Roller way device of bloom pulling-straightening roller

By using a split roller conveyor design and a pressure ring seal, the problems of water cooling channel blockage and weld cracking are solved, improving the cooling effect and service life of the roller conveyor and reducing maintenance costs.

CN223642740UActive Publication Date: 2025-12-09JIANGSU SHAGANG STEEL CO LTD +2
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Patent Information

Application Number
CN202423109954.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-09
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The water-cooling channels of the existing large billet straightening machine roller table are prone to scaling and blockage, which reduces the cooling effect. Furthermore, thermal expansion and contraction can cause the roller table welds to crack and leak, resulting in a short service life.

Method used

It adopts a split roller conveyor design, which uses the pressure ring and roller to form a sealed water cooling channel, making it easy to clean internal blockages, improving cooling effect and extending service life.

Benefits of technology

This technology enables the cleaning of the internal water-cooling channels of the roller conveyor, preventing blockages, improving cooling efficiency, extending the service life of the roller conveyor, and reducing maintenance time and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of continuous casting machine roller beds, in particular to a bloom pulling-straightening roller bed device which comprises a roller, a main water channel, a cooling water channel, a water inlet channel and a water outlet channel. The roller way solves the problems that an existing roller way is of an integrated structure, an internal water cooling channel of the roller way is prone to scaling after being heated, the water cooling channel is blocked and cannot be cleaned, the cooling effect is reduced, the surface cracks and leaks water, cleaning of the internal water cooling channel of the roller way is achieved, blocking of the water cooling channel is prevented, and the service life of the roller way is prolonged. The cooling effect of the roller way is improved, the service life of the roller way is prolonged, disassembly and maintenance are convenient, maintenance time is shortened, maintenance efficiency is improved, and equipment maintenance cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of continuous casting machine roller conveyor technology, and in particular to a roller conveyor device for straightening large billets. Background Technology

[0002] The roller conveyor of the large billet straightening machine in the special steel workshop is water-cooled. The roller conveyor adopts an integral structure with internal water-cooling channels that are cooled by circulating water. Hot steel billets are conveyed through the roller conveyor. When heated, the water-cooling channels inside the roller conveyor are prone to scaling and blockage, which reduces the cooling effect of the roller conveyor. Furthermore, due to thermal expansion and contraction, the weld seams of the roller conveyor section will crack as the hot steel billets are conveyed through the roller conveyor, resulting in water leakage. Moreover, once the internal water channels of the roller conveyor are blocked by scale, it cannot be repaired and must be scrapped and replaced, which reduces the service life of the roller conveyor.

[0003] Therefore, this utility model provides a roller conveyor device for straightening large billets. Utility Model Content

[0004] The purpose of this invention is to propose a roller conveyor device for straightening large billets. This device solves the problem that existing roller conveyors are integral structures, and their internal water-cooling channels are prone to scaling and blockage when heated, leading to reduced cooling efficiency, surface cracking, and water leakage. The invention enables the cleaning of the internal water-cooling channels, prevents blockage, improves the cooling effect of the roller conveyor, extends its service life, and facilitates disassembly and maintenance, reducing maintenance time, improving maintenance efficiency, and lowering equipment maintenance costs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A large billet straightening roller conveyor device includes: a roller, a main water channel, a cooling water channel, an inlet water channel, and an outlet water channel; the roller has a first extension section coaxially provided at both ends, and a second extension section coaxially provided at the free end of any one of the first extension sections; the roller and the first extension section are axially connected to the main water channel; the roller has multiple cooling water channels arranged in a ring around its axis; the roller has an inlet water channel radially provided inside, with one end of the inlet water channel connected to the main water channel and the other end connected to any one of the cooling water channels; the roller has an outlet water channel radially provided inside, with one end of the outlet water channel connected to the main water channel and the other end connected to the inlet water channel; and the cooling water channel connected to the inlet water channel is adjacent to the cooling water channel connected to the outlet water channel.

[0007] It also includes: a pressure ring, a sealing ring, and a fixing member; the pressure ring is respectively disposed at both ends of the roller axial direction, and the pressure ring has multiple arc-shaped water grooves arranged in a ring around its axis. The arc-shaped water groove on the pressure ring at one end of the roller is connected to two adjacent cooling water channels, and the arc-shaped water groove on the pressure ring at the other end of the roller is connected to an adjacent cooling water channel. The arc-shaped water grooves on the two ends of the pressure ring are staggered, so that the multiple adjacent cooling water channels are connected end to end. The sealing ring is disposed between the two ends of the roller axial direction, and the fixing member passes through the pressure ring and is disposed on the roller.

[0008] Preferably, the roller has annular grooves on both axial end faces, the annular grooves are connected to the cooling water channels, and the annular grooves and the pressure ring are mutually sealed.

[0009] Preferably, the pressure ring is provided with a plurality of circular holes, and the plurality of circular holes and the plurality of arc-shaped water tanks are arranged at intervals.

[0010] Preferably, the fixing member is a screw, which passes through a circular hole on the pressure ring and connects to the end face of the roller, and a washer is provided between the fixing member and the pressure ring.

[0011] Preferably, the angle between the two straight lines from the center of two adjacent circular holes to the center of the pressure ring is 40°.

[0012] The beneficial effects of this utility model are:

[0013] This utility model features a split design for the roller conveyor. Through the cooperation of the pressure ring and the roller, the internal circulating water channel of the roller is fixed and sealed to prevent water leakage. Furthermore, the pressure ring is easy to disassemble and maintain, allowing for the cleaning of the water cooling channel inside the roller conveyor, preventing blockage, improving the cooling effect of the roller conveyor, extending its service life, reducing maintenance time, improving maintenance efficiency, and lowering equipment maintenance costs. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the present invention, which is an integral pressure ring-free structure.

[0016] Figure 3 This utility model Figure 1 Cross-sectional view at point A.

[0017] Figure 4 This is a three-dimensional structural diagram of the pressure ring of this utility model.

[0018] Figure 5 This is the front view of the pressure ring of this utility model.

[0019] In the diagram: 1. Roller; 11. First extension section; 12. Second extension section; 13. Annular groove; 2. Main water channel; 3. Cooling water channel; 4. Inlet water channel; 5. Outlet water channel; 6. Pressure ring; 61. Arc-shaped water groove; 62. Round hole; 7. Sealing ring; 8. Fixing component; 9. Washer. Detailed Implementation

[0020] The method of using this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] like Figures 1 to 5 As shown, a large billet straightening roller conveyor device includes: a roller 1, a main water channel 2, a cooling water channel 3, an inlet water channel 4, and an outlet water channel 5; the roller 1 has a first extension section 11 coaxially provided at both ends, and a second extension section 12 coaxially provided at the free end of any one of the first extension sections 11; the main water channel 2 is axially provided at the center of the roller 1 and the first extension section 11; multiple cooling water channels 3 are arranged in a ring around the axis of the roller 1; an inlet water channel 4 is radially provided inside the roller 1, and one end of the inlet water channel 4 is connected to the main water channel 2, and the other end is connected to any one of the cooling water channels 3; an outlet water channel 5 is radially provided inside the roller 1, and one end of the outlet water channel 5 is connected to the main water channel 2, and the other end is connected to the inlet water channel 4; the cooling water channel 3 connected to the inlet water channel 4 is adjacent to the cooling water channel 3 connected to the outlet water channel 5.

[0022] It also includes: a pressure ring 6, a sealing ring 7, and a fixing member 8; the pressure ring 6 is respectively disposed at both ends of the roller 1 in the axial direction, and the pressure ring 6 has a plurality of arc-shaped water grooves 61 arranged in a ring around the axis of the pressure ring 6. The arc-shaped water grooves 61 on the pressure ring 6 at one end of the roller 1 are connected to two adjacent cooling water channels 3, and the arc-shaped water grooves 61 on the pressure ring 6 at the other end of the roller 1 are connected to the adjacent cooling water channel 3. The arc-shaped water grooves 61 on the pressure rings 6 at both ends are staggered, so that the plurality of adjacent cooling water channels 3 are connected end to end. The sealing ring 7 is disposed between the two ends of the roller 1 in the axial direction, and the fixing member 8 passes through the pressure ring 6 and is disposed on the roller 1.

[0023] Roller 1 is a split type, and the water channels inside roller 1 can be manually dredged and cleaned. After cleaning the scale inside roller 1, the cooling effect of roller 1 is improved, the service life of roller 1 is extended, and disassembly and maintenance are convenient, reducing maintenance time, improving maintenance efficiency and reducing equipment maintenance costs.

[0024] The roller 1 has annular grooves 13 on both axial end faces. The annular grooves 13 are connected to the cooling water channel 3, and the annular grooves 13 and the pressure ring 6 are mutually sealed. The depth of the annular grooves 13 is 27mm.

[0025] The pressing ring 6 is provided with a plurality of round holes 62, and the plurality of round holes 62 and the plurality of arc-shaped water grooves 61 are arranged at intervals. There are 9 round holes 62, and the diameter of the round holes 62 is 15 mm. There are 9 arc-shaped water grooves 61.

[0026] The fixing member 8 is a screw. The fixing member 8 passes through the round hole 62 on the pressing ring 6 and is connected to the end face of the roller 1. A washer 9 is provided between the fixing member 8 and the pressing ring 6. The screw is used to fix the pressing ring 6 on the roller 1, so as to seal and connect the cooling water channels 3 on the roller 1.

[0027] The included angle between two straight lines from the centers of two adjacent round holes 62 to the center of the pressing ring 6 is 40°. Ensure that the screw passes through the round hole 62, so that the force between adjacent round holes 62 is optimal and the roller 1 is sealed.

[0028] During installation, first install the sealing ring 7 in the annular groove 13 on the end faces of the roller 1, then install the pressing ring 6 inside the annular groove 13, and fix the pressing ring 6 through the fixing member 8 and the washer 9, thus completing the installation of the entire roller path. Subsequently, a water pressure test is carried out. The test pressure is 1.5 MPa and the pressure is maintained for 30 minutes. If there is no leakage, it is qualified.

[0029] During operation, the cooling water will enter the water inlet channel 4 through the main water channel 2, and flow into the cooling water channel 3 through the water inlet channel 4, flow from one end of the cooling water channel 3 to the other end, and enter the arc-shaped water groove 61 connected thereto, flow through the arc-shaped water groove 61 and into the adjacent cooling water channel 3, so that the cooling water circulates in the cooling water channel 3, and finally flows to the main water channel 2 through the water outlet channel 5, thus realizing the circulating cooling of the roller path.

[0030] Finally, it should be noted that: the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A roller conveyor system for straightening large billets, comprising: The roller (1), main water channel (2), cooling water channel (3), inlet water channel (4), and outlet water channel (5) are provided. The roller (1) has a first extension section (11) coaxially at both ends, and a second extension section (12) coaxially at the free end of any one of the first extension sections (11). The main water channel (2) is axially formed between the roller (1) and the first extension section (11). Multiple cooling water channels are arranged in a ring around the axis of the roller (1). 3) The roller (1) has a water inlet channel (4) radially inside, and one end of the water inlet channel (4) is connected to the main water channel (2), and the other end is connected to any cooling water channel (3). The roller (1) has a water outlet channel (5) radially inside, and one end of the water outlet channel (5) is connected to the main water channel (2), and the other end is connected to the water inlet channel (4). The cooling water channel (3) connected to the water inlet channel (4) is adjacent to the cooling water channel (3) connected to the water outlet channel (5). The invention is characterized by further comprising: a pressure ring (6), a sealing ring (7), and a fixing member (8); the pressure ring (6) is respectively disposed at both ends of the roller (1) in the axial direction, and the pressure ring (6) has a plurality of arc-shaped water grooves (61) arranged in a ring around the axis of the pressure ring (6). The arc-shaped water groove (61) on the pressure ring (6) at one end of the roller (1) is connected to two adjacent cooling water channels (3), and the arc-shaped water groove (61) on the pressure ring (6) at the other end of the roller (1) is connected to the adjacent cooling water channel (3). The arc-shaped water grooves (61) on the pressure rings (6) at both ends are misaligned, so that the plurality of adjacent cooling water channels (3) are connected end to end. The sealing ring (7) is disposed between the two ends of the roller (1) in the axial direction, and the fixing member (8) passes through the pressure ring (6) and is disposed on the roller (1).

2. The large billet straightening roller conveyor device according to claim 1, characterized in that: The roller (1) has an annular groove (13) on both axial end faces. The annular groove (13) is connected to the cooling water channel (3), and the annular groove (13) and the pressure ring (6) are mutually sealed.

3. The large billet straightening roller conveyor device according to claim 1, characterized in that: The pressure ring (6) is provided with a plurality of circular holes (62), and the plurality of circular holes (62) and the plurality of arc-shaped water tanks (61) are arranged at intervals.

4. The large billet straightening roller conveyor device according to claim 1, characterized in that: The fixing member (8) is a screw. The fixing member (8) passes through the round hole (62) on the pressure ring (6) and is connected to the end face of the roller (1). A washer (9) is provided between the fixing member (8) and the pressure ring (6).

5. The large billet straightening roller conveyor device according to claim 4, characterized in that: The angle between the two straight lines from the center of two adjacent circular holes (62) to the center of the pressure ring (6) is 40°.