Welding fixture convenient to adjust
By using a three-axis adjustable device and a synchronous handwheel system, the problem of time-consuming and laborious adjustment of metal parts of different specifications in existing welding fixtures has been solved, achieving efficient clamping and avoiding collisions, thereby improving work efficiency and device lifespan.
Patent Information
- Application Number
- CN202423232536.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing welding fixtures are time-consuming and laborious to adjust when clamping metal parts of different specifications, which affects work efficiency and makes them prone to collision with the welding laser.
It adopts a three-axis adjustment device and a synchronous handwheel system. By rotating the handwheel, the lead screw and clamping device are adjusted synchronously. Combined with the fuma wheel, it facilitates the movement of the device and prevents collisions.
It improves the efficiency of welding clamping, reduces adjustment time, extends the life of the device, and avoids collisions between parts and the laser.
Smart Images
Figure CN223643015U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metal clamping technology, specifically a welding clamp that is easy to adjust. Background Technology
[0002] Welding fixtures consist of machines, units, and mechanisms. Fixtures are commonly used in metal processing or pump body and bridge housing grinding operations. Their main function is to fix and stabilize the metal to be welded. Fixtures fix metal parts on the worktable surface and perform operations according to requirements. Fixtures refer to devices used in mechanical manufacturing processes to fix the workpiece in the correct position for construction or inspection. They are also called clamps. In a broader sense, any device used to quickly, conveniently, and safely install workpieces in any step of the process can be called a fixture.
[0003] In existing technologies, welding fixtures are typically used to fix metal parts during operation, requiring mechanical processing. Clamping devices are commonly used in this process, and their applications are quite extensive. A clamping and fixing device usually involves feeding the metal part into the jaws of the clamping device for fixation. Welding operations are then performed after the jaws are secured. A typical clamping device consists of a frame, motor, clamping plates, handwheel, boom, connecting rod, lead screw, and welding laser. Rotating the handwheel drives the adjustment shaft to adjust the height and lateral position of the clamping device, which in turn adjusts the position of the upper jaws. The clamping plates at the ends then engage to complete the fixing and clamping operation of the metal part.
[0004] In current technology, the clamping and fixing devices for polishing machines on the market typically consist of a frame, motor, clamping plate, slide rail, handwheel, boom, connecting rod, lead screw, and welding laser. Rotating the handwheel drives the adjustment shaft to rotate, adjusting the height and lateral position of the clamping device, which in turn adjusts the position of the upper gripper. The clamping plate at the end cooperates to complete the fixing and clamping operation of the metal parts. However, during the welding clamping process, the clamping device often needs to adjust the position of the clamps for metal parts of different specifications to prevent collisions between the parts and the welding laser. This is time-consuming and labor-intensive, thus affecting work efficiency. Therefore, to address the above problems, an easily adjustable welding clamp is proposed. Utility Model Content
[0005] To overcome the shortcomings of existing technology and address the problems of existing equipment, this utility model proposes a welding fixture that is easy to adjust.
[0006] The technical solution adopted by this utility model to solve its technical problem is an easily adjustable welding fixture, including a clamping base. A clamping bracket is installed on the surface of the clamping base. Two sets of central retaining springs are installed on the middle surface of the clamping bracket. Two sets of connecting rods are installed through the middle of the central retaining springs. A horizontal synchronous handwheel is equipped at the end of the connecting rod. A horizontal lead screw is equipped in the middle of the horizontal synchronous handwheel. A three-axis adjusting seat is equipped in the middle of the horizontal synchronous handwheel and the central retaining springs. A vertical synchronous handwheel is installed at the bottom of the three-axis adjusting seat. A vertical lead screw is equipped in the middle of the vertical synchronous handwheel. A motor mounting plate is equipped at the top of the other set of connecting rods. By rotating the handwheel, the adjusting shaft is rotated to adjust the height and horizontal position of the clamping device, thereby adjusting the position of the upper jaw. The clamping plates at the ends cooperate to complete the fixed clamping operation of the metal part.
[0007] Preferably, two sets of gaskets are installed on one side surface of the motor mounting plate, and a motor base is fitted on the surface of the gaskets. A motor is installed on top of the motor base. By rotating the handwheel below, the two sets of lead screws are rotated, thereby driving the clamping device above to perform synchronous position adjustment.
[0008] Preferably, the output end of the motor is equipped with a first rotating wheel, and the other side surface of the motor mounting plate is equipped with a second rotating wheel. The first rotating wheel and the second rotating wheel are connected by a transmission belt. In addition, four sets of casters are added to the bottom of the device to facilitate the installation and movement of the device and extend the service life of the device.
[0009] Preferably, a limiting wheel is installed below the second rotating wheel, a large arm is installed in the middle of the limiting wheel, an end clamp is installed on the side of the large arm, and an elastic retaining ring for shaft is installed on the surface of the large arm, thereby driving the upper clamp to adjust its position. The metal part is fixed and clamped by cooperating with the end clamp.
[0010] Preferably, a foot pad is fitted below the clamping base, a welding frame is fitted on the other side of the clamping base, four sets of casters are fitted below the welding frame, a lower support is fitted in the middle of the welding frame, a vertical adjustment shaft is fitted in the middle of the lower support, a No. 1 handwheel is installed at the end of the vertical adjustment shaft, and a vertical chuck is fitted in the middle of the vertical adjustment shaft.
[0011] Preferably, a transverse adjustment shaft is fitted at the middle of the tip of the vertical chuck. A second handwheel is installed at one end of the transverse adjustment shaft, and a transverse chuck is installed at the other end. A fixed connecting plate is fitted on the surface of the transverse chuck, and a power distribution box is fitted on the inner wall of the fixed connecting plate. A welding laser is fitted on the top of the power distribution box. By rotating the handwheel below, two sets of lead screws are driven to rotate, enabling rapid clamping of metal parts of different specifications and improving work efficiency.
[0012] The advantages of this utility model are:
[0013] This utility model provides an easily adjustable welding fixture. To address the issue that during the welding of metal parts, the clamping device frequently needs to be adjusted for different specifications of metal parts to prevent collisions with the welding laser, which is time-consuming and labor-intensive, thus affecting work efficiency, this invention adds two sets of three-axis adjustable devices to the bottom of the fixture. When clamping metal parts of different specifications, rotating the lower handwheel drives the two sets of lead screws to rotate, thereby synchronously adjusting the position of the upper clamping device. This allows for rapid clamping of metal parts of different specifications, improving work efficiency. Additionally, four sets of casters are added to the bottom of the device, facilitating installation and movement and extending its lifespan. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 An isometric side view of the entire structure;
[0016] Figure 2 This is an isometric side view of the welded structure;
[0017] Figure 3 This is an isometric side view of the supporting structure;
[0018] Figure 4 This is an isometric side view of the adjustable distance structure;
[0019] Figure 5 This is an isometric side view of the clamping structure;
[0020] In the diagram: 1. Distribution box; 3. Welding laser; 4. Fuma wheel; 5. Lower support; 6. Vertical chuck; 7. No. 2 handwheel; 8. Vertical adjustment shaft; 9. No. 1 handwheel; 10. Fixed connecting plate; 11. Horizontal chuck; 12. Horizontal adjustment shaft; 13. Welding frame; 14. Foot pad; 15. Clamping bracket; 16. Clamping base; 17. Vertical lead screw; 18. Three-axis adjusting seat; 19. No. 2 rotating wheel; 20. No. 1 rotating wheel; 21. Horizontal synchronous handwheel; 22. Horizontal lead screw; 23. Middle retaining ring; 24. Vertical synchronous handwheel; 25. Shaft elastic retaining ring; 26. End clamp; 27. Motor mounting plate; 28. Motor; 29. Limit wheel; 30. Motor base; 31. Shim; 32. Boom; 33. Connecting rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0022] Please see Figure 1-5 As shown, an easily adjustable welding fixture includes a clamping base 16. A clamping bracket 15 is mounted on the surface of the clamping base 16. Two sets of central retaining springs 23 are mounted on the middle surface of the clamping bracket 15. Two sets of connecting rods 33 are threaded through the middle of the central retaining springs 23. A transverse synchronous handwheel 21 is fitted to the end of the connecting rod 33. A transverse lead screw 22 is fitted to the middle of the transverse synchronous handwheel 21. A three-axis adjusting seat 18 is fitted between the transverse synchronous handwheel 21 and the central retaining springs 23. The bottom of the three-axis adjusting seat 18 is fitted with... A vertical synchronous handwheel 24 is installed, with a vertical lead screw 17 mounted in the middle of the handwheel 24. A motor mounting plate 27 is mounted on the top of another set of connecting rods 33. Two sets of gaskets 31 are mounted on one side of the motor mounting plate 27. A motor base 30 is mounted on the surface of the gaskets 31. A motor 28 is mounted on the top of the motor base 30. A first rotating wheel 20 is mounted on the output end of the motor 28. A second rotating wheel 19 is mounted on the other side of the motor mounting plate 27. The first rotating wheel 20 and the second rotating wheel 19 are connected by a transmission belt.
[0023] In operation, current market-ready grinding and polishing machine clamping and fixing devices typically consist of a clamping bracket 15, a motor 28, an end clamping plate 26, a synchronous handwheel, a boom 32, a connecting rod 33, a lead screw, and a welding laser 3. Rotating the synchronous handwheel drives the adjustment shaft to rotate, adjusting the height and lateral position of the clamping device, thereby adjusting the position of the upper end clamping device. The end clamping plate 26 then cooperates to complete the fixing and clamping operation of the metal parts. However, during the welding and clamping process of metal parts, the clamping device often needs to be adapted to different specifications of metal parts. The position of the component is adjusted to prevent it from colliding with the welding laser 3. However, this is time-consuming and labor-intensive, which affects work efficiency. Therefore, to address the above problem, an easily adjustable welding fixture is proposed. When performing welding clamping operations on metal parts, the lower horizontal synchronous handwheel 21 is rotated, which in turn drives the middle horizontal lead screw 22 to rotate synchronously. When the horizontal lead screw 22 rotates, the three-axis adjustment seat 18 will cooperate to adjust the horizontal position, which in turn drives the upper clamping device to adjust the position synchronously, thereby completing the horizontal clamping adjustment of the metal part.
[0024] Furthermore, a limiting wheel 29 is mounted below the second rotating wheel 19, and a large arm 32 is mounted in the middle of the limiting wheel 29. An end clamp 26 is installed on the side of the large arm 32, and an elastic retaining ring 25 for the shaft is mounted on the surface of the large arm 32. A foot pad 14 is mounted below the clamping base 16, and a welding frame 13 is mounted on the other side of the clamping base 16. Four sets of casters 4 are mounted below the welding frame 13, and a lower support 5 is mounted in the middle of the welding frame 13. A vertical adjustment shaft 8 is provided, with a first handwheel 9 installed at one end of the vertical adjustment shaft 8. A vertical chuck 6 is installed in the middle of the vertical adjustment shaft 8. A horizontal adjustment shaft 12 is installed in the middle of the tip of the vertical chuck 6. A second handwheel 7 is installed at one end of the horizontal adjustment shaft 12. A horizontal chuck 11 is installed at the other end of the horizontal adjustment shaft 12. A fixed connecting plate 10 is installed on the surface of the horizontal chuck 11. A power distribution box 1 is installed on the inner wall of the fixed connecting plate 10. A welding laser 3 is installed at the top of the power distribution box 1.
[0025] During operation, parts of different specifications are often encountered in welding. When encountering larger parts, the position of the laser needs to be adjusted to prevent collisions during operation. By rotating the No. 2 handwheel 7 installed in the middle, the lateral adjustment shaft 12 will repeatedly extend and retract, thereby driving the fixed connecting plate 10 installed at the end to move laterally. When the fixed connecting plate 10 moves, it will drive the laser welding device installed on the surface to change its lateral position synchronously. At the same time, the rotation of the No. 1 handwheel 9 can adjust the vertical height of the laser welding device, thereby completing the laser welding clamping operation of the entire metal part.
[0026] Working principle: In current technology, the clamping and fixing devices of polishing machines on the market typically consist of a clamping bracket 15, a motor 28, an end clamping plate 26, a synchronous handwheel, a boom 32, a connecting rod 33, a lead screw, and a welding laser 3. Rotating the synchronous handwheel drives the adjustment shaft to rotate, adjusting the height and lateral position of the clamping device, thereby adjusting the position of the upper end clamping device. The end clamping plate 26 then cooperates to complete the fixing and clamping operation of the metal parts. However, during the welding clamping process, the clamping device often needs to adjust the position of the clamp for different specifications of metal parts to prevent collisions between the parts and the welding laser 3. This is time-consuming and labor-intensive, affecting work efficiency. Therefore, to address the above problems, an easily adjustable welding clamp is proposed. When performing welding clamping operations on metal parts, rotating the lower horizontal synchronous handwheel 21 drives the middle... The transverse lead screw 22 rotates synchronously. When the transverse lead screw 22 rotates, the three-axis adjusting seat 18 will adjust its transverse position accordingly, thereby driving the clamping device above to adjust its position synchronously, thus completing the transverse clamping adjustment of the metal part. In welding operations, parts of different specifications are often encountered. When encountering larger parts, the position of the laser needs to be adjusted to prevent collisions during operation. By rotating the second handwheel 7 installed in the middle, when the second handwheel 7 rotates, the transverse adjustment shaft 12 will repeatedly extend and retract, thereby driving the fixed connecting plate 10 installed at the end to move its transverse position. When the fixed connecting plate 10 moves, it will drive the laser welding device installed on the surface to change its transverse position synchronously. At the same time, when the first handwheel 9 rotates, the vertical height of the laser welding device can be adjusted, thus completing the overall laser welding clamping operation of the metal part.
[0027] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An easily adjustable welding fixture, characterized in that: The device includes a clamping base (16), on the surface of which a clamping bracket (15) is mounted. Two sets of central retaining rings (23) are mounted on the middle surface of the clamping bracket (15). Two sets of connecting rods (33) are installed through the middle of the central retaining rings (23). A transverse synchronous handwheel (21) is mounted at the end of the connecting rod (33). A transverse lead screw (22) is mounted in the middle of the transverse synchronous handwheel (21). A three-axis adjusting seat (18) is mounted in the middle of the transverse synchronous handwheel (21) and the central retaining rings (23). A vertical synchronous handwheel (24) is mounted at the bottom of the three-axis adjusting seat (18). A vertical lead screw (17) is mounted in the middle of the vertical synchronous handwheel (24). A motor mounting plate (27) is mounted on the top of the other set of connecting rods (33).
2. The easily adjustable welding fixture according to claim 1, characterized in that: Two sets of gaskets (31) are installed on one side surface of the motor mounting plate (27), and a motor base (30) is mounted on the surface of the gaskets (31). A motor (28) is installed on the top of the motor base (30).
3. The easily adjustable welding fixture according to claim 2, characterized in that: The output end of the motor (28) is equipped with a first rotating wheel (20), and the other side surface of the motor mounting plate (27) is equipped with a second rotating wheel (19). The first rotating wheel (20) and the second rotating wheel (19) are connected by a transmission belt.
4. The easily adjustable welding fixture according to claim 3, characterized in that: The second rotating wheel (19) is equipped with a limiting wheel (29) below it. The limiting wheel (29) is equipped with a large arm (32) in the middle. The large arm (32) is equipped with an end clamp (26) on its side. The large arm (32) is equipped with an elastic retaining ring (25) for shafts.
5. The easily adjustable welding fixture according to claim 1, characterized in that: The clamping base (16) is fitted with foot pads (14) below it. The other side of the clamping base (16) is fitted with a welding frame (13). The welding frame (13) is fitted with four sets of casters (4) below it. The welding frame (13) is fitted with a lower support (5) in the middle. The lower support (5) is fitted with a vertical adjustment shaft (8) in the middle. The end of the vertical adjustment shaft (8) is fitted with a first handwheel (9). The vertical adjustment shaft (8) is fitted with a vertical chuck (6) in the middle.
6. The easily adjustable welding fixture according to claim 5, characterized in that: The vertical chuck (6) is equipped with a horizontal adjustment shaft (12) at the middle of its tip. A second handwheel (7) is installed at one end of the horizontal adjustment shaft (12), and a horizontal chuck (11) is installed at the other end of the horizontal adjustment shaft (12). A fixed connecting plate (10) is installed on the surface of the horizontal chuck (11), and a distribution box (1) is installed on the inner wall of the fixed connecting plate (10). A welding laser (3) is installed on the top of the distribution box (1).