Auxiliary disassembly and assembly system for filter stick emission module and filter stick emission system
By designing an auxiliary disassembly and assembly system for the filter rod launching module, and utilizing auxiliary disassembly and assembly tooling and a gas path module, the problem of time-consuming and labor-intensive disassembly and assembly of the filter rod launching module was solved, achieving efficient disassembly, assembly, and maintenance, and improving cigarette production efficiency.
Patent Information
- Application Number
- CN202422930373.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The disassembly and assembly process of the filter rod emission module in the existing technology is time-consuming and labor-intensive, which affects efficiency. In particular, due to its large size and heavy weight, it relies entirely on manual operation, resulting in high labor intensity.
A filter rod launching module auxiliary disassembly and assembly system was designed, including auxiliary disassembly and assembly fixtures and an air circuit module. The auxiliary disassembly and assembly fixtures are fixedly connected to the launching platform of the filter rod launcher through a support component to support the filter rod launching module. Combined with a support device and a baffle, the system provides stable support. The air circuit module is used for functional debugging and blowing, reducing manual operation.
It significantly reduces the difficulty and labor intensity of disassembling and assembling the filter rod emission module, improves disassembly and maintenance efficiency, shortens maintenance time, and enhances cigarette production efficiency.
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Figure CN223640154U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cigarette production technology, and in particular to an auxiliary disassembly and assembly system for a filter rod launching module and a filter rod launching system. Background Technology
[0002] The filter rod launcher is an important piece of equipment used in the cigarette production process. It consists of a filter rod storage tank and multiple filter rod launching modules. The filter rod launching modules use air pressure to remotely deliver the filter rods stored in the filter rod storage tank to the cigarette making unit.
[0003] Generally, filter rod emitter modules are mounted on the emitter platform of a filter rod emitter using screws or other threaded fittings, and are connected to the main unit via one power cable, two signal cables, and one air supply. When the filter rod emitter module needs to be disassembled due to malfunction or other reasons, the bottom screws must be removed, and the power cable, two signal cables, and the quick-connect air supply connector must be disconnected. The filter rod emitter module is then pulled off the emitter platform and moved away for maintenance. After maintenance is completed, it is manually moved back and pushed back onto the emitter platform. Because filter rod emitter modules are usually large and heavy, relying entirely on manual disassembly and assembly is time-consuming, labor-intensive, and inefficient. Summary of the Invention
[0004] This application aims to provide an auxiliary disassembly and assembly system for filter rod launching modules and a filter rod launching system, so as to improve the ease of disassembly and assembly of filter rod launching modules.
[0005] To achieve the above objectives, the filter rod emission module auxiliary disassembly and assembly system provided in this application includes:
[0006] The auxiliary assembly and disassembly tooling includes a support component and a support device. The support device supports the support component above the ground. The first end of the support component is provided with a connector. The connector is used to fix the support component to the launch platform of the filter rod launch module of the filter rod launcher, so as to fix the support component to the launch platform. The support component supports the filter rod launch module that is separated from the launch platform.
[0007] In some embodiments, the connector is threaded, snap-fitted, or pinned to the launch platform; and / or, the connector is disposed on the lower surface of the first end of the support.
[0008] In some embodiments, the support includes a tray and / or a slide rail for supporting the filter rod launching module.
[0009] In some embodiments, the auxiliary disassembly and assembly tooling further includes a baffle plate disposed at at least one lateral end of the support member and protruding upward from the support member; and / or, the support member is provided with a connecting portion for connecting to the filter rod launching module.
[0010] In some embodiments, the connection includes a connection hole for engaging with a mounting hole at the bottom of the filter rod launching module to connect the filter rod launching module to the launching platform, and for inserting a threaded component.
[0011] In some embodiments, a support device is disposed at a second end of the support member opposite to the first end; and / or, the height of the support device is adjustable to adjust the height of the support member above the ground.
[0012] In some embodiments, the support device includes a first support member and a second support member, the first support member being connected to the support member via the second support member, and the first support member and the second support member being slidably connected or threadedly connected to each other to achieve height adjustment of the support device.
[0013] In some embodiments, the first support member includes an anchor bolt, and the second support member is threadedly connected to the anchor bolt to achieve height adjustment of the support device; and / or, the support device includes two first support members, which are arranged at intervals along a direction perpendicular to both the vertical direction and the pull-out direction of the filter rod launching module.
[0014] In some embodiments, the second support member is trapezoidal.
[0015] In some embodiments, the second support member is trapezoidal in shape, with a smaller top and a larger bottom.
[0016] In some embodiments, the filter rod launching module auxiliary disassembly and assembly system further includes an air circuit module. The air circuit module includes a first air pipe, a first connector, and a second connector. The first connector and the second connector are disposed at both ends of the first air pipe and are respectively used to connect to the filter rod launching module and the air source, so that the air source supplies air to the filter rod launching module for functional debugging of the repaired filter rod launching module.
[0017] In some embodiments, the air circuit module further includes a pressure regulating valve disposed on the first air pipe to regulate the pressure of the gas flowing from the air source to the filter rod launching module; and / or, the air circuit module further includes a second air pipe, a tee and a third connector, one end of the second air pipe being connected to the portion of the first air pipe located between the first connector and the second connector via the tee, and the third connector being disposed at the other end of the second air pipe and used to connect to an air gun so that the air gun can spray the filter rod launching module.
[0018] In addition, the filter rod launching system provided in this application includes a filter rod launcher, and also includes an auxiliary disassembly and assembly system for the filter rod launching module in any embodiment.
[0019] By setting up auxiliary disassembly and assembly fixtures, and fixing the support of the auxiliary disassembly and assembly fixtures to the launch platform of the filter rod launch module of the filter rod launcher through connectors, the filter rod launch module separated from the launch platform can be supported by the support, which can effectively improve the ease of disassembly and assembly of the filter rod launch module.
[0020] Other features and advantages of this application will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the combined structure of the filter rod transmitter and the auxiliary disassembly tooling in this embodiment of the application when the filter rod transmitter module is not pulled out.
[0023] Figure 2 for Figure 1 A magnified schematic diagram of part I.
[0024] Figure 3 This is a schematic diagram of the combined structure of the filter rod transmitter and the auxiliary disassembly tooling in this embodiment of the application after the filter rod transmitter module is pulled out.
[0025] Figure 4 This is a three-dimensional schematic diagram of the auxiliary disassembly and assembly tooling in the embodiments of this application.
[0026] Figure 5 This is a front view of the auxiliary disassembly and assembly tooling in the embodiments of this application.
[0027] Figure 6 This is a side view of the auxiliary disassembly and assembly tooling in the embodiments of this application.
[0028] Figure 7 This is a schematic diagram of the combination of the gas path module and the filter rod emission module in an embodiment of this application.
[0029] Explanation of reference numerals in the attached figures:
[0030] 1. Auxiliary disassembly and assembly tooling; 11. Support component; 12. Pallet; 13. Baffle; 14. Support device; 15. First support component; 16. Second support component; 17. Anchor bolt; 18. Connector; 19. Pin; 10. Nut; 1a. First end; 1b. Second end;
[0031] 2. Air circuit module; 21. First air pipe; 22. First connector; 23. Second connector; 24. Pressure regulating valve; 25. Second air pipe; 26. Third connector; 27. T-connector; 28. Air gun; 29. Air source;
[0032] 3. Filter rod transmitter; 31. Filter rod transmitter module; 32. Transmitting platform; 33. Threaded parts; 34. Pin hole;
[0033] 4. Ground. Detailed Implementation
[0034] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this application or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0035] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0036] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0037] In the description of this application, it should be understood that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this application.
[0038] In this application, unless otherwise stated, “multiple” means at least two, that is, including cases of two and at least three.
[0039] Furthermore, the technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.
[0040] Figures 1-7 The structure of the filter rod launching system and its auxiliary system in this application is illustrated by way of example.
[0041] See Figures 1-3In this application, the filter rod launching system includes a filter rod launcher 3. The filter rod launcher 3 includes a launching platform 32 and multiple filter rod launching modules 31. The multiple filter rod launching modules 31 are arranged side by side on the launching platform 32 to launch filter rods from the filter rod hopper (not shown in the figure) to the cigarette making unit. Each filter rod launching module 31 has a mounting hole (not shown) at its bottom. Correspondingly, the launching platform 32 has holes. Screws or other threaded parts 33 pass through the holes on the launching platform 32 and the mounting holes at the bottom of the filter rod launching modules 31 from bottom to top, thereby fixing the filter rod launching modules 31 on the launching platform 32.
[0042] To improve the ease of disassembly and assembly of the filter rod emission module 31, see [link to relevant documentation]. Figures 1-6 In this application, the filter rod launching system includes not only the filter rod launcher 3, but also an auxiliary assembly / disassembly system for the filter rod launching module. The auxiliary assembly / disassembly system includes an auxiliary assembly / disassembly fixture 1. The auxiliary assembly / disassembly fixture 1 includes a support member 11 and a support device 14. The support device 14 supports the support member 11 above the ground 4. The first end 1a of the support member 11 is provided with a connector 18, which is used to fixably connect to the launching platform 32 of the filter rod launcher 3 that supports the filter rod launching module 31, thereby fixing the support member 11 to the launching platform 32, and supporting the filter rod launching module 31 separated from the launching platform 32.
[0043] Since the support component 11 of the auxiliary disassembly and assembly tool 1 can support the filter rod launching module 31 that is separated from the launching platform 32, the filter rod launching module 31 pulled out from the launching platform 32 during the disassembly process, and the filter rod launching module 31 that needs to be pushed onto the launching platform 32 during the installation process, can be directly supported by the auxiliary disassembly and assembly tool 1 without the need for manual support. Therefore, it can effectively reduce labor intensity and reduce manpower consumption. This is conducive to reducing the difficulty of disassembling and assembling the filter rod launching module 31, improving the ease of disassembly and assembly of the filter rod launching module 31, shortening the disassembly and assembly time of the filter rod launching module 31, thereby improving the maintenance efficiency of the filter rod launching module 31 and improving the cigarette production efficiency.
[0044] Furthermore, during the disassembly of the filter rod launching module 31, the filter rod launching module 31, supported by the auxiliary disassembly and assembly fixture 1, is more easily pulled to a position far away from the filter rod launching machine 3. This eliminates the need to move the filter rod launching module 31 to other locations for maintenance and other operations. Instead, maintenance and other operations can be performed directly on the auxiliary disassembly and assembly fixture 1. This means that the filter rod launching module 31 is no longer limited to off-site maintenance (or offline maintenance) but can also be maintained on-site (or online maintenance). Compared to off-site maintenance, on-site maintenance eliminates the need for manual movement of the filter rod launching module 31 to other locations, and also eliminates the need to move the filter rod launching module 31 back to the location of the filter rod launching machine 3 after maintenance. Therefore, it is more time-saving and labor-saving, which helps to further improve the maintenance efficiency of the filter rod launching module 31.
[0045] Furthermore, since the support member 11 of the auxiliary disassembly and assembly tool 1, which supports the filter rod launching module 31, is fixedly connected to the launching platform 32 of the filter rod launching machine 3, rather than being connected by a non-fixed connection method such as overlapping, the connection between the support member 11 and the launching platform 32 is more stable and reliable. It is less likely to be lifted and shifted during the process of pulling the filter rod launching module 31, thus affecting the smooth progress of the disassembly and assembly process of the filter rod launching module 31. Therefore, it can further facilitate the disassembly and assembly of the filter rod launching module 31, speed up the disassembly and assembly efficiency of the filter rod launching module 31, and improve the maintenance efficiency of the filter rod launching module 31 and the cigarette production efficiency.
[0046] It can be seen that by setting up the auxiliary disassembly and assembly tool 1, and fixing the support 11 of the auxiliary disassembly and assembly tool 1 to the launching platform 32 of the filter rod launching module 31 of the filter rod launching machine 3 through the connector 18, the filter rod launching module 31 separated from the launching platform 32 is supported by the support 11, which can effectively improve the ease of disassembly and assembly of the filter rod launching module, thereby effectively improving the maintenance efficiency of the filter rod launching module 31 and the cigarette production efficiency.
[0047] The connector 18 can be fixedly connected to the launch platform 32 in various ways. For example, in some embodiments, the connector 18 is threaded, snap-fitted, or pinned to the launch platform 32. This allows for a convenient fixed connection between the connector 18 and the launch platform 32. Moreover, this fixed connection is not non-removable but detachable. Thus, the auxiliary disassembly and assembly fixture 1 can be connected to the launch platform 32 only when needed, and can be separated from the launch platform 32 when not needed, reducing space occupation and impact on other operations.
[0048] Alternatively, the connector 18 can be located anywhere at the first end 1a of the support member 11. See also: Figures 1-5In some embodiments, the connector 18 is disposed on the lower surface of the first end 1a of the support 11. In this way, the connector 18 does not affect the pulling of the filter rod launching module 31, thus facilitating the assembly and disassembly of the filter rod launching module 31. Furthermore, it also facilitates the use of the existing structure on the launching platform 32 to achieve a fixed connection between the auxiliary assembly / disassembly fixture 1 and the launching platform 32. For example, see below... Figures 1-5 In some embodiments, the connector 18 includes a pin 19 disposed on the lower surface of the first end 1a of the support member 11. The pin 19 is used to insert into the pin hole 34 that is already present on the launch platform 32, so that the connector 18 and the launch platform 32 are detachably fixedly connected by a pin connection. This is not only convenient to operate, but also simpler in structure because it does not require too many changes to the structure of the launch platform 32.
[0049] In the foregoing embodiments, the support member 11 can take various structural forms. See, for example... Figures 1-6 In some embodiments, the support 11 includes a tray 12 and / or a slide rail (not shown), which supports the filter rod launching module 31. When the support 11 includes only the tray 12, the tray 12 can effectively support the filter rod launching module 31, improving the ease of assembly and disassembly of the filter rod launching module 31. When the support 11 includes a slide rail, not only can the slide rail effectively support the filter rod launching module 31, but it can also be used to pull the filter rod launching module 31. Thus, with less force and a shorter time, the filter rod launching module 31 can be pulled to a position farther from the filter rod launcher 3. Similarly, with less force and a shorter time, the filter rod launching module 31 can be pushed back to the vicinity of the launching platform 32. Therefore, it is more time-saving and labor-saving, further improving the ease of assembly and disassembly of the filter rod launching module 31. When the support component 11 includes both the tray 12 and the slide rail, the slide rail can be set on the tray 12 to support the filter rod launching module 31 together with the tray 12. This provides better support stability and allows the slide rail to be used to easily push and pull the filter rod launching module 31, further reducing labor intensity and improving disassembly and assembly efficiency.
[0050] In some embodiments, the support member 11 is provided with a connecting part (not shown), which is used to connect with the filter rod launching module 31. Based on this, when placed on the auxiliary disassembly and assembly fixture 1, the filter rod launching module 31 can not only press against the support member 11 and contact the support member 11, but also connect to the support member 11. This can improve the stability and firmness of the filter rod launching module 31 on the auxiliary disassembly and assembly fixture 1, facilitate online maintenance and other operations on the filter rod launching module 31 on the auxiliary disassembly and assembly fixture 1, reliably prevent the filter rod launching module 31 from shifting during online maintenance and other processes, and effectively prevent the efficiency and success rate of online maintenance and other operations.
[0051] The connecting part can adopt various structural forms, as long as it can achieve the connection between the support member 11 and the filter rod launching module 31. In some embodiments, the connecting part includes a connecting hole (not shown), which mates with the mounting hole at the bottom of the filter rod launching module 31 that connects the filter rod launching module 31 to the launching platform 32, and allows the threaded part 33 to be inserted. This utilizes the existing mounting hole at the bottom of the filter rod launching module 31 to achieve the connection between the filter rod launching module 31 and the support member 11. This not only simplifies the structure but also, since the threaded part 33 can be inserted from bottom to top, the connection process is not affected by the filter rod launching module 31 pressing on the support member 11, eliminating the need to lift the filter rod launching module 31. Therefore, the operation is simpler, further reducing labor intensity and improving efficiency.
[0052] Alternatively, other methods can be used to improve the stability of the filter rod emission module 31 on the auxiliary disassembly and assembly fixture 1. For example, see... Figures 1-6 In some embodiments, the auxiliary disassembly and assembly fixture 1 includes not only a support member 11 and a support device 14, but also a baffle 13. The baffle 13 is disposed at at least one lateral end of the support member 11 and protrudes upward from the support member 11. In this way, the baffle 13 can prevent the filter rod launching module 31 from falling off at least one lateral side of the support member 11. Therefore, it can effectively improve the stability of the filter rod launching module 31 on the auxiliary disassembly and assembly fixture 1, and facilitate push-pull and maintenance operations such as maintenance on the filter rod launching module 31 on the auxiliary disassembly and assembly fixture 1. It can be understood that the lateral direction of the support member 11 is perpendicular to the vertical direction and the direction in which the filter rod launching module 31 is pulled out from the launching platform 32 (which is also the direction of the support member 11 from the first end 1a to the second end 1b).
[0053] In the foregoing embodiments, the support device 14 can be configured in various ways.
[0054] For example, see Figures 1-6 In some embodiments, the support device 14 is disposed at the second end 1b of the support member 11 opposite to the first end 1a. In this way, the support device 14, together with the launch platform 32, can support both ends of the support member 11, making the auxiliary disassembly and assembly fixture 1 relatively stable as a whole, and able to stably support the filter rod launch module 31. Moreover, the support device 14 is only disposed at the second end 1b of the support member 11, and not at the first end 1a of the support member 11, which not only simplifies the structure, but also prevents the support device 14 from interfering with the filter rod launcher 3.
[0055] For example, see Figures 1-6In some embodiments, the height (i.e., the vertical dimension) of the support device 14 is adjustable to adjust the ground clearance of the support member 11. This allows the height of the support member 11 to be adjusted by regulating the height of the support device 14, ensuring that even if the height of the launch platform 32 changes due to deformation from long-term use, the support member 11 can still be connected to the launch platform 32 to support the filter rod launch module 31. Furthermore, for filter rod launchers 3 with different launch platform 32 heights, the support member 11 can also meet the support requirements of the filter rod launch module 31 by changing its ground clearance. Therefore, this effectively enhances the flexibility of the auxiliary disassembly and assembly tool 1, expands its applicability, and enables it to be used for disassembling and assembling more filter rod launch modules 31, improving the ease of disassembly and assembly for more filter rod launch modules 31.
[0056] To achieve height adjustment of the support device 14, see [link / reference] Figures 1-6 In some embodiments, the support device 14 includes a first support member 15 and a second support member 16. The first support member 15 is connected to the support member 11 via the second support member 16, and the first support member 15 and the second support member 16 are slidably connected or threadedly connected to each other to achieve height adjustment of the support device 14. Thus, the height of the support device 14 can be adjusted simply by sliding the first support member 15 and the second support member 16 relative to each other, or by screwing on at least one of the first support member 15 and the second support member 16, thereby adjusting the ground clearance of the support member 11, which is simple and convenient.
[0057] In the foregoing embodiments, the number of first support members 15 is not limited, and there can be one or more. For example, see... Figures 4-6 In some embodiments, the support device 14 includes two first support members 15 arranged laterally spaced along the support member 11. This allows for more stable support of the support member 11, and consequently, more stable support of the filter rod launching module 31.
[0058] Furthermore, the structural form of the first support member 15 is not limited. See, for example... Figures 4-6 The first support member 15 includes anchor bolts 17, and the second support member 16 is threadedly connected to the anchor bolts 17 to achieve height adjustment of the support device 14. Thus, the height of the support device 14 can be adjusted by turning the anchor bolts 17, thereby adjusting the ground clearance of the support member 11. Furthermore, after adjustment, the height position can be locked by simply tightening the anchor bolts 17 with the nuts 10. Therefore, using anchor bolts 17 to achieve height adjustment of the support device 14 has advantages such as simple structure, convenient operation, easy adjustment, and easy locking after adjustment. Moreover, the anchor bolts 17 can stably contact the ground 4; therefore, using anchor bolts 17, especially two anchor bolts 17, helps improve the overall stability of the auxiliary assembly / disassembly fixture 1.
[0059] In the foregoing embodiments, the shape of the second support member 16 is not limited, and it can be rectangular, triangular, polygonal, or irregular in shape. In particular, when the second support member 16 is trapezoidal, especially when the second support member 16 is a trapezoid with a smaller top and a larger bottom, it is more conducive to improving the structural stability of the auxiliary assembly and disassembly fixture 1.
[0060] As a further improvement to the foregoing embodiments, see Figure 7 The filter rod launching module auxiliary disassembly and assembly system includes not only the auxiliary disassembly and assembly tool 1, but also the air circuit module 2. The air circuit module 2 includes a first air pipe 21, a first connector 22, and a second connector 23. The first connector 22 and the second connector 23 are located at both ends of the first air pipe 21 and are used to connect to the filter rod launching module 31 and the air source 29, respectively, so that the air source 29 can supply air to the filter rod launching module 31 to perform functional debugging on the repaired filter rod launching module 31. In this way, after repairing the filter rod launcher module 31, the air path module 2 can be used to debug the function of the filter rod launcher module 31, confirming whether all functions of the filter rod launcher module 31 are normal, especially the function of the repaired part. After the filter rod launcher module 31 is repaired, it does not need to be reinstalled on the filter rod launcher 3 for functional debugging. Instead, it can be debugged offline. This allows the filter rod launcher module 31 to be installed on the filter rod launcher 3 only after confirming that there are no problems. This avoids the need to disassemble and repair it again if problems are found after installation. Therefore, it can effectively reduce the number of times the filter rod launcher module 31 is disassembled and reassembled, reduce labor intensity, and improve maintenance efficiency.
[0061] Further, see Figure 7 In some embodiments, the gas path module 2 includes not only a first gas pipe 21, a first connector 22, and a second connector 23, but also a pressure regulating valve 24. The pressure regulating valve 24 is disposed on the first gas pipe 21 to regulate the pressure of the gas flowing from the gas source 29 to the filter rod emission module 31. In this way, the different pressures required for different functional tests can be easily met, making it convenient to test different functional modules.
[0062] Additionally, see also Figure 7In some embodiments, the air circuit module 2 includes not only a first air pipe 21, a first connector 22, and a second connector 23, but also a second air pipe 25, a tee 27, and a third connector 26. One end of the second air pipe 25 is connected to the portion of the first air pipe 21 located between the first connector 22 and the second connector 23 via the tee 27. The third connector 26 is located at the other end of the second air pipe 25 and is used to connect to the air gun 28 so that the air gun 28 can blow the filter rod launching module 31. In this way, the air gun 28 can be used to easily purge and remove impurities from the filter rod launching module 31, so that the filter rod launching module 31 can work better. Since the air gun blowing and functional debugging share the same air source 29, the structure is simple and easy to use.
[0063] Next, combine Figures 1-7 The embodiments shown further illustrate this application.
[0064] like Figures 1-3 As shown, in this embodiment, the filter rod launching module 31 of the filter rod launcher 3 is connected to the launching platform 32 through a threaded part 33, and the launching platform 32 is provided with a pin hole 34, which is located at the outer end of the launching platform 32 and is lower than the surface of the launching platform 32 that contacts the filter rod launching module 31.
[0065] And, as Figures 1-7 As shown, in this embodiment, the filter rod launching module auxiliary disassembly and assembly system includes an auxiliary disassembly and assembly tool 1 and an air circuit module 2.
[0066] The auxiliary disassembly and assembly tool 1 is used to support the filter rod launching module 31 during the disassembly and assembly process. For example... Figures 1-6 As shown, in this embodiment, the auxiliary disassembly and assembly tool 1 includes a tray 12, two baffles 13, a support device 14, and a pin 19.
[0067] The pallet 12 serves as a support member 11. It is rectangular, and its two ends in the length direction are the first end 1a and the second end 1b, respectively.
[0068] Two baffles 13 are set at both ends of the width direction of the tray 12 (i.e., the transverse direction of the tray 12 mentioned above) to prevent it from falling.
[0069] The pin 19 serves as a connector 18, located on the lower surface of the first end 1a of the tray 12, and is inserted into the pin hole 34 on the launch platform 32 to achieve a detachable and fixed connection between the tray 12 and the launch platform 32. In this embodiment, after the tray 12 is connected to the launch platform 32 by the pin 19, the upper surface of the tray 12 is approximately flush with the upper surface of the launch platform 32. This makes it easier to pull the filter rod launch module 31 onto the tray 12 and push the filter rod launch module 31 back onto the launch platform 32.
[0070] A support device 14 is disposed below the second end 1b of the support plate 12 and includes two anchor bolts 17 serving as a first support member 15 and a second support member 16. The second support member 16 is constructed as a support plate and is trapezoidal in shape, wider at the bottom than at the top. The upper end of the second support member 16 is connected to the support plate 12. The lower end of the second support member 16 is supported by the two anchor bolts 17. The two anchor bolts 17 are spaced apart from each other along the width direction of the support plate 12 and are respectively connected to the bottom end of the second support member 16 by their respective bolts, so that the height of the support plate 12 can be adjusted by adjusting the two anchor bolts 17 to adapt to the height of the launch platform 32.
[0071] Based on the above structural design, the auxiliary disassembly and assembly tool 1 can be fixedly connected to the launch platform 32 when the filter rod launch module 31 needs to be disassembled and assembled, so as to provide stable support for the filter rod launch module 31 that has been separated from the launch platform 32, reduce the difficulty of disassembling and assembling the filter rod launch module 31, and improve the disassembly and assembly efficiency of the filter rod launch module 31.
[0072] When using the auxiliary disassembly and assembly tool 1, first tighten the anchor bolts 17 to adjust the support plate 12 to a height compatible with the launch platform 32, and then lock it with the nut 10. Next, insert the pin 19 of the auxiliary disassembly and assembly tool 1 into the pin hole 34 on the launch platform 32 to fix the auxiliary disassembly and assembly tool 1 to the launch platform 32. Then, the filter rod launch module 31 can be removed from the launch platform 32 and pulled onto the support plate 12 for support by the auxiliary disassembly and assembly tool 1. Alternatively, the filter rod launch module 31 can be placed on the support plate 12 and pushed back onto the launch platform 32 for reinstallation. Since the auxiliary disassembly and assembly tool 1 can replace manual labor to stably support the heavier filter rod launch module 31 during the disassembly and assembly process, it saves time and effort and is more efficient.
[0073] The filter rod launching module 31, pulled from the launching platform 32 onto the tray 12, can be moved to other places for maintenance or other operations. Alternatively, it can continue to be pulled along the tray 12 to a location far from the filter rod launcher 3 for on-site maintenance or other operations.
[0074] The air path module 2 is used for functional debugging and impurity removal of the filter rod launching module 31. For example... Figure 7As shown, in this embodiment, the air circuit module 2 includes a first air pipe 21, a first connector 22 and a second connector 23, a pressure regulating valve 24, a second air pipe 25, a tee 27, and a third connector 26. The first connector 22 and the second connector 23 are located at opposite ends of the first air pipe 21 and are respectively used to connect to the filter rod launching module 31 and the air source 29, so that the air source 29 can supply air to the filter rod launching module 31 for functional debugging after maintenance. One end of the second air pipe 25 is connected to the portion of the first air pipe 21 located between the first connector 22 and the second connector 23 via the tee 27. The third connector 26 is located at the other end of the second air pipe 25 and is used to connect to an air gun 28, so that the air gun 28 can spray air onto the filter rod launching module 31. The pressure regulating valve 24 is located on the first air pipe 21, between the tee 27 and the first connector 22, to regulate the pressure of the gas flowing from the air source 29 to the filter rod launching module 31.
[0075] Based on the above structural configuration, the air path module 2 can perform functional debugging and impurity removal on the repaired filter rod launching module 31. This allows the filter rod launching module 31 to be reinstalled on the filter rod launching machine 3 only after ensuring that all functions of the repaired filter rod launching module 31 are normal and its internal structure is relatively clean. This reduces the number of times the filter rod launching module 31 needs to be disassembled and reassembled, improving the ease of maintenance of the filter rod launching module 31. The corresponding functional tests and impurity removal processes can be performed while the filter rod launching module 31 is on the auxiliary disassembly and assembly fixture 1, further improving the ease of maintenance of the filter rod launching module 31.
[0076] In summary, based on the auxiliary disassembly and assembly tool 1 and the air circuit module 2 of this embodiment, the filter rod launching module 31 can be easily disassembled and assembled, and the filter rod launching module 31 can be functionally tested offline and cleaned by blowing. This allows maintenance to be completed in one disassembly and assembly. In some cases, the filter rod launching module 31 can be repaired, tested, inspected and cleaned simply by pulling it out without removing it. This can significantly reduce the labor intensity of the staff, reduce manpower consumption, shorten the time consumed, and improve the maintenance efficiency and success rate of the filter rod launching module 31.
[0077] Practice has shown that by using the auxiliary disassembly and assembly tool 1 and the air circuit module 2 of this embodiment, the average maintenance time of the filter rod launching module 31 has been reduced from two hours to about half an hour, which is a significant improvement.
[0078] The above description is merely an exemplary embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A filter rod emitter module auxiliary assembly and disassembly system, characterized in that, include: The auxiliary disassembly and assembly tool (1) includes a support (11) and a support device (14). The support device (14) supports the support (11) above the ground (4). The first end (1a) of the support (11) is provided with a connector (18). The connector (18) is used to fix the support (11) to the launch platform (32) of the filter rod launch module (31) of the filter rod launcher (3) so as to fix the support (11) to the launch platform (32) and support the filter rod launch module (31) separated from the launch platform (32).
2. The filter rod launching module auxiliary disassembly and assembly system according to claim 1, characterized in that, The connector (18) is threaded, snap-fitted or pinned to the launch platform (32); and / or, the connector (18) is disposed on the lower surface of the first end (1a) of the support (11).
3. The filter rod launching module auxiliary disassembly and assembly system according to claim 1, characterized in that, The support (11) includes a tray (12) and / or a slide rail, the tray (12) and / or the slide rail being used to support the filter rod launching module (31).
4. The filter rod launching module auxiliary disassembly and assembly system according to claim 1, characterized in that, The auxiliary disassembly and assembly tool (1) further includes a baffle (13), which is disposed at at least one end of the support member (11) in the lateral direction and protrudes upward from the support member (11); and / or, the support member (11) is provided with a connecting part, which is used to connect with the filter rod emission module (31).
5. The filter rod launching module auxiliary disassembly and assembly system according to claim 4, characterized in that, The connecting part includes a connecting hole, which is used to cooperate with the mounting hole at the bottom of the filter rod launching module (31) to connect the filter rod launching module (31) and the launching platform (32), and to allow the threaded part (33) to be inserted.
6. The filter rod launching module auxiliary disassembly and assembly system according to any one of claims 1-5, characterized in that, The support device (14) is disposed at the second end (1b) of the support member (11) opposite to the first end (1a); and / or, the height of the support device (14) is adjustable to adjust the ground height of the support member (11).
7. The filter rod launching module auxiliary disassembly and assembly system according to claim 6, characterized in that, The support device (14) includes a first support member (15) and a second support member (16). The first support member (15) is connected to the support member (11) through the second support member (16), and the first support member (15) and the second support member (16) are slidably connected or threadedly connected to each other to achieve height adjustment of the support device (14).
8. The filter rod launching module auxiliary disassembly and assembly system according to claim 7, characterized in that, The first support member (15) includes an anchor bolt (17), and the second support member (16) is threadedly connected to the anchor bolt (17) to achieve height adjustment of the support device (14); and / or, the support device (14) includes two first support members (15), which are arranged at intervals along a direction perpendicular to both the up and down direction and the pull-out direction of the filter rod launching module (31).
9. The filter rod launching module auxiliary disassembly and assembly system according to claim 7, characterized in that, The second support member (16) is trapezoidal.
10. The filter rod launching module auxiliary disassembly and assembly system according to claim 9, characterized in that, The second support member (16) is trapezoidal in shape, with a smaller top and a larger bottom.
11. The filter rod launching module auxiliary disassembly and assembly system according to any one of claims 1-5, characterized in that, The filter rod launching module auxiliary disassembly and assembly system also includes an air circuit module (2). The air circuit module (2) includes a first air pipe (21), a first connector (22), and a second connector (23). The first connector (22) and the second connector (23) are located at both ends of the first air pipe (21) and are respectively used to connect to the filter rod launching module (31) and the air source (29) so that the air source (29) can supply air to the filter rod launching module (31) to perform functional debugging on the repaired filter rod launching module (31).
12. The filter rod launching module auxiliary disassembly and assembly system according to claim 11, characterized in that, The air circuit module (2) further includes a pressure regulating valve (24), which is disposed on the first air pipe (21) to regulate the pressure of the gas flowing from the air source (29) to the filter rod launching module (31); and / or, the air circuit module (2) further includes a second air pipe (25), a tee (27) and a third connector (26), one end of the second air pipe (25) is connected to the portion of the first air pipe (21) located between the first connector (22) and the second connector (23) through the tee (27), and the third connector (26) is disposed at the other end of the second air pipe (25) and is used to connect to an air gun (28) so that the air gun (28) can spray the filter rod launching module (31).
13. A filter rod launching system, comprising a filter rod launcher (3), characterized in that, It also includes the filter rod launching module auxiliary disassembly and assembly system as described in any one of claims 1-12.