Elastic sheet stamping die with foreign matter stopping structure

Abstract

The utility model relates to the technical field of shrapnel processing, and discloses a shrapnel stamping die with a foreign matter stopping structure, which comprises a protective frame, an electric cylinder is fixedly mounted at the top of the protective frame, the telescopic end of the electric cylinder penetrates through the protective frame and is fixedly connected with a pressing plate, and the bottom of the pressing plate is fixedly connected with an upper die. By arranging the protective frame, the electric air cylinder, the pressing plate, the upper die and the lower die, an elastic piece can be subjected to punch forming, by arranging a positioning box, a movable plate, a pressure sensor, a spring, a trigger plate, a connecting rod, a lifting plate, a PLC and a relay, the elastic piece can be subjected to punch forming, and the elastic piece can be subjected to punch forming through the positioning box, the movable plate, the pressure sensor, the spring, the trigger plate, the connecting rod, the lifting plate, the PLC and the relay. According to the foreign matter stopping device, when a foreign matter is sensed, stopping can be conducted in time, the pressing plate can be guided and limited by arranging the limiting assembly, and by arranging the structure, the foreign matter stopping function can be achieved, so that the use requirements of customers can be met, and potential safety hazards are avoided.

Description

Technical Field

[0001] This utility model relates to the field of spring processing technology, and in particular to a spring stamping die with a foreign object stopping structure. Background Technology

[0002] Springs are instruments used in shock absorption and damping devices and relay delay devices in machinery and vehicles. During the processing of springs, stamping dies are required to stamp the blanks into shape.

[0003] Traditional stamping devices often lack foreign object stop functions, which can lead to accidental activation of the control switch when loading and unloading spring blanks. This can cause stamping injuries to workers' arms, posing a safety hazard and failing to meet customer needs.

[0004] Therefore, those skilled in the art have provided a spring stamping die with a foreign object stopping structure to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the issue of lacking a foreign object stop function, this utility model provides a spring stamping die with a foreign object stop structure.

[0006] This utility model provides a spring stamping die with a foreign object stopping structure, adopting the following technical solution:

[0007] A spring stamping die with a foreign object stopping structure includes a protective frame. An electric cylinder is fixedly installed on the top of the protective frame. The telescopic end of the electric cylinder passes through the protective frame and is fixedly connected to a pressure plate. An upper die is fixedly connected to the bottom of the pressure plate. A lower die for use with the upper die is fixedly installed at the bottom of the inner cavity of the protective frame. A positioning box is fixedly connected to the bottom of the pressure plate and outside the protective frame. A movable plate is slidably connected to the inner cavity of the positioning box. A pressure sensor is fixedly installed at the bottom of the movable plate. Springs are fixedly connected to the front and rear positions of the top of the movable plate. The top of the springs is fixedly connected to the connection point of the positioning box. A trigger plate is slidably connected to the inner cavity of the positioning box and below the movable plate. Connecting rods are fixedly connected to the front and rear positions of the bottom of the trigger plate. One end of each of the two connecting rods passes through the positioning box and is fixedly connected to a lifting plate. A PLC controller and a relay are installed sequentially from left to right on the top of the pressure plate. A limit component is provided on the right side of the top of the pressure plate.

[0008] By adopting the above technical solution, the protective frame, electric cylinder, pressure plate, upper mold and lower mold can be set to stamp the spring sheet. By setting the positioning box, movable plate, pressure sensor, spring, trigger plate, connecting rod, lifting plate, PLC controller and relay, it can stop in time when foreign objects are detected. By setting the limit component, the pressure plate can be guided and limited.

[0009] Optionally, the limiting component includes a guide rod, the bottom of which is fixedly connected to the connection of the pressure plate, and the top of which penetrates the protective frame and is fixedly connected to a limiting plate.

[0010] By adopting the above technical solution, the guide rod and the limiting plate can guide and limit the pressure plate.

[0011] Optionally, a slide cylinder is embedded in the top of the protective frame, and the inner surface of the slide cylinder is slidably connected to the outer surface of the guide rod.

[0012] By adopting the above technical solution, the slide can provide guidance and support for the guide rod.

[0013] Optionally, slide rails are fixedly connected to the front and rear positions on the right side of the inner cavity of the protective frame, and the outer surface of the slide rails is slidably connected to the inner surface of the pressure plate.

[0014] By adopting the above technical solution, the slide rail can guide and support the pressure plate.

[0015] Optionally, the left and right sides of the positioning box cavity are provided with slides that cooperate with the trigger plate and the movable plate, and the inner surface of the slides is slidably connected to the connection between the trigger plate and the movable plate.

[0016] By adopting the above technical solution, the slide can guide and support the movable plate and the trigger plate.

[0017] Optionally, a protective pad is provided at the bottom of the lifting plate, and the connection between the protective pad and the lifting plate is bonded.

[0018] By adopting the above technical solution, the protective pad can protect the lifting plate from contact with foreign objects.

[0019] Optionally, each of the four corners of the bottom of the protective frame is fixedly connected with a support leg, and the number of the support legs is four.

[0020] By adopting the above technical solution, the support legs can support the device.

[0021] Optionally, the bottom of the support leg is fixedly connected to an anti-slip pad, and the anti-slip pad is circular.

[0022] By adopting the above technical solution, the anti-slip mat can improve the stability of the device.

[0023] In summary, this utility model has the following beneficial effects:

[0024] 1. This utility model, by setting up a protective frame, an electric cylinder, a pressure plate, an upper mold, and a lower mold, can stamp and form a spring sheet. By setting up a positioning box, a movable plate, a pressure sensor, a spring, a trigger plate, a connecting rod, a lifting plate, a PLC controller, and a relay, it can stop the object in time when it is detected. By setting up a limit component, it can guide and limit the pressure plate. By setting up the above structure, it has the advantage of foreign object stopping function, thereby meeting the needs of customers and avoiding potential safety hazards.

[0025] 2. This utility model, by setting guide rods and limiting plates, can guide and limit the pressure plate; the slide cylinder can guide and support the guide rods; the slide rail can guide and support the pressure plate; the slide channel can guide and support the movable plate and trigger plate; the protective pad can protect the lifting plate from contact with foreign objects; the support legs can support the device; and the anti-slip pad can improve the stability of the device. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a cross-sectional view of the protective frame structure of this utility model;

[0028] Figure 3 This utility model Figure 2 Enlarged view of section A of the structure;

[0029] Figure 4 This is a perspective view of the connection between the trigger plate and the connecting rod structure of this utility model.

[0030] Explanation of reference numerals in the attached figures:

[0031] 1. Protective frame; 2. Electric cylinder; 3. Pressure plate; 4. Upper mold; 5. Lower mold; 6. Positioning box; 7. Movable plate; 8. Pressure sensor; 9. Spring; 10. Trigger plate; 11. Connecting rod; 12. Lifting plate; 13. PLC controller; 14. Relay; 15. Limiting assembly; 151. Guide rod; 152. Limiting plate; 16. Slide cylinder; 17. Slide rail; 18. Slide path; 19. Support leg. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0033] Example 1:

[0034] Please refer to Figure 1-4 A spring stamping die with a foreign object stopping structure includes a protective frame 1. An electric cylinder 2 is fixedly installed on the top of the protective frame 1. The telescopic end of the electric cylinder 2 passes through the protective frame 1 and is fixedly connected to a pressure plate 3. An upper die 4 is fixedly connected to the bottom of the pressure plate 3. A lower die 5, which cooperates with the upper die 4, is fixedly installed at the bottom of the inner cavity of the protective frame 1. A positioning box 6 is fixedly connected to the bottom of the pressure plate 3 and outside the protective frame 1. A movable plate 7 is slidably connected to the inner cavity of the positioning box 6. A pressure sensor 8 is fixedly installed at the bottom of the movable plate 7. Springs 9 are fixedly connected to the front and rear positions of the top of the movable plate 7. The top of the springs 9 is fixedly connected to the connection point of the positioning box 6. A trigger plate 10 is slidably connected to the inner cavity of the positioning box 6 and below the movable plate 7. Connecting rods 11 are fixedly connected to the front and rear positions of the bottom of the trigger plate 10. One end of the connecting rod 11 passes through the positioning box 6 and is fixedly connected to the lifting plate 12. The top of the pressure plate 3 is equipped with a PLC controller 13 and a relay 14 from left to right. A limit component 15 is provided on the right side of the top of the pressure plate 3. Slide rails 17 are fixedly connected to the front and rear positions of the right side of the inner cavity of the protective frame 1. The outer surface of the slide rail 17 is slidably connected to the inner surface of the pressure plate 3. Slide tracks 18 are provided on the left and right sides of the inner cavity of the positioning box 6 to cooperate with the trigger plate 10 and the movable plate 7. The inner surface of the slide track 18 is slidably connected to the connection point of the trigger plate 10 and the movable plate 7 respectively. A protective pad is provided at the bottom of the lifting plate 12, and the connection point between the protective pad and the lifting plate 12 is bonded. Support legs 19 are fixedly connected to the four corners of the bottom of the protective frame 1. There are four support legs 19. Anti-slip pads are fixedly connected to the bottom of the support legs 19, and the anti-slip pads are circular.

[0035] In this embodiment: the present invention can stamp and form the spring sheet by setting a protective frame 1, an electric cylinder 2, a pressure plate 3, an upper mold 4, and a lower mold 5. By setting a positioning box 6, a movable plate 7, a pressure sensor 8, a spring 9, a trigger plate 10, a connecting rod 11, a lifting plate 12, a PLC controller 13, and a relay 14, it can stop the object in time when it is detected. By setting the above structure, it has the advantage of foreign object stopping function, thereby meeting the needs of customers and avoiding potential safety hazards.

[0036] Example 2:

[0037] Reference Figure 1 and Figure 2 The limiting component 15 includes a guide rod 151. The bottom of the guide rod 151 is fixedly connected to the connection of the pressure plate 3. The top of the guide rod 151 passes through the protective frame 1 and is fixedly connected to the limiting plate 152. A slide cylinder 16 is embedded in the top of the protective frame 1. The inner surface of the slide cylinder 16 is slidably connected to the outer surface of the guide rod 151.

[0038] In this embodiment: the present invention can guide and limit the pressure plate 3 by setting the guide rod 151 and the limiting plate 152.

[0039] The implementation principle of this utility model is as follows: When in use, the operator connects the device to the mains power. When it is necessary to stamp the spring sheet, the operator places the spring sheet blank in the inner cavity of the lower mold 5. Then, the operator starts the external controller of the electric cylinder 2, so that the extension end of the electric cylinder 2 drives the pressure plate 3 to move downward. The pressure plate 3 drives the upper mold 4 to move downward to stamp the spring sheet blank, so that the upper mold 4 and the lower mold 5 work together to stamp the spring sheet blank. Then, the operator takes out the stamped spring sheet, thus completing the stamping of the spring sheet.

[0040] When the external controller of the electric cylinder 2 is accidentally activated during the loading and unloading process, the telescopic end of the electric cylinder 2 moves the pressure plate 3 downward. Simultaneously, the pressure plate 3 moves the positioning box 6 downward, which in turn moves the trigger plate 10, connecting rod 11, lifting plate 12, and protective pad downward. When the lifting plate 12 and the protective pad come into contact with a foreign object, the object supports it, keeping the lifting plate 12, connecting rod 11, and trigger plate 10 stationary. Meanwhile, the pressure plate 3 continues to move the positioning box 6 downward, causing the positioning box 6 to move the spring 9 and movable plate 7 downward. The moving plate 7 causes the pressure sensor 8 to move downwards continuously and press against the trigger plate 10. At the same time, the pressure sensor 8 transmits data to the PLC controller 13. The PLC controller 13 then processes the data and causes the relay 14 to shut down the electric cylinder 2, thus preventing the electric cylinder 2 from causing the pressure plate 3 to move downwards continuously and squeeze the foreign object. In addition, the spring 9 can buffer the lifting plate 12 when it comes into contact with the foreign object, preventing damage to the foreign object. This device is simple to operate and easy to use to stop foreign objects, thus meeting the needs of customers and avoiding potential safety hazards.

[0041] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is manual control through an external controller. In this application, the electric cylinder 2 can be dually controlled by relay 14 and external control switch. The control circuit of the external controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0042] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A spring stamping die with a foreign object stopping structure, comprising a protective frame (1), characterized in that: An electric cylinder (2) is fixedly installed on the top of the protective frame (1). The telescopic end of the electric cylinder (2) passes through the protective frame (1) and is fixedly connected to a pressure plate (3). An upper mold (4) is fixedly connected to the bottom of the pressure plate (3). A lower mold (5) that cooperates with the upper mold (4) is fixedly installed at the bottom of the inner cavity of the protective frame (1). A positioning box (6) is fixedly connected to the bottom of the pressure plate (3) and located on the outside of the protective frame (1). A movable plate (7) is slidably connected to the inner cavity of the positioning box (6). A pressure sensor (8) is fixedly installed at the bottom of the movable plate (7). The top of the movable plate (7)... Springs (9) are fixedly connected to the front and rear positions of the part. The top of the springs (9) is fixedly connected to the connection of the positioning box (6). The inner cavity of the positioning box (6) is slidably connected to the trigger plate (10) below the movable plate (7). Connecting rods (11) are fixedly connected to the front and rear positions of the bottom of the trigger plate (10). One end of the two connecting rods (11) passes through the positioning box (6) and is fixedly connected to the lifting plate (12). A PLC controller (13) and a relay (14) are installed sequentially from left to right on the top of the pressure plate (3). A limit component (15) is provided on the right side of the top of the pressure plate (3).

2. The spring stamping die with a foreign object stopping structure according to claim 1, characterized in that: The limiting component (15) includes a guide rod (151), the bottom of which is fixedly connected to the connection of the pressure plate (3), and the top of which penetrates the protective frame (1) and is fixedly connected to the limiting plate (152).

3. A spring stamping die with a foreign object stopping structure according to claim 2, characterized in that: A slide cylinder (16) is embedded in the top of the protective frame (1), and the inner surface of the slide cylinder (16) is slidably connected to the outer surface of the guide rod (151).

4. A spring stamping die with a foreign object stopping structure according to claim 1, characterized in that: The protective frame (1) has slide rails (17) fixedly connected to the front and rear positions on the right side of the inner cavity. The outer surface of the slide rails (17) is slidably connected to the inner surface of the pressure plate (3).

5. A spring stamping die with a foreign object stopping structure according to claim 1, characterized in that: The positioning box (6) has slides (18) on both the left and right sides of its inner cavity, which are used in conjunction with the trigger plate (10) and the movable plate (7). The inner surface of the slides (18) is slidably connected to the connection between the trigger plate (10) and the movable plate (7).

6. A spring stamping die with a foreign object stopping structure according to claim 1, characterized in that: The bottom of the lifting plate (12) is provided with a protective pad, and the protective pad and the lifting plate (12) are bonded together.

7. A spring stamping die with a foreign object stopping structure according to claim 1, characterized in that: The protective frame (1) has four fixed support legs (19) at its four corners.

8. A spring stamping die with a foreign object stopping structure according to claim 7, characterized in that: The bottom of the support leg (19) is fixedly connected to an anti-slip pad, and the anti-slip pad is circular.

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