Cleaning machine special for reactor parts

Abstract

The utility model relates to a cleaning machine special for reactor components, and belongs to the technical field of reactor component cleaning, the cleaning machine comprises a rack, the rack is provided with a feeding area, a cleaning area and a liquid storage tank, the cleaning area is provided with a water retaining cover, and the side, close to the feeding area, of the water retaining cover is provided with a water retaining door mechanism; the rack is further provided with a feeding and discharging mechanism connected with the feeding area and the cleaning area. By arranging the feeding and discharging mechanism, feeding and discharging of the reactor component are facilitated, by arranging the positioning rotating mechanism, the movable spraying mechanism and the U-shaped outer wall spraying pipe, the positioning rotating mechanism can drive the reactor component to rotate, and the movable spraying mechanism flushes the interior of the rotating reactor component; the U-shaped outer wall spraying pipe is used for washing the outer wall of the reactor component correspondingly, cleaning is comprehensive, the cleaning effect is good, efficiency is high, meanwhile, after cleaning is finished, the reactor component is air-dried through an air blower, and the clean reactor component can be obtained.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of reactor component cleaning, and particularly relates to a reactor component special cleaning machine. BACKGROUND

[0002] At present, as shown in a reactor component 10, cleaning is needed in the production and processing process, and manual flushing is generally used in the prior art, the reactor component is placed on a rotatable table body, and then flushing is performed, but manual flushing has poor cleaning effect, low efficiency and high labor intensity. Figure 1

[0003] Therefore, it is urgent to develop an automatic cleaning equipment with good cleaning effect. CONTENT OF THE UTILITY MODEL

[0004] The present application aims to provide a reactor component special cleaning machine to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the present application provides a reactor component special cleaning machine adopting the following technical scheme:

[0006] A reactor component special cleaning machine, comprising a rack, an upper feeding area, a cleaning area and a liquid storage tank are arranged on the rack, a water baffle cover is arranged on the cleaning area, a water baffle door mechanism is arranged on one side of the water baffle cover close to the upper feeding area, an in-out feeding mechanism connecting the upper feeding area and the cleaning area is further arranged on the rack, the in-out feeding mechanism comprises a sliding rail, a trolley, a chain and a motor one, the sliding rail is fixed on the rack and arranged along the length direction of the rack, the trolley is slidingly connected to the sliding rail, a driving shaft and a driven shaft are respectively installed at both ends of the rack, the chain is installed on the driving shaft and the driven shaft, the motor one drives the driving shaft to rotate, both ends of the chain are fixed to the bottom end of the trolley, a positioning and rotating mechanism for positioning and placing the reactor component is further arranged on the trolley, a movable spraying mechanism is arranged on the water baffle cover, the movable spraying mechanism comprises a support, a cylinder one, a guide rod, a lifting platform and a top spraying pipe, the support is fixed on the water baffle cover, two guide rods are vertically and symmetrically fixed in the support, the lifting platform is slidingly connected to the guide rods, the cylinder one is installed on the support, the cylinder one is used to drive the lifting platform to lift along the guide rods, the top spraying pipe is fixed to the side of the lifting platform, a plurality of nozzles are uniformly installed at the bottom end of the top spraying pipe, the top spraying pipe penetrates through the water baffle cover, a U-shaped outer wall spraying pipe is further arranged in the water baffle cover, the trolley can pass through the outer wall spraying pipe, a plurality of nozzles are uniformly installed on the inner side of the outer wall spraying pipe, a water pump is installed in the liquid storage tank, and the water pump is used to supply water to the top spraying pipe and the outer wall spraying pipe.

[0007] ​The top of the water baffle is also equipped with a blower and a dehumidification port, and the air outlet of the blower is connected to the inside of the water baffle.

[0008] The trolley has a square frame structure, and multiple positioning wheels are evenly arranged on the surface of the trolley. The multiple positioning wheels are evenly arranged to form a circle. The positioning and rotating mechanism includes a positioning seat, which is frustum-shaped. The top surface of the positioning seat has a groove for placing the reactor. Multiple vertical quick clamps for holding the reactor are arranged around the positioning seat. An external gear ring is fixed to the outer ring of the positioning seat. The external gear ring is fixed near the top of the positioning seat. The bottom outer ring of the positioning seat can be matched and arranged between the multiple positioning wheels.

[0009] The water baffle is also provided with a drive assembly for rotating the positioning seat. The drive assembly includes a second motor, a transmission shaft and a sprocket. The second motor is fixed to the top of the water baffle. The transmission shaft is located inside the water baffle and is fixed to the output shaft of the second motor. The sprocket is fixed on the transmission shaft and meshes with the external gear ring.

[0010] Preferably, in order to ensure that the positioning seat can rotate smoothly on the surface of the trolley, a plurality of support wheels are evenly arranged on the surface of the trolley, and the bottom surface of the positioning seat is horizontally arranged on the top of the support wheels.

[0011] The water-blocking gate mechanism includes gate components symmetrically arranged on both sides of the water-blocking cover. Each gate component includes a gate panel, a rotating shaft, a lower bearing seat, an upper bearing seat, a second cylinder, a linear guide rail, a rack, and a gear. The lower and upper bearing seats are fixed to the water-blocking cover. The rotating shaft is vertically installed inside the lower and upper bearing seats. The gate panel is located between the lower and upper bearing seats and fixed to the rotating shaft. The gear is fixed to the top of the rotating shaft. The linear guide rail is fixed to the water-blocking cover. The rack is slidably connected to the linear guide rail. The second cylinder is fixed to the linear guide rail and is used to drive the rack to move. The rack meshes with the gear.

[0012] Preferably, in order to enable supplemental flushing of reactor components from the bottom, a through hole is provided in the middle of the positioning seat, and a bottom spray pipe is installed in the through hole, which is connected to the water pump.

[0013] The bottom of the feeding and discharging mechanism is provided with a water receiving plate at an incline, and the water receiving plate is connected to the liquid storage tank.

[0014] A filter screen is installed in the liquid storage tank at the position corresponding to the water receiving plate.

[0015] In summary, this application includes at least one of the following beneficial technical effects: the reactor component cleaning machine is equipped with a feeding and discharging mechanism to facilitate the loading and unloading of reactor components. It is equipped with a positioning and rotating mechanism, a moving spraying mechanism, and a U-shaped outer wall spray pipe. The positioning and rotating mechanism can drive the reactor component to rotate, the moving spraying mechanism washes the inside of the rotating reactor component, and the U-shaped outer wall spray pipe washes the outer wall of the reactor component. The cleaning is more comprehensive, the cleaning effect is good, and the efficiency is high. At the same time, after the cleaning is completed, the reactor component is dried by a blower to obtain a clean reactor component. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure used in the prior art to represent reactor components.

[0017] Figure 2 This is a schematic diagram of the overall front cross-sectional structure of an embodiment of this application.

[0018] Figure 3 This is a side view structural diagram of an embodiment of this application.

[0019] Figure 4 yes Figure 2 Enlarged view of section A.

[0020] Figure 5 This is a structural schematic diagram of the side view of the water-blocking gate mechanism in the embodiments of this application.

[0021] Figure 6 This is a top-view structural diagram illustrating the vehicle in the embodiments of this application.

[0022] Explanation of reference numerals in the attached drawings: 1. Frame; 11. Feeding area; 12. Liquid storage tank; 121. Water pump; 13. Water baffle; 2. Door assembly; 21. Door panel; 22. Rotating shaft; 23. Cylinder II; 24. Linear guide rail; 25. Rack; 26. Gear; 31. Slide rail; 32. Trolley; 321. Positioning wheel; 322. Support wheel; 33. Chain; 34. Motor I; 35. Positioning seat; 36. Vertical quick clamp; 37. External gear ring; 38. Bottom spray pipe; 4. Moving spray mechanism; 41. Bracket; 42. Cylinder I; 43. Guide rod; 44. Lifting platform; 45. Top spray pipe; 5. External wall spray pipe; 6. Blower; 7. Exhaust port; 8. Drive assembly; 81. Motor II; 82. Transmission shaft; 83. Sprocket; 9. Water receiving plate. Detailed Implementation

[0023] The following is in conjunction with the appendix Figures 1-6 This application will be described in further detail.

[0024] This application discloses a dedicated cleaning machine for reactor components, as described in the embodiments below.Figures 1-6 The system includes a frame 1, on which a feeding area 11, a cleaning area, and a storage tank 12 are provided. A water baffle 13 is provided in the cleaning area, and a water gate mechanism is provided on the side of the water baffle 13 closest to the feeding area 11. The frame 1 also includes an infeed / outfeed mechanism connecting the feeding area 11 and the cleaning area. The infeed / outfeed mechanism includes a slide rail 31, a trolley 32, a chain 33, and a motor 34. The slide rail 31 is fixed to the frame 1 and is arranged along the length of the frame 1. The trolley 32 is slidably connected to the slide rail 31. A drive shaft and a driven shaft are respectively installed at both ends of the frame 1. The chain 33 is installed on the drive shaft and the driven shaft. The motor 34 drives the drive shaft to rotate. Both ends of the chain 33 are respectively fixed to the bottom of the trolley 32. The trolley 32 also includes a positioning and rotating mechanism for positioning and placing reactor components. A movable spray mechanism 4 is provided on the water baffle 13. The dynamic spraying mechanism 4 includes a bracket 41, a cylinder 42, a guide rod 43, a lifting platform 44, and a top spray pipe 45. The bracket 41 is fixed on the water baffle 13. Two guide rods 43 are symmetrically and vertically fixed inside the bracket 41. The lifting platform 44 is slidably connected to the guide rods 43. The cylinder 42 is installed on the bracket 41 and is used to drive the lifting platform 44 to rise and fall along the guide rods 43. The top spray pipe 45 is fixed on the side of the lifting platform 44. Multiple nozzles are evenly installed at the bottom of the top spray pipe 45. The top spray pipe 45 passes through the water baffle 13. A U-shaped outer wall spray pipe 5 is also installed inside the water baffle 13. The trolley 32 can pass through the outer wall spray pipe 5. Several nozzles are evenly installed on the inner side of the outer wall spray pipe 5. A water pump 121 is installed in the liquid storage tank 12. The water pump 121 is used to supply water to the top spray pipe 45 and the outer wall spray pipe 5.

[0025] The top of the water baffle 13 is also equipped with a blower 6 and a dehumidification port 7, and the air outlet of the blower 6 is connected to the inside of the water baffle 13.

[0026] Reference Figure 4 and Figure 6 The trolley 32 has a square frame structure, and multiple positioning wheels 321 are evenly arranged on the surface of the trolley 32. The multiple positioning wheels 321 are evenly arranged and form a circle. The positioning and rotating mechanism includes a positioning seat 35, which is frustum-shaped. The top surface of the positioning seat 35 has a groove for placing the reactor. Multiple vertical quick clamps 36 for holding the reactor are arranged around the positioning seat 35. An external gear ring 37 is fixed on the outer ring of the positioning seat 35. The external gear ring 37 is fixed near the top of the positioning seat 35. The bottom outer ring of the positioning seat 35 can be matched and set between the multiple positioning wheels 321. Multiple support wheels 322 are also evenly arranged on the surface of the trolley 32. The bottom surface of the positioning seat 35 is horizontally set on the top of the support wheels 322. A through hole is opened in the middle of the positioning seat 35. A bottom spray pipe 38 is installed in the through hole and is connected to the water pump 121.

[0027] The water baffle 13 is also provided with a drive assembly 8 for rotating the positioning seat 35. The drive assembly 8 includes a second motor 81, a transmission shaft 82 and a sprocket 83. The second motor 81 is fixed on the top of the water baffle 13. The transmission shaft 82 is located inside the water baffle 13 and is fixed to the output shaft of the second motor 81. The sprocket 83 is fixed on the transmission shaft 82 and meshes with the external gear ring 37.

[0028] During operation, motor 81 drives sprocket 83 to rotate via transmission shaft 82. Sprocket 83 drives external gear ring 37 to rotate, thereby driving the positioning seat 35 to rotate as a whole. When the positioning seat 35 rotates, it can be limited by several surrounding positioning wheels 321, and the rotation is smooth and reliable. The drive assembly 8 is set on the top of the water baffle 13 and drives the positioning seat 35 to rotate from the side.

[0029] Reference Figure 5 The water-blocking gate mechanism includes gate components 2 symmetrically arranged on both sides of the water-blocking cover 13. The gate components 2 include a gate panel 21, a rotating shaft 22, a lower bearing seat, an upper bearing seat, a cylinder 23, a linear guide rail 24, a rack 25, and a gear 26. The lower bearing seat and the upper bearing seat are fixed on the water-blocking cover 13. The rotating shaft 22 is vertically installed inside the lower bearing seat and the upper bearing seat. The gate panel 21 is located between the lower bearing seat and the upper bearing seat and is fixed on the rotating shaft 22. The gear 26 is fixed at the top of the rotating shaft 22. The linear guide rail 24 is fixed on the water-blocking cover 13. The rack 25 is slidably connected to the linear guide rail 24. The cylinder 23 is fixed on the linear guide rail 24 and is used to drive the rack 25 to move. The rack 25 meshes with the gear 26.

[0030] When the door opens and closes, the cylinder 23 drives the rack 25 to move back and forth. The rack 25 drives the gear 26 to rotate, the gear 26 drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the door panel 21 to rotate. Thus, the door can be opened and closed in a double-door manner, which is convenient. The meshing drive of the rack 25 and gear 26 ensures smooth operation and reliable transmission. The cylinder 23, linear guide 24, rack 25 and gear 26 in the water-blocking door are set on the upper side of the water-blocking cover 13, which is easy to maintain, does not come into contact with water, and is not easy to rust or corrode. At the same time, being set on the upper side of the water-blocking cover 13 does not occupy the internal space of the frame 1.

[0031] Reference Figure 2 In order to enable water to be recycled, a water receiving plate 9 is inclinedly installed at the bottom of the feeding and discharging mechanism. The water receiving plate 9 is connected to the liquid storage tank 12, and a filter screen is installed in the liquid storage tank 12 at the position corresponding to the water receiving plate 9.

[0032] The implementation principle of a reactor component cleaning machine according to an embodiment of this application is as follows:

[0033] During operation, workers load the reactor components in the loading area 11, placing them on the positioning seat 35 on top of the trolley 32. The reactor components are then clamped by the vertical quick clamp 36. Subsequently, motor 1 34 pulls the trolley 32 back into the cleaning area via chain 33. The outer gear ring 37 on the positioning seat 35 abuts against the sprocket 83. Motor 2 81 drives the positioning seat 35 to rotate on the trolley 32 via the sprocket 83 and the outer gear ring 37, thereby rotating the workpiece. At this time, the U-shaped outer wall spray pipe 5 can evenly rinse the outer wall of the reactor components. The cylinder 1 42 in the moving spray mechanism 4 drives the lifting platform 44 to move up and down, thereby moving the top spray pipe 45 up and down inside the reactor components. The nozzle at the bottom of the top spray pipe 45 evenly rinses the inner wall of the reactor components, resulting in a good cleaning effect.

[0034] After cleaning, blower 6 blows air into the water baffle 13 to dry the reactor components. After drying, the components can be unloaded.

[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A reactor component cleaning machine, comprising a frame (1), wherein the frame (1) is provided with a feeding area (11), a cleaning area and a liquid storage tank (12), the cleaning area is provided with a water baffle (13), and the water baffle (13) is provided with a water gate mechanism on the side of the feeding area (11) near the feeding area. The frame (1) is also provided with an infeed / outfeed mechanism connecting the feeding area (11) and the cleaning area. The infeed / outfeed mechanism includes a slide rail (31), a trolley (32), a chain (33) and a motor (34). 1) Fixed on the frame (1) and arranged along the length of the frame (1), the trolley (32) is slidably connected to the slide rail (31), the frame (1) is equipped with a drive shaft and a driven shaft at both ends respectively, the chain (33) is installed on the drive shaft and the driven shaft, the motor (34) drives the drive shaft to rotate, the two ends of the chain (33) are fixed to the bottom of the trolley (32) respectively, and the trolley (32) is also provided with a positioning and rotating mechanism for positioning and placing reactor components, characterized in that: A movable spraying mechanism (4) is provided on the water shield (13). The movable spraying mechanism (4) includes a bracket (41), a cylinder (42), guide rods (43), a lifting platform (44), and a top spray pipe (45). The bracket (41) is fixed on the water shield (13). Two guide rods (43) are symmetrically and vertically fixed inside the bracket (41). The lifting platform (44) is slidably connected to the guide rods (43). The cylinder (42) is installed on the bracket (41). The cylinder (42) is used to drive the lifting platform (44) to rise along the guide rods (43). The top spray pipe (45) is fixed to the side of the lifting platform (44). Multiple nozzles are evenly installed at the bottom of the top spray pipe (45). The top spray pipe (45) passes through the water baffle (13). A U-shaped outer wall spray pipe (5) is also installed inside the water baffle (13). The trolley (32) can pass through the outer wall spray pipe (5). Several nozzles are evenly installed on the inner side of the outer wall spray pipe (5). A water pump (121) is installed in the liquid storage tank (12). The water pump (121) is used to supply water to the top spray pipe (45) and the outer wall spray pipe (5). The top of the water shield (13) is also provided with a blower (6) and a vent (7), and the air outlet of the blower (6) is connected to the inside of the water shield (13).

2. The reactor component cleaning machine according to claim 1, characterized in that: The trolley (32) has a square frame structure, and multiple positioning wheels (321) are evenly arranged on the surface of the trolley (32). The multiple positioning wheels (321) are evenly arranged and form a circle. The positioning and rotating mechanism includes a positioning seat (35). The positioning seat (35) is frustum-shaped. The top surface of the positioning seat (35) is provided with a groove for placing the reactor. Multiple vertical quick clamps (36) for clamping the reactor are provided around the positioning seat (35). An external gear ring (37) is fixed on the outer ring of the positioning seat (35). The external gear ring (37) is fixed at the position of the positioning seat (35) near the top. The bottom outer ring of the positioning seat (35) can be matched and set between the multiple positioning wheels (321). The water baffle (13) is also provided with a drive assembly (8) for rotating the positioning seat (35). The drive assembly (8) includes a second motor (81), a transmission shaft (82) and a sprocket (83). The second motor (81) is fixed on the top of the water baffle (13). The transmission shaft (82) is located inside the water baffle (13) and is fixed to the output shaft of the second motor (81). The sprocket (83) is fixed on the transmission shaft (82) and meshes with the external gear ring (37).

3. The reactor component cleaning machine according to claim 2, characterized in that: The surface of the trolley (32) is also evenly provided with a plurality of support wheels (322), and the bottom surface of the positioning seat (35) is horizontally disposed on the top of the support wheels (322).

4. The reactor component cleaning machine according to claim 1, characterized in that: The water-blocking gate mechanism includes gate components (2) symmetrically arranged on both sides of the water-blocking cover (13). The gate components (2) include a gate panel (21), a rotating shaft (22), a lower bearing seat, an upper bearing seat, a cylinder (23), a linear guide rail (24), a rack (25), and a gear (26). The lower bearing seat and the upper bearing seat are fixed to the water-blocking cover (13). The rotating shaft (22) is vertically installed inside the lower bearing seat and the upper bearing seat. The gate panel (21) The gear (26) is fixed at the top of the rotating shaft (22) and is located between the lower bearing seat and the upper bearing seat. The linear guide (24) is fixed on the water baffle (13). The rack (25) is slidably connected to the linear guide (24). The cylinder (23) is fixed on the linear guide (24) and is used to drive the rack (25) to move. The rack (25) meshes with the gear (26).

5. The reactor component cleaning machine according to claim 2, characterized in that: The positioning seat (35) has a through hole in the middle, and a bottom spray pipe (38) is installed in the through hole. The bottom spray pipe (38) is connected to the water pump (121).

6. The reactor component cleaning machine according to claim 1, characterized in that: The bottom of the feeding and discharging mechanism is provided with a water receiving plate (9), which is connected to the liquid storage tank (12).

7. The reactor component cleaning machine according to claim 6, characterized in that: The liquid storage tank (12) is equipped with a filter screen at the position corresponding to the water receiving plate (9).

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