Mixing equipment for processing synthetic emulsion
By installing filtration and heating mechanisms in the mixing equipment, the problems of impurity removal and heating were solved, thereby improving product quality and preparation efficiency.
Patent Information
- Application Number
- CN202520229150.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing mixing equipment cannot effectively remove impurities from raw materials, resulting in a decline in product quality. Furthermore, the inability to heat the raw materials reduces the efficiency and quality of emulsion preparation.
A filtration mechanism and a heating mechanism are installed in the mixing equipment. The filtration mechanism removes impurities by centrifugal force and includes a filter frame, an electric telescopic rod, a centrifugal motor, and a centrifugal plate. After the impurities are removed, the raw materials are heated by the heating mechanism to improve product quality and preparation efficiency.
It effectively removes impurities from raw materials, improves product quality, and enhances the efficiency and quality of emulsion preparation through heating.
Smart Images

Figure CN223641464U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment technology, specifically a mixing equipment for processing synthetic emulsions. Background Technology
[0002] An emulsion is a heterogeneous dispersion system composed of two immiscible liquids (usually oil and water). The liquid phase dispersed into droplets is called the dispersed phase, and the liquid phase surrounding the droplets is called the dispersion medium. Emulsion preparation is based on emulsification, which uses an emulsifier to form a stable emulsion from two immiscible liquids. The choice and amount of emulsifier are crucial to the stability of the emulsion. A mixer is one of the most commonly used mixing devices in emulsion preparation; it is mainly used to mix and homogenize liquid raw materials to achieve better dispersion.
[0003] Patent document CN221310651U discloses a polyvinyl acetate emulsion synthesis reactor, which includes a mixing tank with an agitator installed at the center inside. Supports are installed on both sides of the mixing tank, which is rotatably mounted between the two supports. A tank reversal drive mechanism is installed inside the left support. A filter screen is installed near the top of the mixing tank. The agitator includes a stirring shaft, scrapers, stirring rods, spiral stirring blades, and a drive motor. Two scrapers are installed at the top of the stirring shaft, with their top surfaces abutting the bottom surface of the filter screen. The tank reversal drive mechanism includes a stepper motor, a drive gear, a docking shaft, and a transmission gear. Integrating the filter structure within the mixing tank effectively improves operational efficiency, product quality, and resource utilization efficiency, making the polyvinyl acetate emulsion synthesis reactor more efficient and easier to operate.
[0004] However, the polyvinyl acetate emulsion synthesis reactor mentioned in the above-mentioned literature mainly focuses on making the polyvinyl acetate emulsion synthesis reactor more efficient and easier to operate, but it is not convenient to remove impurities in the raw materials and improve the quality of the product.
[0005] Therefore, it is necessary to develop a filtration mechanism to remove impurities from raw materials and improve product quality. Utility Model Content
[0006] The purpose of this invention is to provide a mixing device for synthetic emulsion processing, so as to solve the technical problem mentioned in the background art of enabling the mixing device for synthetic emulsion processing to have a purification function.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for processing synthetic emulsions, comprising: a support rod, a mixing tank installed on the outer wall of the support rod, and a filtration mechanism provided on the outer wall of the mixing tank, the filtration mechanism being used to remove impurities from the raw materials and improve the quality of the product;
[0008] The filtration mechanism includes a filter frame disposed on the outer wall of a mixing tank. An electric telescopic rod is installed at the bottom of the filter frame. A centrifugal motor is installed at the output end of the electric telescopic rod. A centrifugal plate is installed at the output end of the centrifugal motor. A centrifugal groove is provided on the outer wall of the centrifugal plate. A limiting ring is provided on the inner wall of the centrifugal groove. A positioning plate is installed on the inner wall of the filter frame. A positioning groove is provided on the inner wall of the positioning plate. A sealing plate is installed on the top of the filter frame.
[0009] Preferably, the mixing tank has a feeding end at the top, a mixing motor installed at the bottom, a mixing shaft installed at the output end of the mixing motor, and a discharge trough at the bottom.
[0010] Preferably, the outer wall of the mixing tank is provided with a heating mechanism, which is used to heat the raw materials to improve the efficiency and quality of emulsion preparation.
[0011] Preferably, the heating mechanism includes a heating box, which is disposed on the outer wall of the mixing tank.
[0012] Preferably, the inner wall of the heating box is equipped with an electric heating wire, a partition, and a steam plate.
[0013] Preferably, the inner wall of the steam plate is provided with a steam groove.
[0014] Preferably, the inner wall of the heating box is equipped with a placement blocking block, and the top of the placement blocking block is provided with a placement plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model removes impurities from raw materials by installing a filtration mechanism, thereby improving product quality. Existing mixing equipment cannot remove impurities from raw materials, thus reducing the quality of product production. Therefore, this needs to be improved. First, the raw materials are placed into the filter tube and then into the centrifuge tank. The limiting ring and positioning groove limit the filter tube. Then, the centrifuge motor drives the centrifuge plate to rotate, thus filtering the raw materials in the filter tube through centrifugal force and settling the impurities at the bottom of the filter tube. Subsequently, the electric telescopic rod drives the centrifuge plate to move, which facilitates the adjustment of the filter tube height and the removal of the filter tube, and the separation of raw materials.
[0017] 2. This utility model improves the efficiency and quality of emulsion preparation by installing a heating mechanism to heat the raw materials. Existing mixing equipment cannot heat the raw materials, thus reducing the efficiency and quality of emulsion preparation. Therefore, this needs to be improved. First, the raw material tube is placed in the placement plate, and the placement plate is placed on the placement blocking block. Then, the electric heating wire works to heat the water above the partition and releases the steam through the steam tank, thereby heating the placement plate and the raw material tube, thus improving the efficiency and quality of emulsion preparation. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a front structural diagram of the present invention;
[0020] Figure 3 This is a schematic diagram of the filter frame structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the heating box part of this utility model.
[0022] In the diagram: 1. Support rod; 2. Mixing tank; 3. Feeding end; 4. Mixing motor; 5. Mixing shaft; 6. Discharge chute; 7. Filter frame; 8. Electric telescopic rod; 9. Centrifugal motor; 10. Centrifugal plate; 11. Centrifugal tank; 12. Limiting ring; 13. Positioning plate; 14. Positioning groove; 15. Sealing plate; 16. Heating box; 17. Electric heating wire; 18. Partition plate; 19. Steam plate; 20. Steam tank; 21. Placement block; 22. Placement plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] Please see Figure 1 and Figure 2 A mixing device for processing synthetic emulsions includes: a support rod 1, a mixing tank 2 mounted on the outer wall of the support rod 1, a feeding end 3 at the top of the mixing tank 2, a mixing motor 4 mounted at the bottom of the mixing tank 2, a mixing shaft 5 mounted at the output end of the mixing motor 4, and a discharge chute 6 at the bottom of the mixing tank 2. Raw materials are added into the mixing tank 2 through the feeding end 3, the mixing motor 4 drives the mixing shaft 5 to rotate to mix the raw materials, and the materials are discharged through the discharge chute 6.
[0027] Please see Figure 2 and Figure 3The outer wall of the mixing tank 2 is equipped with a filtration mechanism to remove impurities from the raw materials and improve product quality. The filtration mechanism includes a filter frame 7, which is located on the outer wall of the mixing tank 2. An electric telescopic rod 8 is installed at the bottom of the filter frame 7. A centrifugal motor 9 is installed at the output end of the electric telescopic rod 8. A centrifugal plate 10 is installed at the output end of the centrifugal motor 9. A centrifugal groove 11 is provided on the outer wall of the centrifugal plate 10. A limiting ring 12 is provided on the inner wall of the centrifugal groove 11. A positioning plate 13 is installed on the inner wall of the filter frame 7. A positioning groove 14 is provided on the inner wall of the positioning plate 13. The top of the filter frame 7 is equipped with a... The existing mixing equipment, equipped with a sealing plate 15, cannot remove impurities from the raw materials, thus reducing the quality of the product. Therefore, it needs to be improved. First, the raw materials are placed in the filter tube and then in the centrifuge tank 11. The limiting ring 12 and the positioning groove 14 limit the filter tube. Then, the centrifuge motor 9 drives the centrifuge plate 10 to rotate, thus filtering the raw materials in the filter tube by centrifugal force and settling the impurities at the bottom of the filter tube. Then, the electric telescopic rod 8 drives the centrifuge plate 10 to move, which facilitates the adjustment of the height of the filter tube and the removal of the filter tube, and the separation of the raw materials.
[0028] Please see Figure 2 and Figure 4 The outer wall of the mixing tank 2 is equipped with a heating mechanism to heat the raw materials, thereby improving the efficiency and quality of emulsion preparation. The heating mechanism includes a heating box 16, which is located on the outer wall of the mixing tank 2. An electric heating wire 17 is installed on the inner wall of the heating box 16. A partition 18 is installed on the inner wall of the heating box 16. A steam plate 19 is installed on the inner wall of the heating box 16. A steam trough 20 is provided on the inner wall of the steam plate 19. A placement blocking block 21 is installed on the inner wall of the heating box 16. A placement plate 22 is provided on the top of the placement blocking block 21. The existing mixing equipment cannot heat the raw materials, which reduces the efficiency and quality of emulsion preparation. Therefore, it is necessary to improve this. First, the raw material tube is placed in the placement plate 22, and then the placement plate 22 is placed on the placement blocking block 21. Then, the electric heating wire 17 works to heat the water above the partition 18 and releases steam through the steam trough 20, thereby heating the placement plate 22 and the raw material tube, thus improving the efficiency and quality of emulsion preparation.
[0029] The working principle is as follows: raw materials are added to the mixing tank 2 through the feed end 3. The mixing motor 4 drives the mixing shaft 5 to rotate and mix the raw materials, which are then discharged through the discharge chute 6. Existing mixing equipment cannot remove impurities from the raw materials, thus reducing the quality of product production. Therefore, improvements are needed. First, the raw materials are placed in the filter tube and then into the centrifuge tank 11. The limiting ring 12 and positioning groove 14 limit the filter tube. Then, the centrifuge motor 9 drives the centrifuge plate 10 to rotate, thus filtering the raw materials in the filter tube through centrifugal force. Impurities settle at the bottom of the filter tube. Then, the electric extension... The retractor 8 moves the centrifugal plate 10, facilitating the height adjustment of the filter tube and its removal, as well as the separation of raw materials. Existing mixing equipment cannot heat the raw materials, thus reducing the efficiency and quality of emulsion preparation. Therefore, this needs to be improved. First, the raw material tube is placed in the placement plate 22, and the placement plate 22 is placed on the placement blocking block 21. Then, the electric heating wire 17 heats the water above the partition 18 and releases the steam through the steam tank 20, thereby heating the placement plate 22 and the raw material tube, thus improving the efficiency and quality of emulsion preparation.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A mixing device for processing synthetic emulsions, characterized in that, Includes: a support rod (1), a mixing tank (2) installed on the outer wall of the support rod (1), and a filtration mechanism provided on the outer wall of the mixing tank (2), the filtration mechanism being used to remove impurities in the raw materials and improve the quality of the product; The filtration mechanism includes a filter frame (7), which is disposed on the outer wall of the mixing tank (2). An electric telescopic rod (8) is installed at the bottom of the filter frame (7). A centrifugal motor (9) is installed at the output end of the electric telescopic rod (8). A centrifugal plate (10) is installed at the output end of the centrifugal motor (9). A centrifugal groove (11) is provided on the outer wall of the centrifugal plate (10). A limiting ring (12) is provided on the inner wall of the centrifugal groove (11). A positioning plate (13) is installed on the inner wall of the filter frame (7). A positioning groove (14) is provided on the inner wall of the positioning plate (13). A sealing plate (15) is installed on the top of the filter frame (7).
2. The mixing equipment for processing synthetic emulsions according to claim 1, characterized in that: The mixing tank (2) has a feeding end (3) at the top, a mixing motor (4) at the bottom, a mixing shaft (5) at the output end of the mixing motor (4), and a discharge trough (6) at the bottom.
3. The mixing equipment for synthetic emulsion processing according to claim 1, characterized in that: The outer wall of the mixing tank (2) is provided with a heating mechanism, which is used to heat the raw materials to improve the efficiency and quality of emulsion preparation.
4. The mixing equipment for processing synthetic emulsions according to claim 3, characterized in that: The heating mechanism includes a heating box (16), which is disposed on the outer wall of the mixing tank (2).
5. The mixing equipment for processing synthetic emulsions according to claim 4, characterized in that: The inner wall of the heating box (16) is equipped with an electric heating wire (17), a partition (18) is installed on the inner wall of the heating box (16), and a steam plate (19) is installed on the inner wall of the heating box (16).
6. The mixing equipment for processing synthetic emulsions according to claim 5, characterized in that: The inner wall of the steam plate (19) is provided with a steam groove (20).
7. The mixing equipment for processing synthetic emulsions according to claim 4, characterized in that: The inner wall of the heating box (16) is equipped with a placement blocking block (21), and the top of the placement blocking block (21) is provided with a placement plate (22).
Citation Information
Patent Citations
Polyvinyl acetate emulsion synthesis kettle
CN221310651U