Novel filtering anti-blocking valve

By employing a dual-layer filtration mechanism and backwashing design, the problem of clogging caused by impurities in existing filter valves is solved, achieving a highly efficient cleaning effect without disassembly.

CN223641477UActive Publication Date: 2025-12-09SHANDONG JIAMAI GAS ENG CO LTD
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Patent Information

Application Number
CN202423261077.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-09
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing filter valves suffer from impurity buildup that affects flow efficiency during use, are inconvenient to clean, require disassembly and rinsing, resulting in low efficiency.

Method used

The design incorporates a dual-layer filtration system, including a first filtration mechanism and a second filtration mechanism. Combined with a backwash pipe and motor drive, it enables the removal of impurities without disassembly by flushing them with reverse water flow.

Benefits of technology

It achieves efficient removal of impurities, avoids clogging, maintains smooth water flow, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223641477U_ABST
    Figure CN223641477U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of valves, and discloses a novel filtering anti-blocking valve which comprises a vertical filter cartridge, the lower portion of the outer wall of the filter cartridge is communicated with a water inlet pipe, the upper portion of the outer wall of the filter cartridge is communicated with a water outlet pipe, and the water inlet pipe and the top of the filter cartridge are connected with a flushing pipe. The filtering cylinder comprises a first filtering mechanism and a second filtering mechanism, the first filtering mechanism is of a cylindrical structure with an opening in the top, filtering holes are formed in the outer wall of the first filtering mechanism, the first filtering mechanism is coaxially located at the bottom of the filtering cylinder, the second filtering mechanism is of a round cake-shaped structure, filtering holes penetrate through the middle of the second filtering mechanism, and the second filtering mechanism is located above the first filtering mechanism; the inner wall of the filter cartridge is coaxially fixed; a backwashing water outlet is further formed in the bottom of the circumferential outer wall of the filter cartridge, a water outlet pipe switch is mounted on the water outlet pipe, and a backwashing pipe switch is mounted on the backwashing pipe. The problems that impurities are inconvenient to clean when the valve is used, and the valve needs to be detached to wash a filtering mechanism are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the valve field, especially relate to a novel filter anti - jamming formula valve. BACKGROUND

[0002] Filter valve is indispensable in the pipeline system of conveying medium device, it is usually installed in the import end of water conservancy control valve, pressure reducing valve, pressure relief valve, constant level valve and other equipment. The main function of filter valve is to eliminate the impurities in medium, prevent the particle impurities from entering the channel to cause blockage, so as to protect the fittings on the equipment pipeline from wear and blockage. The existing filter valve in the use process appears a large number of impurities accumulation, which will affect the water pipe flow effect, and the valve body needs to be disassembled for cleaning, and the internal filter mechanism is flushed, which is very inconvenient to use, and the cleaning is not efficient enough, so further improvement of use effect is needed. CONTENT OF THE UTILITY MODEL

[0003] The utility model discloses a novel filter anti - jamming formula valve, solves the problem that filter valve is inconvenient to clean impurities when using, needs to disassemble the valve body to flush the filter mechanism.

[0004] In order to realize the above object, the utility model adopts the technical scheme of:

[0005] A novel filter anti - jamming formula valve, including vertical filter cylinder, the lower part of the outer wall of filter cylinder is connected with water inlet pipe, the upper part of the outer wall is connected with water outlet pipe, the water inlet pipe is connected with backflushing pipe on the top of filter cylinder;The filter cylinder includes first filter mechanism and second filter mechanism, the first filter mechanism is the open top cylinder structure, and the outer wall is provided with filter hole, and the coaxial center is located at the bottom of filter cylinder, and the second filter mechanism is circular pie structure, and the middle part is provided with filter hole, and the second filter mechanism is located above the first filter mechanism, and is fixed with the coaxial center of filter cylinder inner wall;The bottom of the circumferential outer wall of filter cylinder is also provided with backflushing water outlet, and the water outlet pipe is installed with water outlet pipe switch, and the backflushing pipe is installed with backflushing pipe switch.

[0006] Preferably, the filter hole diameter of the first filter mechanism is greater than the filter hole diameter of the second filter mechanism.

[0007] Preferably, the bottom of the filter cylinder is installed with bottom cover through bolt.

[0008] Preferably, the bottom surface center of the bottom cover is bolted with motor, and the top output end of the motor is fixed with the bottom surface center of the first filter mechanism through connecting shaft.

[0009] Preferably, the middle part of the inner wall of the filter cartridge is fixed with a center ring, a right-angle groove is opened below the center ring, and the second filter mechanism is installed on the center ring; the second filter mechanism comprises a metal ring, a metal mesh and a pressing ring, the middle part of the metal ring is fixed with the metal mesh, the metal ring is located in the right-angle groove, and the bottom is supported by the pressing ring, and the pressing ring is threadedly connected with the lower part of the right-angle groove.

[0010] Preferably, the two ends of the backwashing pipe are respectively provided with connecting nuts, and the two connecting nuts are respectively threadedly connected with the water inlet pipe and the top of the filter cartridge.

[0011] Preferably, the outer end of the backwashing water outlet is threadedly connected with a sealing cover.

[0012] Preferably, the outer end of the water inlet pipe is welded with a water inlet pipe flange, and the outer end of the water outlet pipe is welded with a water outlet pipe flange.

[0013] The utility model has the following beneficial effects:

[0014] 1, the first filter mechanism can play the first step filter volume larger impurity, the second filter mechanism can filter volume slightly smaller impurity, avoid impurity to accumulate to the same position and cause the accumulation, influence water flow order, pass to the backwashing pipe can be to the first filter mechanism and the second filter mechanism the reverse washing of water flow, can be adhered to the filter hole on the impurity from the backwashing water outlet, do not need to take out the first filter mechanism and the second filter mechanism and clean;

[0015] 2, the second filter mechanism can be driven to rotate through the motor, and in the backwashing process, the second filter mechanism can be uniformly washed, and the impurities outside the second filter mechanism can also be driven to rotate and discharged from the backwashing water outlet. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the appearance structure schematic diagram of the utility model;

[0017] Figure 2 is the shaft side sectional view of the utility model;

[0018] Figure 3 is Figure 2 the enlarged view of A in the middle part;

[0019] Figure 4 is the longitudinal sectional view schematic diagram of the utility model;

[0020] Figure 5 is the bottom cover and motor connection schematic diagram of the utility model;

[0021] Figure 6 is the water flow normal flow filtration schematic diagram of the utility model;

[0022] Figure 7This is a schematic diagram of the water flow backwashing circulation of this utility model;

[0023] Icons: 1. Filter cartridge; 11. First filtration mechanism; 12. Second filtration mechanism; 121. Metal ring; 122. Metal mesh; 123. Pressure ring; 13. Backwash outlet; 131. Sealing cover; 14. Bottom cover; 15. Motor; 151. Connecting shaft; 16. Center ring; 161. Right-angle groove; 2. Inlet pipe; 21. Inlet pipe flange; 3. Outlet pipe; 31. Outlet pipe switch; 32. Outlet pipe flange; 4. Backwash pipe; 41. Backwash pipe switch; 42. Connecting screw sleeve. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] like Figures 1-7 As shown, in this embodiment, a novel anti-clogging filter valve includes a vertical filter cylinder 1. The lower part of the outer wall of the filter cylinder 1 is connected to an inlet pipe 2, and the upper part is connected to an outlet pipe 3. Water flows into the filter cylinder 1 through the inlet pipe 2 for filtration and flows out through the outlet pipe 3. A backwash pipe 4 is connected to the top of the filter cylinder 1 via the inlet pipe 2, allowing backwashing of the filter cylinder 1. The filter cylinder 1 includes a first filtration mechanism 11 and a second filtration mechanism 12. These two filtration mechanisms alleviate the problem of concentrated clogging by impurities. The first filter mechanism 11 is a cylindrical structure with an open top and filter holes on its outer wall. It is coaxially located at the bottom of the filter cylinder 1. The second filter mechanism 12 is a circular disc-shaped structure with filter holes running through its center. The second filter mechanism 12 is located above the first filter mechanism 11 and is coaxially fixed to the inner wall of the filter cylinder 1. A backwash outlet 13 is also provided at the bottom of the outer circumference of the filter cylinder 1. A sealing cap 131 is threaded to the outer end of the backwash outlet 13. A water outlet switch 31 is installed on the water outlet pipe 3, and a backwash pipe switch 41 is installed on the backwash pipe 4. The water flow direction is adjusted by controlling the water outlet switch 31 and the backwash pipe switch 41.

[0027] Specifically, the diameter of the filter holes in the first filter mechanism 11 is larger than the diameter of the filter holes in the second filter mechanism 12. This prevents larger impurities from being blocked outside the first filter mechanism 11, while smaller impurities are blocked below the second filter mechanism 12.

[0028] Specifically, a bottom cover 14 is bolted to the bottom of the filter cartridge 1. The first filter mechanism 11 and the second filter mechanism 12 can be disassembled and assembled by removing the bottom cover 14.

[0029] Furthermore, a motor 15 is bolted to the center of the bottom surface of the bottom cover 14, and the top output end of the motor 15 is fixed to the center of the bottom surface of the first filter mechanism 11 via a connecting shaft 151. The first filter mechanism 11 is rotated by the motor 15, so that impurities on the outside can be easily discharged from the backwash outlet.

[0030] Specifically, a central ring 16 is fixed to the middle of the inner wall of the filter cylinder 1, and a right-angle groove 161 is formed below the central ring 16. The second filter mechanism 12 is installed on the central ring 16. The second filter mechanism 12 includes a metal ring 121, a metal mesh 122, and a pressure ring 123. The metal mesh 122 is fixed to the middle of the metal ring 121. The metal ring 121 is located in the right-angle groove 161, and its bottom is supported by the pressure ring 123. The pressure ring 123 is threadedly connected to the bottom of the right-angle groove 161. This facilitates the assembly and disassembly of the second filter mechanism 12.

[0031] Specifically, the backwash pipe 4 is equipped with connecting screw sleeves 42 at both ends, and the two connecting screw sleeves 42 are respectively threaded to the water inlet pipe 2 and the top of the filter cylinder 1, which facilitates the disassembly and assembly of the backwash pipe 4.

[0032] The inlet pipe 2 is welded with an inlet pipe flange 21 at its outer end, and the outlet pipe 3 is welded with an outlet pipe flange 32 at its outer end, so that the inlet pipe 2 and the outlet pipe 3 can be easily disassembled and assembled with water pipes.

[0033] The working principle of this utility model is: when the water flows normally, such as Figure 6 As shown, the water outlet pipe switch 31 is turned on and the backwash pipe switch 41 is turned off. Water flows from the inlet pipe 2 to the filter cylinder 1 from bottom to top and flows out from the outlet pipe 3. During this period, the filter holes of the first filter mechanism 11 can block larger impurities on the outside, and the second filter mechanism 12 can block smaller impurities below, thus filtering and preventing impurities from accumulating and clogging.

[0034] When backwashing filter cartridge 1, if Figure 7As shown, the outlet pipe switch 31 is closed, the backwash pipe switch 41 is open, the motor 15 is started, and the sealing cap 131 of the backwash outlet 13 is unscrewed. Water flows into the filter cylinder 1 from both the inlet pipe 2 and the backwash pipe 4. The water entering the filter cylinder 1 through the inlet pipe 2 washes away the impurities accumulated on the outer wall of the first filter mechanism 11. Combined with the rotation of the first filter mechanism 11, it can wash it evenly and flush out the impurities outside the first filter mechanism 11 from the backwash outlet 13. The water flow from the backwash pipe 4 flows into the filter cylinder 1 from top to bottom, washing away the impurities adhering to the bottom of the second filter mechanism 12, causing the impurities to detach from the metal mesh 122, pass through the first filter mechanism 11, and flow out from the backwash outlet 13. This allows the valves to clean impurities and wash the first and second filter mechanisms 11 without disassembly.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel filter anti-clogging valve, characterized in that, It includes a vertical filter cylinder (1), with an inlet pipe (2) connected to the lower part of the outer wall of the filter cylinder (1) and an outlet pipe (3) connected to the upper part of the outer wall. The inlet pipe (2) and the top of the filter cylinder (1) are connected to a backwash pipe (4). The filter cylinder (1) includes a first filter mechanism (11) and a second filter mechanism (12). The first filter mechanism (11) is a cylindrical structure with an open top and filter holes on its outer wall. It is coaxially located at the bottom of the filter cylinder (1). The second filter mechanism (12) is a circular disc structure with filter holes penetrating through its center. The second filter mechanism (12) is located above the first filter mechanism (11) and is coaxially fixed with the inner wall of the filter cylinder (1). The filter cylinder (1) has a backwash outlet (13) at the bottom of its outer circumference. The outlet pipe (3) is equipped with an outlet pipe switch (31), and the backwash pipe (4) is equipped with a backwash pipe switch (41).

2. The novel filter anti-clogging valve according to claim 1, characterized in that, The diameter of the filter hole of the first filter mechanism (11) is larger than the diameter of the filter hole of the second filter mechanism (12).

3. The novel filter anti-clogging valve according to claim 1, characterized in that, The bottom of the filter cartridge (1) is bolted to a bottom cover (14).

4. A novel filter anti-clogging valve according to claim 3, characterized in that, The bottom cover (14) has a motor (15) installed on the center bolt of the bottom surface. The top output end of the motor (15) is fixed to the center of the bottom surface of the first filter mechanism (11) through the connecting shaft (151).

5. A novel filter anti-clogging valve according to claim 2, characterized in that, A central ring (16) is fixed in the middle of the inner wall of the filter cylinder (1), and a right-angle groove (161) is opened below the central ring (16). The second filter mechanism (12) is installed on the central ring (16). The second filter mechanism (12) includes a metal ring (121), a metal mesh (122), and a pressure ring (123). The metal mesh (122) is fixed in the middle of the metal ring (121). The metal ring (121) is located in the right-angle groove (161) and its bottom is supported by the pressure ring (123). The pressure ring (123) is threadedly connected to the bottom of the right-angle groove (161).

6. A novel filter anti-clogging valve according to claim 1, characterized in that, The backwash pipe (4) is equipped with connecting screw sleeves (42) at both ends, and the two connecting screw sleeves (42) are respectively threaded to the top of the water inlet pipe (2) and the filter cylinder (1).

7. A novel filter anti-clogging valve according to claim 1, characterized in that, The backwash outlet (13) is threadedly connected to a sealing cap (131).

8. A novel filter anti-clogging valve according to claim 1, characterized in that, The inlet pipe (2) is welded with an inlet pipe flange (21) at its outer end, and the outlet pipe (3) is welded with an outlet pipe flange (32) at its outer end.