Automatic code nail forming and shearing integrated device

By designing an automated integrated device for forming and cutting staples, the problems of long production cycles and high costs caused by the collaborative work of multiple devices in the existing technology have been solved, achieving efficient automation and cost reduction in staple processing.

CN223642697UActive Publication Date: 2025-12-09HEBEI LEITING METAL PROD CO LTD
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Patent Information

Application Number
CN202423260173.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-09
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing staple processing equipment requires multiple machines to work together, resulting in long production cycles and high costs.

Method used

Design an automated staple forming and shearing integrated device, including a feed inlet, a discharge outlet, a feeding platform, a lower mold, an upper mold, an electric push rod, a limit ring, and a shearing assembly, to realize high-pressure forming and direct shearing of steel wire raw materials, reducing equipment transfer steps.

Benefits of technology

It achieves highly efficient automation in staple processing, shortens the production cycle, reduces labor costs, and improves the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic code nail forming and shearing integrated device which comprises a mounting base, and a feeding port and a discharging port are formed in the two sides of the mounting base respectively. And the feeding table is fixedly installed on the side, provided with the feeding port, of the surface of the installation base, and an electric rotating roller is arranged on the surface of the feeding table. According to the scheme, steel wire raw materials used for code nail machining are fed into the lower die through the feeding table, the first electric push rod extends to drive the upper die to move downwards so as to conduct high-pressure forming on the steel wire raw materials, and then the steel wire raw materials are shrunk or extended through the second electric push rods arranged on the two sides of the first connecting base; the limiting ring is adjusted to the position matched with the bundled steel wires so as to limit the output formed steel wires, so that the steel wires can be smoothly conveyed to the surface of the conveying table for subsequent shearing machining, high-pressure forming of raw materials is achieved, the conveyed raw materials can be limited, the situation that subsequent shearing machining is affected due to deviation of the raw materials is avoided, and the production efficiency is improved. Therefore, the effect of improving the practicability of the device is achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of staple processing equipment, and more specifically, to an automated staple forming and cutting integrated device. Background Technology

[0002] The processing of staples involves multiple steps, including raw material preparation, shaping, and cutting, and requires the use of corresponding processing equipment. However, in actual use, there are still some drawbacks. For example, existing processing equipment can often only perform one step in the staple processing process. Therefore, staple processing requires multiple machines to work together. However, the connection between multiple machines usually requires human intervention to transfer materials, which increases production time and labor costs, leading to a longer production cycle and higher production costs. This also reduces the practicality of staple processing equipment to some extent. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide an automated integrated device for forming and cutting staples, so as to solve the problem that the prior art staple processing requires the use of multiple devices, resulting in long production cycles and high production costs.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automated staple forming and cutting integrated device, comprising...

[0005] The mounting base has an inlet and an outlet on its two sides respectively;

[0006] A feeding platform is fixedly installed on one side of the mounting base where a feeding port is opened, and an electric rotating roller is provided on the surface of the feeding platform;

[0007] The lower mold is set on the top of the mounting base, and the side of the lower mold has a through groove that matches the inlet and outlet.

[0008] The mounting bracket is fixedly installed on the top surface of the mounting base. An electric push rod is provided on the top of the mounting bracket. An upper mold is fixedly connected to the bottom end of the electric push rod. The surface of the upper mold is in contact with the inner wall of the lower mold.

[0009] The device also includes a connecting seat 1, an electric push rod 2, a side frame, a limiting ring, and an auxiliary roller. The connecting seat 1 is located on the side of the mounting base where the discharge port is located. The electric push rod 2 is located on both sides of the connecting seat 1 along its length. The side frame is fixedly installed at one end of the electric push rod 2 opposite to the connecting seat 1. One side of the side frame is slidably connected to the surface of the mounting base. The side of the limiting ring is fixedly connected to the bottom of the side frame. The auxiliary roller is rotatably installed on the inner wall of the limiting ring.

[0010] It also includes a shearing assembly, which is disposed on one side of the mounting base.

[0011] The shearing assembly includes a transport platform, a second connecting seat, a fixed frame, a first motor, a screw, a moving column, a lifting column, a connecting frame, a rotating column, a second motor, and a shearing cutter. The transport platform is fixedly connected to one side of the bottom of the mounting base via the second connecting seat. The fixed frame is located on one side of the transport platform in the width direction. The first motor is fixedly installed on one side of the fixed frame. The screw is rotatably installed on the inner wall of the fixed frame, and one end of the screw is fixedly connected to the drive shaft of the first motor. The bottom of the moving column is threadedly connected to the surface of the screw, and the outer side of the bottom of the moving column is in contact with the inner wall of the fixed frame. The lifting column is slidably connected to the inner wall of the moving column. The connecting frame is fixedly installed on the top of the lifting column. One side of the rotating column is rotatably connected to the inside of the top of the connecting frame. The second motor is fixedly installed on the top surface of the connecting frame, and the drive shaft of the second motor is fixedly connected to the side of the rotating column near the connecting frame. The shearing cutter is located on one side of the rotating column in the length direction.

[0012] The beneficial effects of the above-mentioned technical solution of this utility model are as follows:

[0013] In the above scheme, the steel wire raw material used for the staple processing is fed into the lower mold through the feeding table. The upper mold is moved down by the extension of the electric push rod 1 to perform high pressure forming on the steel wire raw material. Then, the electric push rod 2 set on both sides of the connecting seat 1 retracts or extends to drive the limiting ring to move horizontally. The limiting ring is adjusted to a position that matches the bundled steel wire to limit the output formed steel wire, so that it can be smoothly fed into the surface of the transport table for subsequent shearing processing. Therefore, high pressure forming of raw material is achieved, and the conveyed raw material can be limited to avoid its deviation from affecting the subsequent shearing processing, thereby improving the practicality of the device.

[0014] When the steel wire raw material is delivered to the surface of the conveyor table, it is transported by the conveyor table. The screw driven by the first motor rotates, allowing the movable column mounted on the surface to move horizontally to adjust the horizontal position of the shearing blade. In addition, the rotating column driven by the second motor can adjust the angle of the shearing blade. This not only enables direct shearing of the formed raw material without the need for additional equipment, saving material transfer time, but also allows the position of the shearing blade to be adjusted according to processing requirements, further improving the practicality of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2This is a three-dimensional assembly drawing of the overall device of this utility model;

[0017] Figure 3 This is a schematic diagram of the electric push rod, side frame, and limiting ring of this utility model.

[0018] Figure 4 This is a schematic diagram of the shearing component structure of this utility model.

[0019] [Figure Labels]

[0020] 1. Mounting base; 2. Feeding platform; 3. Electric rotary roller; 4. Lower mold; 5. Mounting frame; 6. Electric push rod one; 7. Upper mold; 8. Connecting seat one; 9. Electric push rod two; 10. Side frame; 11. Limiting ring; 12. Auxiliary roller; 13. Shearing assembly; 131. Transport platform; 132. Connecting seat two; 133. Fixing frame; 134. Motor one; 135. Screw; 136. Moving column; 137. Lifting column; 138. Connecting frame; 139. Rotating column; 1310. Motor two; 1311. Shearing blade. Detailed Implementation

[0021] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0022] As attached Figure 1 To be continued Figure 4 An embodiment of this utility model provides an automated staple forming and cutting integrated device, including...

[0023] Mounting base 1, with a feed inlet and a discharge outlet on each side;

[0024] Feeding platform 2 is fixedly installed on the side of the mounting base 1 where the feeding port is opened. The surface of the feeding platform 2 is provided with an electric rotating roller 3.

[0025] The lower mold 4 is set on the top of the mounting base 1, and the side of the lower mold 4 is provided with a through groove that matches the inlet and outlet.

[0026] Mounting bracket 5 is fixedly installed on the top surface of mounting base 1. An electric push rod 6 is provided on the top of mounting bracket 5. An upper mold 7 is fixedly connected to the bottom end of the electric push rod 6. The surface of the upper mold 7 is in contact with the inner wall of the lower mold 4.

[0027] The system also includes a connecting seat 8, an electric push rod 9, a side frame 10, a limiting ring 11, and an auxiliary roller 12. The connecting seat 8 is located on the side of the mounting base 1 where the discharge port is located. The electric push rod 9 is located on both sides of the connecting seat 8 along its length. The side frame 10 is fixedly installed on one end of the electric push rod 9 opposite to the connecting seat 8. One side of the side frame 10 is slidably connected to the surface of the mounting base 1. The side of the limiting ring 11 is fixedly connected to the bottom of the side frame 10. The auxiliary roller 12 is rotatably installed on the inner wall of the limiting ring 11. The auxiliary roller 12 reduces the friction between the raw material and the limiting ring 11 during the feeding of the staple forming material, thereby preventing the limiting ring 11 from affecting the normal feeding of the forming material when it limits the feeding.

[0028] It also includes a shearing assembly 13, which is disposed on one side of the mounting base 1.

[0029] The shearing assembly 13 includes a transport table 131, a connecting seat 132, a fixed frame 133, a motor 134, a screw 135, a moving column 136, a lifting column 137, a connecting frame 138, a rotating column 139, a second motor 1310, and a shearing blade 1311. The transport table 131 is fixedly connected to one side of the bottom of the mounting base 1 via the connecting seat 132. The fixed frame 133 is located on one side of the transport table 131 in the width direction. The first motor 134 is fixedly installed on one side of the fixed frame 133. The screw 135 is rotatably installed on the inner wall of the fixed frame 133. One end of the screw 135 is fixedly connected to the drive shaft of the first motor 134. The bottom of the moving column 136 is threadedly connected to the surface of the screw 135. The outer side of the bottom of the moving column 136 is in contact with the inner wall of the fixed frame 133. The lifting column 137 slides. Connected to the inner wall of the moving column 136, the connecting frame 138 is fixedly installed on the top of the lifting column 137. One side of the rotating column 139 is rotatably connected to the inside of the top of the connecting frame 138. The second motor 1310 is fixedly installed on the top surface of the connecting frame 138. The drive shaft of the second motor 1310 is fixedly connected to the side of the rotating column 139 near the connecting frame 138. The shearing cutter 1311 is set on one side of the rotating column 139 along its length. The lifting column 137 has an electric telescopic rod installed inside. Through its telescopic structure, the shearing cutter 1311 can be adjusted in height. The lifting column 137 is slidably connected to the inner wall of the moving column 136, which can reduce the radial force brought by the biased shearing cutter 1311 to the electric telescopic rod and avoid the radial force affecting the normal extension and retraction of the electric telescopic rod.

[0030] The working process of this utility model is as follows: The steel wire raw material used for the staple processing is fed into the lower mold 4 through the feeding table 2. The upper mold 7 is moved down by the extension of the electric push rod 6 to perform high pressure forming on the steel wire raw material. Then, the electric push rods 9 set on both sides of the connecting seat 8 are contracted or extended to drive the limiting ring 11 to move horizontally. The limiting ring 11 is adjusted to a position that matches the bundled steel wire to limit the output formed steel wire, so that it can be smoothly fed into the surface of the transport table 131 for subsequent shearing processing.

[0031] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0032] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated staple forming and cutting integrated device, characterized in that, include Mounting base (1), with an inlet and an outlet respectively on both sides; Feeding platform (2), the feeding platform (2) is fixedly installed on the side of the mounting base (1) with the feeding port, and the surface of the feeding platform (2) is provided with an electric rotating roller (3); The lower mold (4) is set on the top of the mounting base (1), and the side of the lower mold (4) is provided with a through groove that is compatible with the inlet and outlet. Mounting bracket (5) is fixedly mounted on the top surface of mounting base (1). An electric push rod (6) is provided on the top of the mounting bracket (5). An upper mold (7) is fixedly connected to the bottom end of the electric push rod (6). The surface of the upper mold (7) is in contact with the inner wall of the lower mold (4).

2. The automated staple forming and cutting integrated device according to claim 1, characterized in that, It also includes a connecting seat (8), an electric push rod (9), a side frame (10), a limiting ring (11), and an auxiliary roller (12). The connecting seat (8) is located on the side of the surface of the mounting base (1) where the discharge port is opened. The electric push rod (9) is located on both sides of the connecting seat (8) along its length. The side frame (10) is fixedly installed at one end of the electric push rod (9) opposite to the connecting seat (8). One side of the side frame (10) is slidably connected to the surface of the mounting base (1). The side of the limiting ring (11) is fixedly connected to the bottom of the side frame (10). The auxiliary roller (12) is rotatably installed on the inner wall of the limiting ring (11).

3. The automated staple forming and cutting integrated device according to claim 1, characterized in that, It also includes a shearing assembly (13) disposed on one side of the mounting base (1).

4. The automated staple forming and cutting integrated device according to claim 3, characterized in that, The shearing assembly (13) includes a transport table (131), a connecting seat two (132), a fixing frame (133), a motor one (134), a screw (135), a moving column (136), a lifting column (137), a connecting frame (138), a rotating column (139), a motor two (1310), and a shearing blade (1311). The transport table (131) is fixedly connected to one side of the bottom of the mounting base (1) through the connecting seat two (132). The fixing frame (133) is located on one side of the width direction of the transport table (131). The motor one (134) is fixedly installed on one side of the fixing frame (133). The screw (135) is rotatably installed on the inner wall of the fixing frame (133). One end of the screw (135) is connected to the motor one (134). The drive shaft is fixedly connected, the bottom of the moving column (136) is threadedly connected to the surface of the screw (135), the outer side of the bottom of the moving column (136) is in contact with the inner wall of the fixed frame (133), the lifting column (137) is slidably connected to the inner wall of the moving column (136), the connecting frame (138) is fixedly installed on the top of the lifting column (137), one side of the rotating column (139) is rotatably connected to the inside of the top of the connecting frame (138), the second motor (1310) is fixedly installed on the top surface of the connecting frame (138), the drive shaft of the second motor (1310) is fixedly connected to the side of the rotating column (139) near the connecting frame (138), and the shearing blade (1311) is set on one side of the length direction of the rotating column (139).