Ultrasonic oscillation cleaning device for optical lens

By designing an ultrasonic vibration cleaning device for optical lenses, the problem of inconvenient placement and drying of optical lenses in existing devices has been solved, realizing convenient cleaning and drying operations and improving operational efficiency.

CN223642403UActive Publication Date: 2025-12-09NANYANG DASHENG OPTICAL INSTR CO LTD
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Patent Information

Application Number
CN202423120528.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-09
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing cleaning equipment is inconvenient for placing, guiding, cleaning, and drying optical lenses according to usage needs, which affects the efficiency of operation and cleaning.

Method used

An ultrasonic vibration cleaning device for optical lenses was designed, including a cleaning tank, an outer frame, a vibration component, an ultrasonic generator, a transducer, a drying cylinder, and a heating component. By setting up a cleaning basket, a telescopic cylinder, and a blower, the device enables convenient placement, cleaning, and drying of optical lenses.

Benefits of technology

This improves the convenience and practicality of cleaning and drying optical lenses, and enhances the ease of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of processing and cleaning, in particular to an optical lens ultrasonic oscillation cleaning device which comprises a cleaning tank, an outer cabinet frame, an oscillation assembly, an ultrasonic generator and an energy converter. A heating assembly is assembled between the interior of the outer cover cylinder and the outer wall of the drying cylinder, an air blower is assembled on the rear side of the outer cover cylinder, a cleaning basket is arranged in the center above the drying cylinder, a hanging rod is hung at the top of the cleaning basket, a mounting bin is assembled at the upper end of the hanging rod through a bearing, and the upper end of the hanging rod is connected with a motor through a coupler. The motor is assembled at the top of the mounting bin, a hanging bracket is assembled at the top of the motor, and a telescopic cylinder is assembled at the top of the hanging bracket. According to the utility model, the optical lens can be conveniently placed, guided, cleaned and dried according to use requirements, so that the operation and the use are more convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to processing cleaning technical field, concretely is an optical lens ultrasonic concussion cleaning device. BACKGROUND

[0002] With the rapid progress of modern science and technology, optical lenses have been widely used in many fields, such as optical instrument field, photography and video equipment, glasses industry, and high-tech fields such as laser equipment, optical communication devices, aerospace optical systems, etc. Optical lenses also play an indispensable important role. The manufacturing process of optical lenses is complex and delicate. From the initial optical material blank processing to the final coating treatment, each link has strict requirements on the quality of the lens. Cleaning tools are needed during cleaning. Ultrasonic cleaning technology, as an efficient, environmentally friendly and non-destructive cleaning method, has been widely used in many industrial fields and has achieved remarkable results. Among them, ultrasonic concussion cleaning is a technology that uses cavitation effect generated by ultrasonic waves in liquid medium to achieve cleaning purpose. When the ultrasonic generator converts electrical energy into high-frequency alternating current signal and converts it into high-frequency mechanical vibration through transducer, these vibrations will be transmitted to the cleaning liquid;

[0003] For this purpose, Chinese patent number CN202021651424.1 discloses an ultrasonic cleaning device for optical lens production, which relates to the technical field of optical lens production and processing. The ultrasonic cleaning device for optical lens production includes a cleaning tank, a turnover concussion mechanism and a air drying and sterilization collection mechanism are arranged on the cleaning tank, the cleaning tank is a hollow structure with an open top, a protective cylinder is welded and installed at the open top of the cleaning tank, an ultrasonic generator is welded and installed on the outer surface of the bottom of the cleaning tank, and the output end of the ultrasonic generator extends into the interior of the cleaning tank;

[0004] However, the existing cleaning device is not convenient for placing and guiding cleaning and drying of optical lenses according to the needs of use, which affects the operation and cleaning efficiency.

[0005] Therefore, in order to solve the above problems, an optical lens ultrasonic concussion cleaning device is proposed. Utility model content

[0006] The utility model aims at providing an optical lens ultrasonic concussion cleaning device to solve the problem of the existing cleaning device being inconvenient for placing and guiding cleaning and drying of optical lenses according to the needs of use, which affects the operation and cleaning efficiency.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: an optical lens ultrasonic concussion cleaning device, including cleaning jar, outer cabinet frame, concussion component, ultrasonic generator, transducer, the cleaning jar is inserted and is equipped in the inside of outer cabinet frame, and the bottom of the cleaning jar is equipped with the concussion component, the ultrasonic generator and transducer are equipped in the bottom wall of outer cabinet frame, and the concussion component is electrically connected with the ultrasonic generator and transducer, the upper end of the cleaning jar is integrally provided with drying cylinder, the outside of drying cylinder is covered with cover cylinder, the inside of cover cylinder and the outer wall of drying cylinder are equipped with heating assembly, the rear side of cover cylinder is equipped with air blower, the upper central part of drying cylinder is provided with cleaning basket, the top of cleaning basket is hung with suspender, the upper end of suspender is equipped with mounting bin through bearing, the upper end of suspender is connected with motor through coupling, the motor is equipped at the top of mounting bin, the top of motor is equipped with hanger, the top of hanger is equipped with telescopic cylinder.

[0008] As a further further of the scheme, the rear side of the telescopic cylinder is supported by a side frame plate, the back of the side frame plate is supported and assembled by a stand, the stand is supported and assembled on the upper end of the rear side of the outer cabinet frame, and the bottom front side of the stand is supported by a reinforcing plate, and the reinforcing plate is fixed on the upper end of the outer cabinet frame.

[0009] As a further further of the scheme, the mounting bin is in the shape of a circular truncated cone with a wide upper end and a narrow lower end, and the upper and lower walls of the mounting bin and the upper part of the suspender are all supported by bearings, and the side edges of the hanger are in a hollow shape.

[0010] As a further further of the scheme, the bottom of the suspender is integrally provided with a lower plug, and the lower plug is hexagonal, the top of the cleaning basket is integrally provided with a hanging column corresponding to the lower plug, and the upper end of the hanging column is internally provided with a lower insertion groove corresponding to the lower plug, and a threaded pin is threadedly inserted into the lower plug.

[0011] As a further further of the scheme, the cleaning basket comprises an upper hemisphere basket and a lower hemisphere basket arranged symmetrically, the bottom side of the upper hemisphere basket and the top side of the lower hemisphere basket are integrally provided with basket edge rings, and two groups of basket edge rings are covered with assembly clamps, the inner wall of the assembly clamp is provided with an inner clamping groove corresponding to the basket edge ring, the assembly clamp is in a two-piece type, and assembly feet are integrally provided on the side wall of the assembly clamp, and the assembly feet are inserted and assembled by screws.

[0012] As a further further of the scheme, the inner wall of the drying cylinder is uniformly provided with air blowing ports, and the inner and outer ports of the air blowing ports are inclined downward, the lower part of the outer wall of the cover cylinder is assembled with a wiring assembly corresponding to the heating assembly, the air outlet end of the air blower is connected with the upper end of the cover cylinder through an air inlet pipe, and the upper end of the cover cylinder is provided with an air inlet groove corresponding to the air inlet pipe.

[0013] As a further further of the scheme, the outer cabinet frame bottom is supported by a supporting leg, the cleaning tank bottom is integrally provided with a drain groove, and the drain groove is internally threadedly blocked by a plug cap, the plug cap bottom is equipped with a drain valve, and the plug cap is internally provided with a through groove penetrating the cleaning tank.

[0014] Compared with the prior art, the optical lens can be placed, guided to be cleaned and dried according to the use requirement, and the operation and use are more convenient.

[0015] 1、The cleaning basket is arranged, the optical lens is conveniently placed in the cleaning basket, then the telescopic cylinder is cooperated to conveniently guide the downward insertion into the cleaning tank, the oscillation assembly, the ultrasonic generator and the transducer are cooperated to assist cleaning, the motor is used to rotate during cleaning, the cleaning operation is more convenient, the convenience and practicality of the optical lens ultrasonic oscillation cleaning device are improved through the design.

[0016] 2、The drying cylinder is arranged, the outer cover cylinder and the heating assembly are wrapped, the air blower is used to blow air to conveniently blow hot air in the drying cylinder, the telescopic cylinder is inserted into the cleaning tank for cleaning, then the telescopic cylinder is retracted and ascends to pass through the drying cylinder for drying, the motor is used to rotate to make the drying operation more uniform and convenient, the operation and use are more convenient, the convenience and practicality of the optical lens ultrasonic oscillation cleaning device are improved through the design. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is an overall structure front view three-dimensional schematic diagram of the utility model;

[0018] Figure 2 It is an overall structure rear view three-dimensional schematic diagram of the utility model;

[0019] Figure 3 It is an overall structure rear view three-dimensional schematic diagram of the utility model;

[0020] Figure 4 It is an overall structure rear view three-dimensional schematic diagram of the utility model;

[0021] Figure 5 It is an overall structure rear view three-dimensional schematic diagram of the utility model;

[0022] Figure 6 It is an overall structure rear view three-dimensional schematic diagram of the utility model; Figure 3

[0023] ​In the figure: 100, cleaning tank; 101, drain groove; 102, plug cap; 103, drain valve; 110, outer cabinet frame; 120, oscillation assembly; 121, ultrasonic generator; 122, transducer; 130, support leg; 200, cleaning basket; 201, upper half-basket; 202, lower half-basket; 203, basket edge ring; 204, assembly clamp; 205, inner clamping groove; 206, assembly foot; 210, hanger rod; 211, lower plug; 212, hanger column; 213, lower plug groove; 214, screw pin; 220, mounting bin; 230, motor; 231, coupling; 240, hanger; 250, telescopic cylinder; 251, side frame plate; 260, vertical frame; 261, reinforcing plate; 300, drying cylinder; 301, air blowing port; 310, outer cover cylinder; 311, air inlet groove; 320, heating assembly; 321, wiring assembly; 330, air blower; 331, air inlet pipe. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figures 1-6 The utility model provides an embodiment:

[0026] An optical lens ultrasonic oscillation cleaning device, including cleaning tank 100, outer cabinet frame 110, oscillation assembly 120, ultrasonic generator 121, transducer 122, cleaning tank 100 is inserted and assembled in the inside of outer cabinet frame 110, and oscillation assembly 120 is assembled at the bottom of cleaning tank 100, ultrasonic generator 121 and transducer 122 are assembled in the inner bottom wall of outer cabinet frame 110, and oscillation assembly 120 is electrically connected with ultrasonic generator 121 and transducer 122;The upper end of cleaning tank 100 is integrally fixed with drying cylinder 300, the outside of drying cylinder 300 is covered with outer cover cylinder 310, heating assembly 320 is assembled between the inside of outer cover cylinder 310 and the outer wall of drying cylinder 300, air blower 330 is assembled at the rear side of outer cover cylinder 310, cleaning basket 200 is arranged above drying cylinder 300, hanger rod 210 is hung at the top of cleaning basket 200, mounting bin 220 is assembled on the upper end of hanger rod 210 through bearing, motor 230 is connected with the upper end of hanger rod 210 through coupling 231, motor 230 is assembled at the top of mounting bin 220, hanger 240 is assembled at the top of motor 230, telescopic cylinder 250 is assembled at the top of hanger 240;

[0027] As described in more detail in this embodiment, the telescopic cylinder 250 is supported by a side frame plate 251 at the rear, and a vertical frame 260 is mounted on the back of the side frame plate 251. The vertical frame 260 is mounted on the upper rear side of the outer cabinet frame 110, and a reinforcing plate 261 is supported on the front bottom of the vertical frame 260. The reinforcing plate 261 is fixed to the upper side of the outer cabinet frame 110. In this way, it is convenient to support and assemble the telescopic cylinder 250 and the vertical frame 260 during use, and it is convenient to stabilize the telescopic lifting and lowering in the future.

[0028] As described in more detail in this embodiment, the installation chamber 220 is a frustum shape that is wider at the top and narrower at the bottom. The upper and lower walls of the installation chamber 220 and the upper part of the hanger 210 are supported by bearing assembly. The side of the hanger 240 is hollowed out, which facilitates the maintenance of the motor 230 during use, as well as the cleaning and drying of the lower part. The installation chamber 220 is designed to provide relative blocking below, and also facilitates the stable support of the hanger 210.

[0029] As described in more detail in this embodiment, the bottom of the boom 210 is integrally fixed with a lower plug 211, and the lower plug 211 is hexagonal. The top of the cleaning basket 200 is integrally fixed with a hanging column 212 corresponding to the lower plug 211. The upper end of the hanging column 212 is provided with a lower slot 213 corresponding to the lower plug 211. The outer wall of the lower slot 213 is threaded with a screw pin 214. The inner end of the screw pin 214 is inserted into the lower plug 211. In this way, it is convenient to assemble and hoist the boom 210 during use, and the boom 210 and the cleaning basket 200 are easy to connect and disassemble, making subsequent inspection and maintenance more convenient.

[0030] As described in more detail in this embodiment, the cleaning basket 200 includes an upper hemispherical basket 201 and a lower hemispherical basket 202 arranged symmetrically. The bottom side of the upper hemispherical basket 201 and the top side of the lower hemispherical basket 202 are both fixed with basket edge rings 203. The two sets of basket edge rings 203 are covered with mounting clamps 204. The inner wall of the mounting clamps 204 is provided with inner grooves 205 corresponding to the basket edge rings 203. The mounting clamps 204 are two halves, and the side wall of the mounting clamps 204 is integrally fixed with mounting feet 206. The mounting feet 206 are assembled by screws. In this way, it is convenient to disassemble and assemble the cleaning basket 200 during use, making it more convenient to place the lens and subsequent operations.

[0031] As described in more detail in this embodiment, the inner wall of the drying cylinder 300 is evenly provided with air inlets 301, and the inner and outer openings of the air inlets 301 are inclined downwards. The lower part of the outer wall of the outer cover cylinder 310 is equipped with a wiring component 321 corresponding to the heating component 320. The air outlet of the blower 330 is connected to the upper end of the outer cover cylinder 310 through the air inlet pipe 331. The upper end of the outer cover cylinder 310 is provided with an air inlet groove 311 corresponding to the air inlet pipe 331. In this way, it is convenient to combine and assemble the heating component 320 and the blower 330 during use, and it is convenient to subsequently blow the corresponding hot air, making the drying operation more convenient.

[0032] As described in more detail in this embodiment, the bottom of the outer cabinet frame 110 is supported by support legs 130, and the bottom of the cleaning tank 100 is integrally fixed with a drainage groove 101. The drainage groove 101 is threadedly sealed with a plug cap 102, and the bottom of the plug cap 102 is equipped with a drain valve 103. The plug cap 102 has a through groove that communicates with the cleaning tank 100. In this way, it is convenient to assist in the discharge of wastewater and subsequent cleaning during use.

[0033] Working principle: During assembly and use, the cleaning tank 100 is filled with the corresponding cleaning fluid. Then, the upper hemispherical basket 201 and the lower hemispherical basket 202 are disassembled with the cooperation of the basket edge ring 203 and the assembly clamp 204. After the optical lens is placed inside, it is assembled in the corresponding sleeve so that the cleaning basket 200 forms a corresponding whole. Then, with the cooperation of the telescopic cylinder 250, it extends and inserts into the cleaning tank 100 for cleaning. Ultrasonic vibration cleaning is performed with the cooperation of the vibration component 120, the ultrasonic generator 121 and the transducer 122. It should be noted that in this application, the specific connection structure of the vibration component 120, the ultrasonic generator 121 and the transducer 122 are all prior art and common knowledge to those skilled in the art. They can be implemented through various methods. No other special requirements are made in this application. It is only necessary to achieve the function in this application. Therefore, no specific limitation is made here.

[0034] During cleaning, the rotation of motor 230 drives the boom 210 and cleaning basket 200 to rotate, making the cleaning operation more convenient. Then, when the telescopic cylinder 250 retracts and drives the cleaning basket 200 to rise, hot air is generated inside the drying drum 300 through the opening of the air vent 301 and the heating component 320. Under the blowing of the blower 330, hot air is generated inside the drying drum 300. With the downward tilt of the air vent 301, the hot air blows downward, which does not easily cause upward splashing, making the drying operation more convenient. This facilitates the guidance of cleaning and drying, making it more convenient to use.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. An ultrasonic oscillation cleaning device for optical lenses, comprising a cleaning tank (100), an outer cabinet frame (110), an oscillation assembly (120), an ultrasonic generator (121), and a transducer (122), wherein the cleaning tank (100) is inserted and assembled inside the outer cabinet frame (110), and the oscillation assembly (120) is assembled at the bottom of the cleaning tank (100), and the ultrasonic generator (121) and the transducer (122) are assembled on the inner bottom wall of the outer cabinet frame (110), and the oscillation assembly (120) is electrically connected to the ultrasonic generator (121) and the transducer (122); Its features are: The upper end of the cleaning tank (100) is integrally fixed with a drying cylinder (300). The drying cylinder (300) is covered by an outer cover cylinder (310). A heating component (320) is installed between the inside of the outer cover cylinder (310) and the outer wall of the drying cylinder (300). A blower (330) is installed on the rear side of the outer cover cylinder (310). A cleaning basket (200) is set in the center above the drying cylinder (300). A hanging rod (210) is suspended from the top of the cleaning basket (200). An installation chamber (220) is installed at the upper end of the hanging rod (210) through a bearing. A motor (230) is connected to the upper end of the hanging rod (210) through a coupling (231). The motor (230) is installed on the top of the installation chamber (220). A hanger (240) is installed on the top of the motor (230). A telescopic cylinder (250) is installed on the top of the hanger (240).

2. The ultrasonic vibration cleaning device for optical lenses according to claim 1, characterized in that: The telescopic cylinder (250) is supported by a side frame plate (251) on its rear side. The side frame plate (251) is supported by a vertical frame (260) on its back. The vertical frame (260) is supported on the upper rear side of the outer cabinet frame (110). The bottom front side of the vertical frame (260) is supported by a reinforcing plate (261). The reinforcing plate (261) is fixed to the upper side of the outer cabinet frame (110).

3. The ultrasonic vibration cleaning device for optical lenses according to claim 1, characterized in that: The installation chamber (220) is shaped like a frustum with a wider top and a narrower bottom. The upper and lower walls of the installation chamber (220) and the upper part of the hanger (210) are all supported by bearing assembly. The side of the hanger (240) is hollow.

4. The ultrasonic vibration cleaning device for optical lenses according to claim 1, characterized in that: The bottom of the boom (210) is integrally fixed with a lower plug (211), and the lower plug (211) is hexagonal. The top of the cleaning basket (200) is integrally fixed with a hanging column (212) corresponding to the lower plug (211), and the upper end of the hanging column (212) is provided with a lower slot (213) corresponding to the lower plug (211), and a screw pin (214) is threaded into the outer wall of the lower slot (213), and the inner end of the screw pin (214) is inserted into the lower plug (211).

5. The ultrasonic vibration cleaning device for optical lenses according to claim 1, characterized in that: The cleaning basket (200) includes an upper hemispherical basket (201) and a lower hemispherical basket (202) arranged symmetrically. The bottom side of the upper hemispherical basket (201) and the top side of the lower hemispherical basket (202) are both fixed with basket edge rings (203). The two sets of basket edge rings (203) are covered with mounting clamps (204). The inner wall of the mounting clamps (204) is provided with inner grooves (205) corresponding to the basket edge rings (203). The mounting clamps (204) are two halves, and the side wall of the mounting clamps (204) is integrally fixed with mounting feet (206), and the mounting feet (206) are assembled by screws.

6. The ultrasonic vibration cleaning device for optical lenses according to claim 1, characterized in that: The drying cylinder (300) has air inlets (301) evenly distributed on its inner wall, and the inner and outer openings of the air inlets (301) are inclined downwards. The lower part of the outer wall of the outer cover cylinder (310) is equipped with a wiring assembly (321) corresponding to the heating component (320). The air outlet of the blower (330) is connected to the upper end of the outer cover cylinder (310) through the air inlet pipe (331), and the upper end of the outer cover cylinder (310) is provided with an air inlet groove (311) corresponding to the air inlet pipe (331).

7. The ultrasonic vibration cleaning device for optical lenses according to claim 1, characterized in that: The bottom of the outer cabinet frame (110) is supported by a support leg (130). The bottom of the cleaning tank (100) is integrally fixed with a drainage groove (101), and the drainage groove (101) is threaded with a plug cap (102). The bottom of the plug cap (102) is equipped with a drain valve (103), and the plug cap (102) has a through groove that communicates with the cleaning tank (100).

Citation Information

Patent Citations

  • Ultrasonic cleaning device for optical lens production

    CN213079358U