Powder distribution mechanism for soybean processing
By using a gravity sensor and drive assembly to control the ball valve in the powder dispensing mechanism for soybean processing, the problem of needing to pause the equipment for proportioning in the prior art is solved, achieving accurate, rapid proportioning and uniform distribution of materials, and improving the efficiency and precision of soybean processing.
Patent Information
- Application Number
- CN202423041393.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing powder dispensing mechanisms for soybean processing require pausing the equipment when mixing different formulations, making rapid mixing impossible.
A gravity sensor is used to monitor the weight of materials in real time. The opening and closing of the ball valve is controlled by the drive component. Combined with the auger plate and scraper, the materials can be accurately, quickly and evenly proportioned.
It enables precise control and rapid response of material proportions, improving the efficiency and precision of soybean processing.
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Figure CN223641776U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to soybean processing technical field especially, relates to a powder distribution mechanism for soybean processing. BACKGROUND
[0002] The powder for soybean processing refers to the powder material prepared specially for soybean processing, which is usually obtained by a series of processing processes (such as shelling, drying, grinding, etc.) on soybeans. This powder not only retains the nutritional components of soybeans, but also can be adjusted according to different processing needs to adapt to various applications. In powder processing, a distribution mechanism is often used to proportion materials, and the equipment or system for distributing and controlling the flow and dosage of soybean powder (such as soybean protein powder, soybean powder, etc.). This mechanism plays an important role in food processing, nutritional supplement manufacturing and other related industries, ensuring accurate feeding and uniform mixing of soybean powder.
[0003] In the prior art, some distribution mechanisms are provided with different feeding mechanisms on both sides of the collection barrel, and the measured materials are poured into the inside of the device and mixed after collection, so that different materials are mixed to achieve the purpose of distribution.
[0004] However, the above device needs to pause the equipment when proportioning different schemes, which cannot achieve the purpose of rapid proportioning UTILITY MODEL CONTENT
[0005] The powder distribution mechanism for soybean processing provided by the utility model aims to improve the problem that some devices in the prior art are not convenient when proportioning different schemes.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A powder distribution mechanism for soybean processing, comprising two feeding mechanism support seats and a proportioning mechanism support seat, the top of the proportioning mechanism support seat is fixedly connected with an upper shell, the bottom of the upper shell is slidably connected with a lower shell, two gravity sensors are arranged between the upper shell and the lower shell, and the two gravity sensors are evenly distributed on the left and right sides of the upper shell and the lower shell, the top of the feeding mechanism support seat is fixedly connected with a feeding mechanism, the output end of the feeding mechanism is fixedly connected with a Z-shaped downcomer, one end of the Z-shaped downcomer is fixedly connected to the top of the upper shell, the other end of the Z-shaped downcomer is fixedly connected to the output end of the feeding mechanism, the interiors of the two Z-shaped downcomers and the bottom of the lower shell are fixedly connected with ball valve housings, the interiors of the ball valve housings are rotatably connected with two-way ball valves, the interiors of the two-way ball valves are provided with material flow-through holes, and the exterior of the two-way ball valves is fixedly connected with a driving assembly.
[0008] As a further description of the above technical solutions:
[0009] The driving assembly comprises a driving shaft, an outer side of the driving shaft is fixedly connected to an outer side of the two-way ball valve, an outer side of the driving shaft is rotatably connected to an inner side of the ball valve shell, and a driving end of a second motor is fixedly connected to the outer side of the driving shaft.
[0010] As a further description of the above technical solutions:
[0011] A support plate is fixedly connected to a top of the feeding mechanism support base, a conveying pump is fixedly connected to a top of the feeding mechanism support base, i.e., a side away from the support plate, a pump body output end is fixedly connected to a side of the conveying pump, a support mechanism is arranged on a side of the top of the feeding mechanism support base, i.e., a side away from the conveying pump, a material conveying pipe is fixedly connected to a side of the support mechanism, and a transfer bin is fixedly connected to a top output end of the material conveying pipe.
[0012] As a further description of the above technical solutions:
[0013] A connecting pipe is fixedly connected to a side of a bottom of the material conveying pipe, a fixed plate is fixedly connected to a side of the pump body output end and a side of the connecting pipe, a plurality of fixed bolts are threadedly connected to an inner side of the fixed plate, a valve body pipe is threadedly connected to an outer side of the plurality of fixed bolts, a material inlet pipe is fixedly connected to a top of the valve body pipe, and a material accumulation bin is fixedly connected to a top of the material inlet pipe.
[0014] As a further description of the above technical solutions:
[0015] A rotating circular plate is rotatably connected to a top of an inner wall of the valve body pipe, a stopper is fixedly connected to a side of the rotating circular plate, i.e., a side close to the pump body output end, and an outer side of the stopper is in contact with the fixed plate close to the pump body output end.
[0016] As a further description of the above technical solutions:
[0017] The support mechanism comprises a support frame, the support frame is fixedly connected to a top of the feeding mechanism support base, i.e., a side away from the conveying pump, a plurality of reinforcing angle irons are fixedly connected to an outer side of the support frame, and an outer side of the material conveying pipe is fixedly connected to an outer side of the plurality of reinforcing angle irons on the same side.
[0018] As a further description of the above technical solutions:
[0019] The top of the upper shell is fixedly connected with a motor one, the driving end of the motor one is fixedly connected with a rotating shaft, the outer part of the rotating shaft is fixedly connected with a auger blade, and the outer parts of the two sides of the rotating shaft are fixedly connected with stirring and scraping plates.
[0020] As a further description of the above technical solution:
[0021] Two motor twos on the Z-shaped downcomer pipe are fixedly connected with connecting signal lines between the two gravity sensors respectively, the data of the gravity sensors can control the starting of the motor twos through the connecting signal lines, so that the two ball valves on the Z-shaped downcomer pipe can control the downflow amount.
[0022] The utility model has the advantages of the following beneficial effects:
[0023] 1、 in the utility model, material is transported to the inside of proportioning mechanism through the feeding mechanism, different materials are sent into through different feeding mechanisms at two ends, the inside of proportioning mechanism is provided with gravity sensing device, so that when the material in the inside of proportioning mechanism reaches target, the valve of feeding mechanism is controlled to open and close, so that the proportioning of material is controlled more accurately and rapidly.
[0024] 2、 in the utility model, the rotating rod in the inside of proportioning mechanism is rotated through the driving structure, when rotating, the auger blade is uniformly driven to output material, and the scraping plate is driven to remove residual material on the inner wall. DETAILED DESCRIPTION OF DRAWINGS
[0025] Figure 1 A perspective view of a powder distribution mechanism for soybean processing is provided for the utility model;
[0026] Figure 2 A support plate structure schematic view of a powder distribution mechanism for soybean processing is provided for the utility model;
[0027] Figure 3 A lower shell structure sectional view of a powder distribution mechanism for soybean processing is provided for the utility model;
[0028] Figure 4 For Figure 3 An enlarged view of A in the middle;
[0029] Figure 5 A ball valve structure schematic view of a powder distribution mechanism for soybean processing is provided for the utility model.
[0030] LEGEND:
[0031] 1. Feeding mechanism support base; 2. Proportioning mechanism support base; 3. Upper housing; 4. Lower housing; 5. Gravity sensor; 6. Support plate; 7. Conveying pump; 8. Pump output end; 9. Material conveying pipe; 10. Connecting pipe; 11. Fixing plate; 12. Fixing bolt; 13. Valve body pipe; 14. Material inlet pipe; 15. Material accumulation bin; 16. Rotating circular plate; 17. Push rod; 18. Support frame; 19. Reinforcing angle iron; 20. Transfer bin; 21. Z-shaped discharge pipe; 22. Motor 1; 23. Rotating shaft; 24. Auger plate; 25. Mixing scraper plate; 26. Ball valve housing; 27. Drive shaft; 28. Motor 2; 29. Two-way ball valve; 30. Material flow hole; 31. Connecting signal line. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figure 1 , Figure 3 , Figure 4 , Figure 5This utility model provides an embodiment of a powder dispensing mechanism for soybean processing, comprising two feeding mechanism support seats 1 and a proportioning mechanism support seat 2, serving as the basic support structure for the entire equipment to ensure the stability and reliability of the feeding mechanism. It is made of robust materials (such as steel or aluminum alloy) to bear the weight of the feeding mechanism and other components, thereby improving its load-bearing capacity. An upper shell 3 is fixedly connected to the top of the proportioning mechanism support seat 2, enclosing the upper part of the proportioning mechanism to prevent material leakage and providing structural support. The interior of the upper shell is coated with an anti-stick coating to reduce material adhesion and facilitate cleaning. An observation window is provided on the top of the upper shell for operators to monitor the working status. A lower shell 4 is slidably connected to the bottom of the upper shell 3, forming a closed working space to accommodate gravity sensors and other components. The bottom of the lower shell is designed to be flat for easy connection to other equipment and to ensure stability. Two gravity sensors 5 are installed between the bottom protrusion of the upper shell 3 and the top of the inner wall of the lower shell 4 to monitor changes in material weight in real time and provide feedback signals to adjust the feeding amount. The device employs high-precision sensors, featuring rapid response and high measurement accuracy. Its housing is designed to be waterproof and dustproof to adapt to various processing environments. Two gravity sensors 5 are evenly distributed on the left and right sides between the upper housing 3 and the lower housing 4. A feeding mechanism is fixedly connected to the top of the feeding mechanism support base 1. A Z-shaped feeding pipe 21 is fixedly connected to the output end of the feeding mechanism. The Z-shaped design allows materials to flow effectively under gravity, preventing blockages. The inside of the pipe is coated with an anti-stick coating to reduce material adhesion. One end of the Z-shaped feeding pipe 21 is fixedly connected to the top of the upper housing 3. The other end of the Z-shaped feed pipe 21 is fixedly connected to the output end of the feeding mechanism. The interior of both Z-shaped feed pipes 21 and the bottom of the lower housing 4 are fixedly connected to ball valve housings 26. The ball valve housings 26 are made of corrosion-resistant material with smooth inner walls to reduce fluid resistance. The design includes an observation window to facilitate checking the valve status. The interior of the ball valve housings 26 is rotatably connected to a two-way ball valve 29, which controls the flow of materials by rotation and precisely adjusts the feed rate. The material flow hole 30 inside the ball valve is reasonably designed to ensure uniform flow distribution.The valve body's sealing design ensures no leakage under high pressure. A material flow hole 30 is provided inside the two-way ball valve 29. A drive assembly is fixedly connected to one side of the two-way ball valve 29. The drive assembly includes a drive shaft 27, whose outer side is fixedly connected to the outside of the two-way ball valve 29. The outer side of the drive shaft 27 is rotatably connected to the inside of the ball valve housing 26. The drive end of a second motor 28 is fixedly connected to the outer side of the drive shaft 27. A first motor 22 is fixedly connected to the top of the upper housing 3. A rotating shaft 23 is fixedly connected to the drive end of the first motor 22. A auger plate 24 is fixedly connected to the outside of the rotating shaft 23. During rotation, the material is stirred to ensure uniform material distribution. The shape and angle of the dragon plate 24 have been optimized to improve the mixing effect and reduce dead corners of materials in the container. Both sides of the rotating shaft 23 are fixedly connected to the mixing scraper 25 to scrape the material on the inner wall of the container, prevent material adhesion, and ensure full utilization of the material. The material of the scraper has good wear resistance and the shape design conforms to the principle of fluid mechanics to improve scraping efficiency. The two motors 28 on the Z-shaped feed pipe 21 are fixedly connected to the two gravity sensors 5 by the connection signal line 31. The data of the gravity sensor 5 can control the start of the motor 28 through the connection signal line 31, so that the two-way ball valve 29 on the Z-shaped feed pipe 21 can control the feed amount.
[0034] Reference Figure 1 , Figure 4 A support plate 6 is fixedly connected to the top of the feeding mechanism support base 1. A conveying pump 7 is fixedly connected to the top of the feeding mechanism support base 1, i.e., the side away from the support plate 6, to transport materials from the feeding mechanism to the proportioning mechanism. A pump output end 8 is fixedly connected to one side of the conveying pump 7. A support mechanism is also supported on the top side of the feeding mechanism support base 1, i.e., the side away from the conveying pump 7. A material conveying pipe 9 is fixedly connected to one side of the support mechanism. A transfer bin 20 is fixedly connected to the top output end of the material conveying pipe 9 to temporarily store materials and ensure the continuity of materials during processing. A connecting pipe 10 is fixedly connected to the bottom side of the material conveying pipe 9. Fixed plates 11 are fixedly connected to the sides of the pump output end 8 and the connecting pipe 10. The internal screws of the fixed plates 11 are... The valve body is connected by multiple fixing bolts 12, and the external threads of the fixing bolts 12 are connected to the valve body pipe 13. The top of the valve body pipe 13 is fixedly connected to the material inlet pipe 14, and the top of the material inlet pipe 14 is fixedly connected to the material accumulation bin 15 to store the raw materials to be processed and ensure the smooth production process. The top of the inner wall of the valve body pipe 13 is rotatably connected to a rotating circular plate 16 to control the inflow of materials and ensure the stability of the flow rate. A stop rod 17 is fixedly connected to one side of the rotating circular plate 16, which is close to the pump body output end 8. The outer side of the stop rod 17 is in contact with the fixed plate 11 on the side close to the pump body output end 8. When the material acts in the reverse direction, it can block the rotating circular plate 16 so that the material will not block the conveying pump in the reverse direction.
[0035] Reference Figure 1 , Figure 3 The support mechanism includes a support frame 18. The bottom of the support frame 18 is fixedly connected to the top of the feeding mechanism support seat 1, i.e., the side away from the conveying pump 7. Multiple reinforcing angle irons 19 are fixedly connected to the outer side of the support frame 18. The material conveying pipe 9 on the same side is fixedly connected to the outside of the multiple reinforcing angle irons 19 on the same side.
[0036] Working Principle: First, the material is conveyed from the feeding mechanism to the top of the feeding mechanism support 1 via a conveying pump. After passing through the feeding mechanism, the material flows into the proportioning mechanism along the Z-shaped discharge pipe 21. The gravity sensor 5 inside the upper housing 3 monitors the weight of the material in real time. When the material reaches the preset weight, the gravity sensor sends a signal to the second motor 28 via the connection signal line 31, activating the drive assembly and driving the rotation of the two-way ball valve 29 to control the outflow of material. At the same time, the first motor 22 drives the rotating shaft 23 to rotate, causing the auger plate 24 and the stirring scraper plate 25 to stir and scrape the material on the inner wall of the container, ensuring that the material is evenly distributed and effectively utilized.
[0037] As the material flows through the Z-shaped feed pipe 21, the ball valve inside the ball valve housing 26 regulates the flow rate through its material flow hole 30 to ensure uniform material feeding. After passing through the lower housing 4, the material is guided to the transfer chamber 20 for temporary storage to ensure the continuity of subsequent processing. After being stored in the transfer chamber 20, the material is transported to the valve body pipe 13 through the material conveying pipe 9. The rotating disc 16 inside the valve body pipe controls the inflow of material to ensure stable flow rate.
[0038] When the material reverses direction, the stop rod 17 can block the rotating disc 16, preventing the material from backflowing and clogging the conveying pump. Throughout the process, the coordinated operation of the gravity sensor and drive components ensures accurate material proportioning and stable flow, thereby improving the efficiency and precision of soybean processing.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A powder dispensing mechanism for soybean processing, comprising two feeding mechanism support seats (1) and a proportioning mechanism support seat (2), characterized in that: The top of the proportioning mechanism support base (2) is fixedly connected to an upper shell (3), and the bottom of the upper shell (3) is slidably connected to a lower shell (4). Two gravity sensors (5) are provided between the bottom protrusion of the upper shell (3) and the top of the inner wall of the lower shell (4). The two gravity sensors (5) are evenly distributed on the left and right sides between the upper shell (3) and the lower shell (4). The top of the feeding mechanism support base (1) is fixedly connected to a feeding mechanism, and the output end of the feeding mechanism is fixedly connected to a Z-shaped feeding pipe (21). One end of the Z-shaped feeding pipe (21) is fixedly connected to the top of the upper housing (3), and the other end of the Z-shaped feeding pipe (21) is fixedly connected to the output end of the feeding mechanism. Ball valve housings (26) are fixedly connected to the inside of both Z-shaped feeding pipes (21) and the bottom of the lower housing (4). A two-way ball valve (29) is rotatably connected inside the ball valve housing (26). A material flow hole (30) is opened inside the two-way ball valve (29). A drive assembly is fixedly connected to one side of the outside of the two-way ball valve (29).
2. The powder dispensing mechanism for soybean processing according to claim 1, characterized in that: The drive assembly includes a drive shaft (27), one side of which is fixedly connected to the outside of the two-way ball valve (29), and the outside of the drive shaft (27) is rotatably connected to the inside of the ball valve housing (26). The drive end of a second motor (28) is fixedly connected to the outside of the drive shaft (27).
3. The powder dispensing mechanism for soybean processing according to claim 1, characterized in that: A support plate (6) is fixedly connected to the top of the feeding mechanism support base (1). A conveying pump (7) is fixedly connected to the top of the feeding mechanism support base (1), i.e., the side away from the support plate (6). A pump body output end (8) is fixedly connected to one side of the conveying pump (7). A support mechanism is supported on the top side of the feeding mechanism support base (1), i.e., the side away from the conveying pump (7). A material conveying pipe (9) is fixedly connected to one side of the support mechanism. A transfer bin (20) is fixedly connected to the top output end of the material conveying pipe (9).
4. The powder dispensing mechanism for soybean processing according to claim 3, characterized in that: A connecting pipe (10) is fixedly connected to one side of the bottom of the material conveying pipe (9). A fixing plate (11) is fixedly connected to the pump body output end (8) and the side of the connecting pipe (10). A plurality of fixing bolts (12) are connected to the internal threads of the fixing plate (11). A valve body pipe (13) is connected to the external threads of the plurality of fixing bolts (12). A material inlet pipe (14) is fixedly connected to the top of the valve body pipe (13). A material accumulation bin (15) is fixedly connected to the top of the material inlet pipe (14).
5. A powder dispensing mechanism for soybean processing according to claim 4, characterized in that: A rotating circular plate (16) is rotatably connected to the top of the inner wall of the valve body pipe (13). A stop rod (17) is fixedly connected to one side of the rotating circular plate (16), which is the side near the pump body output end (8). The outer side of the stop rod (17) is in contact with the fixed plate (11) on the side near the pump body output end (8).
6. The powder dispensing mechanism for soybean processing according to claim 3, characterized in that: The support mechanism includes a support frame (18), the bottom of which is fixedly connected to the top of the feeding mechanism support seat (1), i.e., the side away from the conveying pump (7). A plurality of reinforcing angle irons (19) are fixedly connected to the outer side of the support frame (18), and the material conveying pipe (9) on the same side is fixedly connected to the outside of the plurality of reinforcing angle irons (19) on the same side.
7. A powder dispensing mechanism for soybean processing according to claim 1, characterized in that: The top of the upper shell (3) is fixedly connected to a motor (22), the drive end of the motor (22) is fixedly connected to a rotating shaft (23), a auger plate (24) is fixedly connected to the outside of the rotating shaft (23), and a stirring scraper plate (25) is fixedly connected to both sides of the outside of the rotating shaft (23).
8. A powder dispensing mechanism for soybean processing according to claim 2, characterized in that: Two of the motors (28) on the Z-shaped feed pipe (21) are fixedly connected to the two gravity sensors (5) by a connection signal line (31). The data from the gravity sensors (5) can control the start of the motors (28) through the connection signal line (31), so that the two-way ball valve (29) on the Z-shaped feed pipe (21) can control the feed amount.