Spraying mechanism and coating machine

By designing a multi-directional drive component in the spraying mechanism, the problem of incomplete spraying was solved, enabling full spraying of the workpiece and improving spraying quality and efficiency.

CN223642090UActive Publication Date: 2025-12-09SHENZHEN MATSUZAKL ROBOT AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422991507.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-09
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing spraying mechanism has limited nozzle rotation direction, which results in the workpiece surface not being fully covered and the spraying quality being low.

Method used

A spraying mechanism was designed, including a bracket, a lifting component, a translation component, and a spraying assembly. The spraying assembly is driven by a first rotating component and a second rotating component. The rotation direction of the spray gun is perpendicular to the rotation direction of the connecting frame. Comprehensive spraying is achieved through the combined movement of multiple directions.

Benefits of technology

It enables comprehensive spraying of the workpiece from all sides, improving both spraying quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223642090U_ABST
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Abstract

The utility model discloses a spraying mechanism and a coating machine, the spraying mechanism comprises a support and a plurality of spraying assemblies, and the plurality of spraying assemblies are all installed on the support; the spraying assembly comprises a first rotating part, a second rotating part, a spraying gun and a connecting frame, the spraying gun is installed at the output end of the first rotating part, the first rotating part is used for driving the spraying gun to rotate and installed on the connecting frame, the connecting frame is installed at the output end of the second rotating part, and the second rotating part is used for driving the connecting frame to rotate; the rotating direction of the connecting frame is perpendicular to the rotating direction of the spray gun. The spray gun is driven to rotate through the first rotating part, the second rotating part drives the connecting frame to rotate, the connecting frame can drive the spray gun to rotate in the direction perpendicular to the rotating direction of the spray gun due to the fact that the rotating direction of the connecting frame is perpendicular to the rotating direction of the spray gun, and the spray gun can spray the workpieces up, down, left and right; the top and the periphery of the workpiece can be considered simultaneously, and the workpiece spraying quality is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to surface spraying technical field, concretely relates to a spraying mechanism and coating machine. BACKGROUND

[0002] Spraying is an important link in modern product manufacturing process, and the performance of products can be better improved after spraying. In the prior art, the rotating direction of the nozzle of the spraying mechanism is limited, so that the surface of the workpiece cannot be fully covered by the spraying pigment, and the spraying quality is not high. UTILITY MODEL CONTENTS

[0003] In order to overcome the insufficient of prior art, the utility model provides a spraying mechanism and coating machine, which can solve the problem of low spraying quality of the existing spraying mechanism.

[0004] The utility model solves the technical scheme that it adopts: on the one hand, provide a kind of spraying mechanism, including support and several spraying components, several described spraying components are all installed on the support;The spraying component includes first rotating member, second rotating member, spray gun and connecting frame, the spray gun is installed in the output end of the first rotating member, the first rotating member is used to drive the spray gun rotation, the first rotating member is installed in the connecting frame, the connecting frame is installed in the output end of the second rotating member, the second rotating member is used to drive the connecting frame rotation, the rotating direction of the connecting frame and the rotating direction of the spray gun are perpendicular to each other.

[0005] As a further improvement of the above technical solution, the spraying component further includes a blocking cylinder, the cylinder body of the blocking cylinder is installed on the connecting frame, and the piston rod of the blocking cylinder is used to abut against the spray gun.

[0006] As a further improvement of the above technical solution, the first rotating member includes a rotary cylinder, the cylinder body of the rotary cylinder is installed on the connecting frame, the output shaft of the rotary cylinder is connected with the spray gun, and the rotating direction of the output shaft thereof is vertical direction.

[0007] As a further improvement of the above technical solution, the spray gun is connected with a connecting plate, the connecting plate is provided with a connecting hole, one end of the output shaft of the rotary cylinder is located in the connecting hole, and the output shaft of the rotary cylinder is sleeved with a cylinder flange, and the bottom of the cylinder flange is installed on the connecting plate.

[0008] As a further improvement of the above technical solution, the second rotating member includes a servo motor, the servo motor is installed on the support, the rotating shaft of the servo motor is connected with the connecting frame, and the rotating direction of the rotating shaft thereof is horizontal direction.

[0009] As a further improvement of the above technical solution, a connecting groove is arranged on the support, a bearing is arranged in the connecting groove, and the rotating shaft of the servo motor penetrates the bearing.

[0010] As a further improvement of the above technical solution, a first through hole is arranged at the bottom of the connecting groove, a second through hole is arranged on the connecting frame, a servo flange is arranged between the rotating shaft of the servo motor and the bearing, the servo flange penetrates the first through hole and the second through hole; the servo flange is sleeved on the outside of the rotating shaft of the servo motor, the bottom of the servo flange abuts against the bearing, an end of the servo flange away from the bottom is provided with an end cover, the end cover abuts against the connecting frame, and the end cover is fixedly connected with the rotating shaft of the servo motor.

[0011] As a further improvement of the above technical solution, three spraying assemblies are arranged.

[0012] As a further improvement of the above technical solution, the support is mounted on the output end of a lifting member, the lifting member is used for driving the support to lift, the lifting member is mounted on the output end of a first translation member, the first translation member is used for driving the lifting member to move in a horizontal direction, the first translation member is mounted on the output end of a second translation member, the second translation member is used for driving the first translation member to move in a horizontal direction, and the moving direction of the lifting member is perpendicular to the moving direction of the first translation member.

[0013] In another aspect, a coating machine is provided, comprising the spraying mechanism.

[0014] The utility model discloses beneficial effects are: through the first rotation piece drive spray gun rotation, and second rotation piece drive connecting frame rotation, because the rotating direction of connecting frame and the rotating direction of spray gun are perpendicular to each other, and connecting frame can drive spray gun to rotate in the direction perpendicular to the rotating direction of spray gun itself, makes spray gun can spray the up and down of workpiece, can simultaneously take into account workpiece top and all around, and workpiece spraying quality is good. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model is further explained in connection with the drawings and examples.

[0016] Figure 1 It is the structure schematic diagram of spraying mechanism that the utility model preferred embodiment provides;

[0017] Figure 2 It is the structure schematic diagram of spraying assembly that the utility model preferred embodiment provides;

[0018] Figure 3is a sectional view of the spraying assembly provided by the preferred embodiment of the utility model;

[0019] Figure 4 is Figure 3 is an enlarged view of part A in the middle;

[0020] Figure 5 is another sectional view of the spraying assembly provided by the preferred embodiment of the utility model;

[0021] Reference signs: 1, support, 2, lifting piece, 3, first translation piece, 4, second translation piece, 5, spraying assembly;

[0022] 11, connecting groove, 51, first rotating piece, 52, second rotating piece, 53, spray gun, 54, connecting frame, 55, blocking cylinder;

[0023] 111, bearing, 112, first through hole, 113, servo flange, 114, end cover, 511, rotary cylinder, 512, cylinder flange, 513, cover plate, 521, servo motor, 531, connecting plate, 532, connecting hole, 541, second through hole. DETAILED DESCRIPTION

[0024] The concept, specific structure and generated technical effects of the utility model will be described clearly and completely in combination with embodiments and drawings, so that the purpose, features and effects of the utility model can be fully understood. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the utility model. In addition, all the coupling / connection relations involved in the patent do not mean that the components are directly connected, but means that a better coupling structure can be composed by adding or reducing coupling auxiliary components according to the specific implementation situation, such as fixed connection / fixed installation, which can be selected according to the needs, such as screw connection, bolt connection, pin connection, key connection, bonding, mortise and tenon connection, welding, riveting and the like, such as detachable connection, which can be selected according to the needs, such as screw connection, bolt connection, threaded connection, buckle connection, mortise and tenon connection, magic tape connection and the like. The various technical features in the utility model creation can be combined interactively on the premise of not mutually contradictory and conflicting.

[0025] Please see Figure 1This utility model provides a spraying mechanism, including a support 1, a lifting member 2, a first translation member 3, a second translation member 4, and several spraying components 5. The spraying components 5 are all mounted on the support 1. The support 1 is mounted on the output end of the lifting member 2, which drives the support 1 to move up and down. The lifting member 2 is mounted on the output end of the first translation member 3, which drives the lifting member 2 to move horizontally. The first translation member 3 is mounted on the output end of the second translation member 4, which drives the first translation member 3 to move horizontally. The movement direction of the lifting member 2 is perpendicular to the movement direction of the first translation member 3. The translation direction of the lifting member 2 is defined as the X direction, the translation direction of the first translation member 3 as the Y direction, and the lifting direction of the support 1 as the Z direction. Under the combined action of the lifting member 2, the first translation member 3, and the second translation member 4, the support 1 can move in the X, Y, and Z directions, thereby driving the spraying components 5 to move in three mutually perpendicular directions in three-dimensional space, enabling the spraying components 5 to accurately align and spray the workpiece.

[0026] Please see Figure 2 and Figure 3 Specifically, the spraying assembly 5 includes a first rotating component 51, a second rotating component 52, a spray gun 53, a connecting frame 54, and a blocking cylinder 55. The spray gun 53 is mounted on the output end of the first rotating component 51, which drives the spray gun 53 to rotate. The first rotating component 51 is mounted on the connecting frame 54, which is mounted on the output end of the second rotating component 52. The second rotating component 52 drives the connecting frame 54 to rotate, and the rotation direction of the connecting frame 54 is perpendicular to the rotation direction of the spray gun 53. By driving the spray gun 53 to rotate through the first rotating component 51 and the connecting frame 54 to rotate through the second rotating component 52, and because the rotation direction of the connecting frame 54 is perpendicular to the rotation direction of the spray gun 53, the connecting frame 54 can drive the spray gun 53 to rotate in a direction perpendicular to its own rotation direction. This allows the spray gun 53 to spray the workpiece from top to bottom and left to right, simultaneously covering the top and sides of the workpiece, resulting in good spraying quality.

[0027] Please see Figure 2 Furthermore, the cylinder body of the blocking cylinder 55 is mounted on the connecting frame 54, and the piston rod of the blocking cylinder 55 is used to abut against the spray gun 53. The blocking cylinder 55 can rotate with the connecting frame 54. When it is necessary to stop the rotation of the spray gun 53, the first rotating member 51 is closed, and the piston rod of the blocking cylinder 55 extends and abuts against the spray gun 53 to stop the rotation of the spray gun 53.

[0028] Please see Figure 3The first rotating component 51 includes a rotary cylinder 511. The cylinder body of the rotary cylinder 511 is mounted on the connecting frame 54. The output shaft of the rotary cylinder 511 is connected to the spray gun 53, and the rotation direction of its output shaft is vertical. When the rotary cylinder 511 is started, its output shaft can drive the spray gun 53 to rotate in the vertical direction. The rotary cylinder 511 has a compact structure and can save installation space.

[0029] Please see Figure 4 The spray gun 53 is connected to a connecting plate 531, which has a connecting hole 532. One end of the output shaft of the rotary cylinder 511 is located inside the connecting hole 532, and the output shaft of the rotary cylinder 511 is sleeved with a cylinder flange 512. The bottom of the cylinder flange 512 is mounted on the connecting plate 531. The cylinder flange 512 helps to ensure a firm connection between the output shaft of the rotary cylinder 511 and the connecting plate 531, preventing the connecting plate 531 from causing the spray gun 53 to fall off during rotation.

[0030] In this embodiment, a cover plate 513 is provided at the end of the output shaft of the rotary cylinder 511. The cover plate 513 abuts against the cylinder flange 512, and the cover plate 513 is fixedly connected to the output shaft of the rotary cylinder 511 by bolts (not shown in the figure). The cover plate 513 can play the role of dust prevention and sealing.

[0031] Please see Figure 5 The second rotating component 52 includes a servo motor 521, which is mounted on the bracket 1. The rotating shaft of the servo motor 521 is connected to the connecting frame 54, and the rotation direction of its rotating shaft is horizontal. The rotation of the connecting frame 54 in the horizontal direction is achieved by the rotation of the rotating shaft of the servo motor 521. The connecting frame 54 drives the spray gun 53 to rotate in the horizontal direction, so that the spray gun 53 can rotate in both the horizontal and vertical directions to fully spray the workpiece.

[0032] The bracket 1 is provided with a connecting groove 11, and a bearing 111 is provided in the connecting groove 11. The rotating shaft of the servo motor 521 passes through the bearing 111. The bearing 111 can support the rotating shaft of the servo motor 521 to rotate relative to the bracket 1, reduce the coefficient of friction during its movement, and ensure its rotational accuracy.

[0033] Furthermore, a first through hole 112 is provided at the bottom of the connecting groove 11, and a second through hole 541 is provided on the connecting bracket 54. A servo flange 113 is provided between the rotating shaft of the servo motor 521 and the bearing 111. The servo flange 113 passes through the first through hole 112 and the second through hole 541. The servo flange 113 is sleeved on the outside of the rotating shaft of the servo motor 521, and the bottom of the servo flange 113 abuts against the bearing 111. An end cap 14 is provided at the end of the servo flange 113 away from its bottom. The end cap 14 abuts against the connecting bracket 54, and the end cap 14 is fixedly connected to the rotating shaft of the servo motor 521. The servo flange 113 is connected between the shaft of the servo motor 521 and the connecting frame 54, so that the shaft of the servo motor 521 and the connecting frame 54 rotate synchronously. The end cover 14 further ensures the connection between the shaft of the servo motor 521 and the connecting frame 54, and also plays a role in sealing and preventing moisture, preventing dust and air from entering the interior of the servo flange 113 and affecting the rotation of the shaft of the servo motor 521.

[0034] The end cap 14 is connected to the shaft of the servo motor 521 by bolts (not shown in the figure), and the connection between the two is firm.

[0035] In this embodiment, three spraying components 5 are provided, arranged in a straight line. The three spraying components 5 can spray three workpieces simultaneously, improving the spraying efficiency of the workpieces.

[0036] A preferred embodiment of this utility model also provides a coating machine, including the spraying mechanism described in the above embodiment. The spray gun 53 of the coating machine can spray the workpiece from top to bottom and left to right, and can simultaneously cover the top and sides of the workpiece, resulting in good coating quality.

[0037] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A spraying mechanism, characterized in that: The device includes a bracket and several spraying components, all of which are mounted on the bracket. Each spraying component includes a first rotating member, a second rotating member, a spray gun, and a connecting frame. The spray gun is mounted on the output end of the first rotating member, which drives the spray gun to rotate. The first rotating member is mounted on the connecting frame, which is mounted on the output end of the second rotating member, which drives the connecting frame to rotate. The rotation direction of the connecting frame is perpendicular to the rotation direction of the spray gun.

2. The spraying mechanism according to claim 1, characterized in that: The spraying assembly also includes a blocking cylinder, the cylinder body of which is mounted on the connecting frame, and the piston rod of which is used to abut against the spray gun.

3. The spraying mechanism according to claim 1, characterized in that: The first rotating component includes a rotary cylinder, the cylinder body of which is mounted on the connecting frame, the output shaft of which is connected to the spray gun, and the rotation direction of the output shaft is vertical.

4. The spraying mechanism according to claim 3, characterized in that: The spray gun is connected to a connecting plate, which has a connecting hole. One end of the output shaft of the rotary cylinder is located in the connecting hole, and the output shaft of the rotary cylinder is sleeved with a cylinder flange. The bottom of the cylinder flange is mounted on the connecting plate.

5. The spraying mechanism according to claim 1, characterized in that: The second rotating component includes a servo motor, which is mounted on the bracket. The rotating shaft of the servo motor is connected to the connecting frame, and the rotation direction of its rotating shaft is horizontal.

6. The spraying mechanism according to claim 5, characterized in that: The bracket is provided with a connecting groove, and a bearing is provided in the connecting groove. The shaft of the servo motor passes through the bearing.

7. The spraying mechanism according to claim 6, characterized in that: The bottom of the connecting groove is provided with a first through hole, and the connecting bracket is provided with a second through hole. A servo flange is provided between the rotating shaft of the servo motor and the bearing. The servo flange passes through the first through hole and the second through hole. The servo flange is sleeved on the outside of the rotating shaft of the servo motor, and the bottom of the servo flange abuts against the bearing. An end cap is provided at the end of the servo flange away from its bottom. The end cap abuts against the connecting bracket, and the end cap is fixedly connected to the rotating shaft of the servo motor.

8. The spraying mechanism according to claim 1, characterized in that: The spraying assembly is provided in three parts, and the three spraying assemblies are arranged in a straight line.

9. The spraying mechanism according to claim 1, characterized in that: It also includes a lifting component, a first translation component, and a second translation component. The bracket is installed at the output end of the lifting component, and the lifting component is used to drive the bracket to move up and down. The lifting component is installed at the output end of the first translation component, and the first translation component is used to drive the lifting component to move in the horizontal direction. The first translation component is installed at the output end of the second translation component, and the second translation component is used to drive the first translation component to move in the horizontal direction. The direction of movement of the lifting component is perpendicular to the direction of movement of the first translation component.

10. A coating machine, characterized in that: Includes the spraying mechanism as described in any one of claims 1-9.