounting plate, the top surface of mounting plate is provided with several fans, the exhaust pipe of fan is fixedly inserted with mounting plate, the top surface of shell and baking oven is all provided with waste hole.
[0007] Preferably, the inside both sides of the baking oven are respectively provided with a thermometer, the top surface of the workbench is provided with a control knob, the top surface of the workbench is provided with a PLC controller, the thermometer is electrically connected with the PLC controller, the electric heating tube is electrically connected with the PLC controller, and the control knob is electrically connected with the PLC controller.
[0008] Preferably, the top surface of the workbench is fixed with a positioning plate, one side of the positioning plate is fixed with a motor, the output shaft of the motor is rotatably inserted with the positioning plate, the output shaft of the motor is fixed with a rotating rod, a blocking ring is fixedly inserted on the rotating rod, and a threaded ring is threadedly connected on the rotating rod.
[0009] Preferably, the top surface of the workbench is provided with several hinges, the workbench and the shell are rotatably arranged through the hinges, the both sides of the shell are respectively fixed with a fixed plate, a detachable bolt is rotatably inserted on the fixed plate, and the bottom end of the detachable bolt passes through the fixed plate and is threadedly connected into the inside of the workbench.
[0010] Preferably, the top surface of the workbench is fixed with two stabilizing plates, a lifting plate is slidably arranged above the stabilizing plates, a rotating shaft is rotatably arranged between the two stabilizing plates and between the two lifting plates, and a limiting groove is formed in the surface of the rotating shaft.
[0011] Preferably, two sliding grooves are formed in the top surface of the stabilizing plate, two sliding rods are fixed on the bottom surface of the lifting plate, the sliding rods are slidably inserted with the sliding grooves, a spring is wound on the surface of the sliding rod, one end of the spring is fixed with the bottom surface of the lifting plate, and the other end of the spring is fixed with the top surface of the stabilizing plate.
[0012] Compared with the prior art, the baking device for wireless charging enameled wire production adopting the above technical scheme has the following beneficial effects:
[0013] I. After the enameled wire is painted, it will pass through the penetration opening on the right side and the inlet and outlet on the right side and enter the interior of the baking oven. At this time, the electric heating pipe is in a working state. The working electric heating pipe will increase the temperature in the interior of the baking oven, so that the enameled wire can be baked. First, the solution in the paint liquid on the enameled wire will evaporate and then solidify due to high temperature, forming a layer of paint film. Then the worker repeats the above process several times, so that the baking process of the enameled wire can be completed. In the baking process, the thermometer will detect the temperature in the interior of the baking oven in real time. When the temperature in the interior of the baking oven deviates greatly, the worker can control the working power of the electric heating pipe by rotating the control knob, so as to adjust the baking temperature. The baked enameled wire will pass through the inlet and outlet on the left side and the penetration opening and pass below the plurality of cooling pipes. While the enameled wire passes below the cooling pipes, the working air blower will push the airflow to pass between the plurality of cooling pipes and blow on the surface of the enameled wire, so that the temperature of the enameled wire can be quickly reduced, facilitating subsequent take-up winding.
[0014] II. The worker will wrap the winding drum for winding the enameled wire on the rotating rod. At this time, one end of the winding drum will be pressed on the blocking ring. Then the worker will screw the threaded ring on the rotating rod. The screwed threaded ring will press on the other end of the winding drum, so that the winding drum can be fixed on the rotating rod. Therefore, when the rotating rod is rotated by the output shaft of the motor, the winding drum is synchronously rotated, so that the baked enameled wire can be quickly wound on the surface of the winding drum. In addition, when the interior of the baking oven is damaged, the worker will unscrew the detachable bolt from the fixed plate. Then an upward force is applied to the shell, so that the shell rotates around the hinge as the center. Thus, the equipment protected in the interior of the shell can be exposed to the external environment, increasing the convenience of the worker during maintenance.
[0015] III. After the enameled wire is stretched out from the interior of the baking oven, it will pass between the two rotating shafts and be in the interior of the limiting groove. At this time, due to the diameter of the enameled wire, the spacing between the two rotating shafts will be padded. The lifted lifting plate will drive the sliding rod to slide upward in the sliding groove and stretch the spring. The stretched spring will exert a downward dragging force on the lifting plate, so that a slight extrusion force can be exerted on the enameled wire in the limiting groove, thereby increasing the regularity of the enameled wire when it is wound. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a perspective view of the embodiment.
[0017] Figure 2 It is an exploded perspective view of the embodiment.
[0018] Figure 3 It is an exploded view of the stabilizing plate and the lifting plate in the embodiment.
[0019] Figure 4An exploded view of the positioning plate and the blocking ring in the embodiment.
[0020] Figure 5 A system block diagram of the embodiment.
[0021] In the figure: 1, workbench; 2, shell; 3, baking box; 4, inlet and outlet; 5, penetration opening; 6, electric heating pipe; 7, water tank; 8, fixed plate; 9, water pump; 10, cooling pipe; 11, mounting bolt; 12, mounting plate; 13, fan; 14, thermometer; 15, control knob; 16, positioning plate; 17, motor; 18, rotating rod; 19, blocking ring; 20, threaded ring; 21, stabilizing plate; 22, rotating shaft; 23, limiting groove; 24, lifting plate; 25, sliding groove; 26, sliding rod; 27, spring. DETAILED DESCRIPTION
[0022] The preferred embodiment of the present application will be described in detail below with reference to the accompanying drawings.
[0023] As Figure 1 , Figure 2 and Figure 5 indicated, a kind of baking device for wireless charging enameled wire production, including shell 2, shell 2 is rotationally arranged at the top surface of workbench 1, the top surface of workbench 1 is fixed with baking box 3, the two sides of shell 2 are respectively provided with penetration opening 5, the two sides of baking box 3 are respectively provided with inlet and outlet 4, inlet and outlet 4 correspond to the position of penetration opening 5, the inside bottom of baking box 3 is provided with electric heating pipe 6, the bottom of workbench 1 is fixed with water tank 7, water tank 7 is provided with several water pumps 9 in the inside, the one end of water pump 9 drain pipe is fixed with cooling pipe 10, cooling pipe 10 is fixedly inserted with workbench 1, one end of cooling pipe 10 passes through workbench 1 and extends into the inside of water tank 7, one side of shell 2 is fixed with mounting plate 12, the top surface of mounting plate 12 is provided with several fans 13, the exhaust pipe of fan 13 is fixedly inserted with mounting plate 12, the top surface of shell 2 and baking box 3 is all provided with waste hole, the two sides of the inside of baking box 3 are respectively provided with thermometer 14, the top surface of workbench 1 is provided with control knob 15, the top surface of workbench 1 is provided with PLC controller, thermometer 14 and PLC controller are electrically connected, electric heating pipe 6 and PLC controller are electrically connected, control knob 15 and PLC controller are electrically connected.
[0024] In use, the painted enameled wire after painting will pass through the right side of the penetration 5 and the right side of the inlet and outlet 4, enter the inside of the baking oven 3, at this time the electric heating pipe 6 is in working condition, the working electric heating pipe 6 can increase the temperature inside the baking oven 3, that is, the enameled wire can be baked, first the solution in the paint of the enameled wire will evaporate and then solidify due to high temperature, forming a layer of paint film, then the staff repeats the above process several times, that is, the baking process of the enameled wire is completed, and the thermometer 14 detects the temperature inside the baking oven 3 in real time during the baking process, when the temperature inside the baking oven 3 deviates greatly, the staff can control the working power of the electric heating pipe 6 by rotating the control knob 15 to adjust the baking temperature, the enameled wire after baking will pass through the left side of the inlet and outlet 4 and the penetration 5 and pass through the bottom of the plurality of cooling pipes 10, while the enameled wire passes through the bottom of the cooling pipe 10, the working fan 13 pushes the airflow to pass between the plurality of cooling pipes 10 and blows on the surface of the enameled wire, which can quickly reduce the temperature of the enameled wire, facilitating subsequent take-up winding.
[0025] As shown in Figure 2 and Figure 4 , the top surface of the workbench 1 is fixed with a positioning plate 16, one side of the positioning plate 16 is fixed with a motor 17, the output shaft of the motor 17 is rotatably inserted into the positioning plate 16, the output shaft of the motor 17 is fixed with a rotating rod 18, a blocking ring 19 is fixed and inserted on the rotating rod 18, a threaded ring 20 is threadedly connected on the rotating rod 18, and the top surface of the workbench 1 is provided with a plurality of hinges. The workbench 1 and the shell 2 are rotatably arranged through the hinges, the two sides of the shell 2 are respectively fixed with fixed plates 8, the fixed plates 8 are rotatably inserted with removable bolts 11, and the bottom ends of the removable bolts 11 pass through the fixed plates 8 and are threadedly connected into the inside of the workbench 1.
[0026] In use, the staff will wrap the winding enameled wire around the rotating rod 18, at this time one end of the winding drum will be pressed on the blocking ring 19, then the staff will rotate the threaded ring 20 on the rotating rod 18, and the threaded ring 20 will be pressed on the other end of the winding drum, so as to fix the winding drum on the rotating rod 18. Therefore, when the rotating rod 18 is rotated by the output shaft of the motor 17, the winding drum is synchronously rotated, so that the baked enameled wire can be quickly wound on the surface of the winding drum. In addition, when the inside of the baking oven 3 is damaged, the staff will rotate the removable bolts 11 out of the fixed plates 8, then apply an upward force to the shell 2, so that the shell 2 rotates around the hinges as the center, so as to expose the equipment protected inside the shell 2 to the external environment, thereby increasing the convenience of the staff during maintenance.
[0027] As shown in Figure 2 and Figure 3As shown, the top surface of the workbench 1 is fixed with two stabilizing plates 21, the upper portion of the stabilizing plates 21 is slidably provided with lifting plates 24, the two stabilizing plates 21 and the two lifting plates 24 are rotatably provided with rotating shafts 22, the surface of the rotating shafts 22 is provided with limiting grooves 23, the top surface of the stabilizing plates 21 is provided with two sliding grooves 25, the bottom surface of the lifting plates 24 is fixed with two sliding rods 26, the sliding rods 26 and the sliding grooves 25 are slidably inserted, the surface of the sliding rods 26 is wound with springs 27, one end of the springs 27 is fixed with the bottom surface of the lifting plates 24, and the other end of the springs 27 is fixed with the top surface of the stabilizing plates 21.
[0028] In use, after the enameled wire is stretched out from the inside of the baking oven 3, it will pass between the two rotating shafts 22 and be in the inside of the limiting grooves 23, at this time, due to the diameter of the enameled wire, the space between the two rotating shafts 22 will be padded, the lifted lifting plates 24 will drive the sliding rods 26 to slide upward in the sliding grooves 25, and the stretched springs 27 will exert a downward dragging force on the lifting plates 24, so as to exert a slight extrusion force on the enameled wire in the limiting grooves 23, thereby increasing the regularity of the enameled wire when being wound.
[0029] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A baking device for wireless charging enameled wire production, comprising a housing (2) rotatably arranged on the top surface of a workbench (1), characterized in that, The top surface of the workbench (1) is fixed with a baking oven (3), both sides of the shell (2) are respectively provided with a penetration opening (5), both sides of the baking oven (3) are respectively provided with an inlet and outlet (4), the position of the inlet and outlet (4) corresponds to the penetration opening (5), the inside bottom surface of the baking oven (3) is provided with an electric heating pipe (6), the bottom surface of the workbench (1) is fixed with a water tank (7), the inside of the water tank (7) is provided with a plurality of water pumps (9), one end of the water pump (9) drain pipe is fixed with a cooling pipe (10), the cooling pipe (10) is fixedly inserted with the workbench (1), one end of the cooling pipe (10) penetrates through the workbench (1) and extends into the inside of the water tank (7), one side of the shell (2) is fixedly provided with a mounting plate (12), the top surface of the mounting plate (12) is provided with a plurality of fans (13), the exhaust pipe of the fan (13) is fixedly inserted with the mounting plate (12), the top surface of the shell (2) and the baking oven (3) is respectively provided with a waste hole.
2. The baking device for wireless charging enameled wire production according to claim 1, characterized in that: The inside of the baking oven (3) is respectively provided with a thermometer (14) on both sides, the top surface of the workbench (1) is provided with a control knob (15), the top surface of the workbench (1) is provided with a PLC controller, the thermometer (14) is electrically connected with the PLC controller, the electric heating pipe (6) is electrically connected with the PLC controller, the control knob (15) is electrically connected with the PLC controller.
3. The baking device for wireless charging enameled wire production according to claim 1, characterized in that: The top surface of the workbench (1) is fixed with a positioning plate (16), one side of the positioning plate (16) is fixed with a motor (17), the output shaft of the motor (17) is rotatably inserted with the positioning plate (16), the output shaft of the motor (17) is fixed with a rotating rod (18), the rotating rod (18) is fixedly inserted with a blocking ring (19), the rotating rod (18) is threadedly connected with a threaded ring (20).
4. The baking device for wireless charging enameled wire production according to claim 1, characterized in that: The top surface of the workbench (1) is provided with a plurality of hinges, the workbench (1) and the shell (2) are rotatably arranged through the hinges, both sides of the shell (2) are respectively fixed with a fixed plate (8), the fixed plate (8) is rotatably inserted with a detachable bolt (11), the bottom end of the detachable bolt (11) penetrates through the fixed plate (8) and is threadedly connected into the inside of the workbench (1).
5. The baking device for wireless charging enameled wire production according to claim 1, characterized in that: The top surface of the workbench (1) is fixed with two stable plates (21), the top surface of the stable plate (21) is slidably provided with a lifting plate (24), the rotating shaft (22) is rotatably arranged between the two stable plates (21) and between the two lifting plates (24), the surface of the rotating shaft (22) is provided with a limiting groove (23).
6. The baking device for wireless charging enameled wire production according to claim 5, characterized in that: The top surface of the stable plate (21) is provided with two sliding grooves (25), the bottom surface of the lifting plate (24) is fixed with two sliding rods (26), the sliding rod (26) and the sliding groove (25) are slidably inserted, the surface of the sliding rod (26) is wound with a spring (27), one end of the spring (27) is fixed with the bottom surface of the lifting plate (24), the other end of the spring (27) is fixed with the top surface of the stable plate (21).
Citation Information
Patent Citations
Baking device for wireless charging enameled wire production
CN213700641U