Detection and classification device for electronic components

Abstract

The utility model discloses a detecting and classifying device for electronic components, which comprises supporting legs, a conveying and classifying mechanism is mounted on the supporting legs, a support is mounted on the conveying and classifying mechanism, a detecting mechanism is mounted on the support, and the device can adapt to components of various shapes and sizes due to the distance adjusting function of detecting guns. Compared with the prior art, no extra adjustment or replacement of equipment is needed, so that the detection flexibility and efficiency are improved, due to the fact that multiple sets of components can be detected at the same time, the operation efficiency of a production line is improved, through accurate pushing of the push plate, different types of components can be sorted to a designated collection area on the conveying belt according to a preset standard, and the detection efficiency is improved. And an operator does not need to manually classify each component and only needs to monitor the equipment, so that the material management accuracy is improved, and the labor intensity of the operator is reduced.

Description

Technical Field

[0001] This utility model relates to the field of testing and classification equipment technology, specifically to a testing and classification device for electronic components. Background Technology

[0002] The main function of electronic component inspection and sorting equipment is to automatically identify, inspect, and classify various electronic components, thereby improving production efficiency and accuracy. By using advanced sensors and image processing technology, this equipment can quickly sort components of different models, specifications, and types, reducing human error, improving the accuracy of material management, ensuring the quality and reliability of circuit board assembly, and providing accurate material data support for subsequent production and maintenance.

[0003] The shortcomings of existing devices are that they may lack adaptability to certain types or sizes of electronic components, requiring manual adjustment or replacement of the detection parts, which increases operational complexity and time consumption. In the existing technology, operators may still need to perform some manual operations, especially in the sorting process, which may affect the speed and accuracy of sorting. Utility Model Content

[0004] The purpose of this invention is to provide a detection and classification device for electronic components to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a detection and sorting device for electronic components, comprising a support leg, a conveying and sorting mechanism mounted on the support leg, a bracket mounted on the conveying and sorting mechanism, and a detection mechanism mounted on the bracket.

[0006] As a preferred technical solution of this utility model, the conveying and sorting mechanism includes a side plate fixedly installed on the support leg. A rotating roller is installed between the two ends of the side plate through a rotating component. The rotating rollers are connected by a conveyor belt. Multiple sets of first cylinders are installed at equal intervals on one side of the side plate. The output end of the first cylinder is connected to a push plate through a piston rod. A bracket is fixedly connected to the other side of the side plate.

[0007] As a preferred embodiment of the present invention, the detection mechanism includes a rectangular frame fixedly mounted on a bracket, a motor fixedly mounted on the top of the rectangular frame, and a lead screw mounted on the output end of the motor extending through to the bottom of the rectangular frame.

[0008] As a preferred technical solution of this utility model, the lead screw is threadedly connected to the mounting plate, and the bottom of both ends of the mounting plate are fixedly installed with a second cylinder, and the output end of the second cylinder is connected to the slide groove through the piston rod.

[0009] As a preferred technical solution of this utility model, multiple sets of rollers are rolled in the chute, a detection gun is fixedly installed at the bottom of the rollers, a limiting rod is fixedly installed on the side of the detection gun, a groove plate is installed on the side of the mounting plate through a connector, a variable pitch groove is opened on the groove plate, and the limiting rod is slidably connected to the variable pitch groove.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] (1) High adaptability: Electronic components of different types and sizes can be inspected on the same equipment. The spacing adjustment function of the inspection gun enables the equipment to adapt to components of various shapes and sizes without the need for additional adjustments or equipment replacement, thereby improving the flexibility and efficiency of inspection.

[0012] (2) High-efficiency parallel testing: Since multiple groups of components can be tested at the same time, this design greatly improves the testing efficiency. Compared with the traditional method of testing one by one, it improves the overall operating efficiency of the production line and reduces the standby time of the equipment.

[0013] (3) Efficient sorting: Through the precise pushing of the pusher plate, different types of components can be sorted into designated collection areas on the conveyor belt according to preset standards. This rapid sorting capability ensures a smooth production process and reduces potential production problems caused by mixed components.

[0014] (4) Simplified operation: Operators no longer need to manually classify each component; they only need to monitor the equipment. This automated classification mechanism reduces human error, improves the accuracy of material management, and reduces the workload of operators. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of an electronic component detection and classification device according to an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a detection mechanism for an electronic component detection and classification device according to an embodiment of the present utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a slide groove for an electronic component detection and classification device according to an embodiment of the present invention.

[0019] Figure label:

[0020] 1. Support leg; 2. Conveying and sorting mechanism; 3. Bracket; 4. Detection mechanism; 5. Side plate; 6. Rotating roller; 7. Conveyor belt; 8. First cylinder; 9. Push plate; 10. Rectangular frame; 11. Motor; 12. Lead screw; 13. Mounting plate; 14. Second cylinder; 15. Slide groove; 16. Roller; 17. Detection gun; 18. Limiting rod; 19. Slot plate; 20. Variable pitch slot. Detailed Implementation

[0021] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0022] Please see Figure 1-3 According to an embodiment of the present invention, an electronic component detection and classification device includes a support leg 1, a conveying and classification mechanism 2 mounted on the support leg 1, a bracket 3 mounted on the conveying and classification mechanism 2, and a detection mechanism 4 mounted on the bracket 3.

[0023] Among them, multiple sets of support legs 1 are used to support the entire device, which is detected by the detection mechanism 4, and then transported and accurately classified by the conveying and sorting mechanism 2.

[0024] In this embodiment, the conveying and sorting mechanism 2 includes a side plate 5 fixedly installed on the support leg 1. A rotating roller 6 is installed between the two ends of the side plate 5 through a rotating component. The rotating rollers 6 are connected to each other through a conveyor belt 7. Multiple sets of first cylinders 8 are installed at equal intervals on one side plate 5. The output end of the first cylinder 8 is connected to a push plate 9 through a piston rod. The other side plate 5 is fixedly connected to a bracket 3.

[0025] Among them, the self-rotating drum 6 can rotate to drive the conveyor belt 7 to rotate, thereby transporting components. Multiple sets of first cylinders 8 can drive the push plate 9 to move on the conveyor belt 7 through the piston rod, thereby accurately pushing different components out of the conveyor belt 7. Then the components will fall into different areas, realizing automatic classification.

[0026] In this embodiment, the detection mechanism 4 includes a rectangular frame 10 fixedly installed on the bracket 3. A motor 11 is fixedly installed on the top of the rectangular frame 10, and a lead screw 12 is installed at the output end of the motor 11 and extends through to the bottom of the rectangular frame 10.

[0027] Among them, motor 11 drives lead screw 12 to rotate.

[0028] In this embodiment, a mounting plate 13 is threaded onto the lead screw 12, and a second cylinder 14 is fixedly mounted at the bottom of both ends of the mounting plate 13. The output end of the second cylinder 14 is connected to the slide groove 15 through a piston rod.

[0029] The rotation of the lead screw 12 can drive the mounting plate 13 to move up and down, which in turn can drive the second cylinder 14 to move. The second cylinder 14 drives the slide groove 15 to move up and down through the piston rod.

[0030] In this embodiment, multiple sets of rollers 16 are rolled in the chute 15. A detection gun 17 is fixedly installed at the bottom of the rollers 16. A limiting rod 18 is fixedly installed on the side of the detection gun 17. A groove plate 19 is installed on the side of the mounting plate 13 through a connector. A variable pitch groove 20 is opened on the groove plate 19. The limiting rod 18 is slidably connected to the variable pitch groove 20.

[0031] When the slide 15 moves, it will drive the roller 16 to move up and down together, and the detection gun 17 will also move. When the detection gun 17 moves, it will drive the limit rod 18 to move. Since the variable pitch groove 20 limits the limit rod 18, the limit rod 18 carries the detection gun 17 to move along the direction of the variable pitch groove 20, thereby adjusting the spacing of the detection gun 17.

[0032] In practical applications, the device is first placed on a flat surface. Workers or robotic arms place the components to be inspected and classified onto the middle of conveyor belt 7. The rotating roller 6 rotates, driving the conveyor belt 7 to rotate and transport the components. Since each batch of components has a different size, the spacing of the inspection guns 17 needs to be adjusted. Then, the second cylinder 14 is activated, driving the slide 15 up and down via the piston rod. As the slide 15 moves, it drives the roller 16 up and down, causing the inspection guns 17 to move as well. The movement of the inspection guns 17 then drives the limit rod 18 to move. Because the variable-pitch groove 20 limits the movement of the limit rod... The limit rod 18 is positioned so that the detection gun 17 moves along the direction of the variable pitch groove 20, thereby adjusting the spacing of the detection gun 17. After the spacing is adjusted, the motor 11 is started to drive the lead screw 12 to rotate. The rotation of the lead screw 12 can drive the mounting plate 13 to move down, thereby driving the detection gun 17 to move down to a height close to the component. After the detection gun 17 detects the component, the first cylinder 8 is started to drive the push plate 9 to move on the conveyor belt 7 through the piston rod, thereby accurately pushing the detected component out of the conveyor belt 7. Then the component will fall into different areas, realizing automatic classification.

[0033] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A detection and classification device for electronic components, characterized in that, Includes a support leg (1), on which a conveying and sorting mechanism (2) is installed, on which a bracket (3) is installed, and on which a detection mechanism (4) is installed; The conveying and sorting mechanism (2) includes a side plate (5) fixedly installed on the support leg (1). A rotating roller (6) is installed between the two ends of the side plate (5) through a rotating component. The rotating rollers (6) are connected to each other by a conveyor belt (7). Multiple sets of first cylinders (8) are installed at equal intervals on one side of the side plate (5). The output end of the first cylinder (8) is connected to a push plate (9) through a piston rod. The other side of the side plate (5) is fixedly connected to a bracket (3). The detection mechanism (4) includes a rectangular frame (10) fixedly installed on the bracket (3), a motor (11) is fixedly installed on the top of the rectangular frame (10), and a lead screw (12) is installed at the output end of the motor (11) and extends through to the bottom of the rectangular frame (10); The screw (12) is threadedly connected to the mounting plate (13), and the bottom of both ends of the mounting plate (13) are fixedly installed with the second cylinder (14). The output end of the second cylinder (14) is connected to the slide groove (15) through the piston rod.

2. The detection and classification device for electronic components according to claim 1, characterized in that, Multiple sets of rollers (16) are rolled in the chute (15). A detection gun (17) is fixedly installed at the bottom of the roller (16). A limiting rod (18) is fixedly installed on the side of the detection gun (17). A groove plate (19) is installed on the side of the mounting plate (13) through a connector. A variable pitch groove (20) is opened on the groove plate (19). The limiting rod (18) is slidably connected to the variable pitch groove (20).

Images