Assembling equipment

Abstract

The utility model provides assembling equipment, which belongs to the technical field of product assembling and processing, and comprises a rack, a transporting mechanism and a pressing and positioning mechanism, the transporting mechanism is arranged on the rack, the transporting mechanism is used for transporting parts to be assembled, and the transporting mechanism is provided with a transporting surface for transporting the parts to be assembled; the compressing and positioning mechanism is arranged on the rack and arranged on the transporting mechanism in a striding mode corresponding to the transporting face, the compressing and positioning mechanism comprises a compressing and positioning base and a compressing assembly used for compressing a to-be-assembled part, and the compressing assembly is arranged on the compressing and positioning base in a sliding mode in the first direction; the pressing assembly is provided with a pressing position close to the migration surface and a preparation position away from the migration surface, and the pressing assembly reciprocates between the pressing position and the preparation position; and the pressing assembly comprises a mounting base and a force application part which is arranged on the mounting base in a sliding mode in the second direction, the force application part is provided with an extending position and a recycling position, and the force application part reciprocates between the extending position and the recycling position, so that the operator is prevented from being interfered when working, and the working efficiency of the operator is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model belongs to product assembly processing technical field, in particular, relate to an assembly equipment. BACKGROUND

[0002] The production line is the route that the product production process has passed, namely, from the raw material into the production site, through processing, transportation, assembly, inspection and a series of production activities constitute the route. The production line divides a production repetitive process into several sub-processes, the previous sub-process creates execution conditions for the next sub-process, and each process can be carried out simultaneously with other sub-processes. The production line can be divided into full-automatic production line and semi-automatic production line according to the degree of automation. The full-automatic production line refers to the equipment of the whole production line is full-automatic equipment, and all production equipment is connected into an automatic line through automatic plate feeding machine, buffer belt and automatic plate feeding machine. The semi-automatic production line refers to the main production equipment is not connected or not completely connected, and part of the operation is still operated by manual production line.

[0003] At the process point of the semi-automatic production line, part of the operation needs manual operation, so the layout of the equipment at the process point of the production line needs to adapt to the manual operation, avoid interference between manual operation and equipment, affect the efficiency of manual operation, and even harm the operator's body. CONTENT OF THE UTILITY MODEL

[0004] In view of the above-mentioned defects of the prior art, the utility model aims at providing an assembly equipment to solve the problems of unreasonable layout at the process point of manual operation and affect the efficiency of manual operation in the prior art.

[0005] To achieve the above-mentioned purpose and other related purposes, the utility model provides an assembly equipment, which comprises:

[0006] A rack;

[0007] A moving mechanism, which is arranged on the rack, is used for moving the assembly part, and has a moving surface for moving the assembly part;

[0008] The pressing positioning mechanism is arranged on the frame and across the moving mechanism corresponding to the moving surface, and comprises a pressing positioning base and a pressing assembly for pressing the to-be-assembled part, the pressing assembly is slidingly arranged on the pressing positioning base along a first direction, the pressing assembly has a pressing position close to the moving surface and a preparation position away from the moving surface, and the pressing assembly reciprocates between the pressing position and the preparation position; the pressing assembly comprises a mounting seat and a force applying member slidingly arranged on the mounting seat along a second direction, the force applying member has an extending position and a recovery position, the force applying member reciprocates between the extending position and the recovery position, the second direction is perpendicular to the first direction, and the second direction is the moving direction of the moving mechanism.

[0009] Optionally, the force applying member comprises a main plate and an adjusting plate connected with the main plate, the main plate and the adjusting plate are arranged corresponding to the moving surface, the main plate is slidingly arranged on the mounting seat along the second direction, and the main plate and the adjusting plate are arranged at a relative distance, and the adjusting plate is closer to the moving surface than the main plate.

[0010] Optionally, a plurality of clamping columns extending towards the moving surface are arranged on one side of the adjusting plate facing the moving surface.

[0011] Optionally, a positioning hole for positioning the position of the upper screw is arranged on the force applying member.

[0012] Optionally, the assembling device has an assembling position for assembling the to-be-assembled part, a lifting assembly corresponding to the assembling position is arranged on the moving mechanism, the lifting assembly comprises a lifting support and a lifting drive, the lifting drive is arranged on the frame, an output end of the lifting drive is connected with the lifting support, the lifting support has a lifting position and a lowering position, the lifting position is closer to the assembling position than the lowering position, and the lifting drive drives the lifting support to reciprocate between the lifting position and the lowering position.

[0013] Optionally, the assembling device further comprises a nail taking assembly and a nail feeding assembly, the nail feeding assembly is arranged corresponding to the assembling position, and the nail taking assembly, the nail feeding assembly and the pressing positioning mechanism are sequentially arranged and located on the same side of the moving mechanism along the conveying direction of the moving mechanism.

[0014] Optionally, the nail feeding assembly comprises a fixed rod, a moving sleeve slidingly arranged on the fixed rod and an electric screwdriver pulling assembly connected with the moving sleeve.

[0015] Optionally, the electric screwdriver pull-out assembly includes a fixed base, a pull-out component, and an electric screwdriver. The fixed base is connected to the movable sleeve, the pull-out component is slidably disposed on the fixed base along the tangential direction of the movable sleeve, and the electric screwdriver is disposed on the pull-out component.

[0016] Optionally, the fixing base has at least two limiting holes arranged radially along the fixing rod, and the pull-out component includes a pull-out rod, with one pull-out rod passing through each of the limiting holes.

[0017] Optionally, the electric screwdriver pull-out assembly includes a guide post, which is disposed on the fixed rod, and the movable sleeve is further provided with a guide hole, in which the guide post passes.

[0018] As described above, the assembly equipment of this utility model has the following beneficial effects:

[0019] By mounting the clamping and positioning mechanism across the transport mechanism, the space above the transport surface of the transport mechanism can be made reasonable, while meeting the clamping requirements for the parts to be assembled, thus maximizing the utilization of the workspace. At the same time, by setting a second moving component, the force-applying component can be driven to reciprocate between the extension position and the retraction position, avoiding interference with the operator's operation while the operator is working, and greatly ensuring the operator's work efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the assembly equipment with a dust cover according to an embodiment of the present invention.

[0021] Figure 2 This is a schematic diagram of the assembly equipment without a dust cover, according to an embodiment of the present invention.

[0022] Figure 3 This is a schematic diagram of the pressing and positioning mechanism according to an embodiment of the present invention.

[0023] Figure 4 This is a front view of the electric screwdriver pull-out assembly according to an embodiment of the present invention.

[0024] Figure 5 This is a three-dimensional structural diagram of the electric screwdriver pull-out assembly according to an embodiment of the present invention.

[0025] Figure 6 This is a schematic diagram of the lifting component according to an embodiment of the present invention.

[0026] Labeling Explanation: 1. Frame; 2. Transport Mechanism; 3. Clamping and Positioning Mechanism; 301. Clamping and Positioning Base; 302. Limiting Rod; 303. First Drive Component; 304. Mounting Base; 305. Slide Rail; 306. Slide Bar; 307. Main Board; 308. Adjustment Plate; 4. Top Nail Assembly; 401. Moving Sleeve; 402. Fixing Rod; 403. Guide Post; 404. Fixing Base; 405. Pull-out Rod; 406. Bracket Base; 407. Electric Screwdriver; 5. Vibratory Feeder; 6. Screw Supply Component; 7. Lifting Assembly; 8. Waste Disposal and Recycling Component; 9. Scanner. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0028] Please see Figures 1 to 6 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0029] In order to describe this utility model in detail, the following is a specific description of an assembly device according to this utility model:

[0030] Please combine Figures 1 to 3As shown, this utility model provides an assembly device, including a frame 1, a transport mechanism 2, and a clamping and positioning mechanism 3. The transport mechanism 2 is disposed on the frame 1 and is used to transport the parts to be assembled. The transport mechanism 2 has a transport surface for transporting the parts to be assembled. The clamping and positioning mechanism 3 is disposed on the frame 1 and spans the transport mechanism 2 corresponding to the transport surface. The clamping and positioning mechanism 3 includes a clamping and positioning base 301 and a clamping component for clamping the parts to be assembled. The clamping component is slidably disposed on the clamping and positioning base 301 along a first direction. The clamping component has a clamping position close to the transport surface and a ready position away from the transport surface. The clamping component reciprocates between the clamping position and the ready position. The clamping component includes a mounting base 304 and a force-applying member slidably disposed on the mounting base 304 along a second direction. The force-applying member has an extension position and a retraction position. The force-applying member reciprocates between the extension position and the retraction position. The first direction and the second direction are perpendicular, and the second direction is the transport direction of the transport mechanism 2. By mounting the clamping and positioning mechanism 3 across the transport mechanism 2, the space above the transport mechanism 2 can be used efficiently, while also meeting the clamping requirements for the parts to be assembled, thus maximizing the use of the workspace. Furthermore, by setting a second moving component, the force-applying component can be driven to reciprocate between the extension and retraction positions, avoiding interference with the operator's work and greatly ensuring the operator's work efficiency.

[0031] The force-applying components include a main board 307 and an adjusting plate 308 connected to the main board 307. Both the main board 307 and the adjusting plate 308 are positioned corresponding to the moving surface. The main board 307 is slidably mounted on the mounting base 304 along a second direction. The main board 307 and the adjusting plate 308 are spaced apart, with the adjusting plate 308 closer to the moving surface than the main board 307. The main board 307 and the adjusting plate 308 facilitate adjustment of the clamping force between the adjusting plate 308 and the part to be assembled.

[0032] The adjusting plate 308 has multiple clamping posts extending towards the transport surface on its side facing the transport surface. By clamping the parts to be assembled with the clamping posts, surface contact can be changed to point contact, avoiding damage to the vulnerable parts of the parts to be assembled. At the same time, the clamping posts are made of elastic material, making the structure easy to replace and low in manufacturing cost.

[0033] Specifically, the force-applying component is provided with positioning holes for locating the screw positions. By providing positioning holes, the operator can easily locate the position to be screwed when performing screw-locking operations on the component to be assembled, improving the convenience and accuracy of the operation.

[0034] In this embodiment, the clamping and positioning base 301 is further provided with a first driving member 303 and a limiting rod 302. The output end of the first driving member 303 is connected to the clamping assembly and is used to drive the clamping assembly to reciprocate along the first direction. The clamping and positioning base 301 is provided with a first limiting hole, which extends along the first direction. The limiting rod 302 passes through the limiting hole. In this embodiment, the clamping and positioning base 301 is provided with four limiting rods 302. Two adjacent limiting rods 302 form a group and are connected at their ends. The other end of the limiting rod 302 is connected to the clamping assembly to limit the movement direction of the limiting rod 302. The line connecting the clamping position and the preparation position extends along the first direction, which is the height direction of the assembly equipment. The movement direction of the moving mechanism 2 is the second direction, and the first direction and the second direction are perpendicular. The first driving member 303 can be a cylinder or a linear motor. The mounting base 304 is provided with two slide rails 305. The output end of the first drive unit 303 is connected to the mounting base 304. A slide bar 306 is provided on each slide rail 305, which engages with the slide rail 305 and can slide along a second direction. The slide bar 306 extends along the second direction, and a force-applying component is disposed on the slide bar 306. The slide rails 305 and the slide bar 306 cooperate to cause the force-applying component to reciprocate between an extended position and a retracted position. The slide bar 306 slides on the slide rails 305 via a second drive unit, which can be a cylinder or a linear motor.

[0035] like Figure 6 As shown, the assembly equipment has an assembly position for assembling the parts to be assembled. A lifting component 7 is provided on the transport mechanism 2 corresponding to the assembly position. The lifting component 7 includes a lifting receiving component and a lifting drive component. The lifting drive component is mounted on the frame 1, and its output end is connected to the lifting receiving component. The lifting receiving component has a lifting position and a lowering position, with the lifting position closer to the assembly position than the lowering position. The lifting drive component drives the lifting receiving component to reciprocate between the lifting position and the lowering position. In this embodiment, the transport mechanism 2 includes two transport tracks, both extending in the direction of conveying the parts to be assembled. The two transport tracks are arranged at intervals along a first direction, which is perpendicular to the conveying direction of the parts to be assembled. The lifting component 7, corresponding to the assembly position, is positioned between the two transport tracks. Each transport track includes a ring chain and two sprockets. The ring chain is sleeved on the two sprockets. The corresponding sprockets of the two transport tracks share a common shaft, thus ensuring that the conveying speeds of the two transport tracks are consistent. In this embodiment, a motor drives a rotating shaft to rotate around its axial direction, thereby moving the sprocket and the ring chain to transport the parts to be assembled. In some embodiments, the rotating shaft can be manually rotated to drive it around its axial direction, and the method of implementation can be changed according to actual usage needs.

[0036] like Figure 1 and Figure 2As shown, the assembly equipment also includes a nail-removing assembly and a nail-attaching assembly 4. The nail-attaching assembly 4 is positioned corresponding to the assembly position. Along the conveying direction of the transport mechanism 2, the nail-removing assembly, the nail-attaching assembly 4, and the clamping and positioning mechanism 3 are arranged sequentially and located on the same side of the transport mechanism 2. By rationally arranging the positions of the clamping and positioning mechanism 3, the nail-removing assembly, and the nail-attaching assembly 4, the distance between the nail-removing assembly and the assembly position is reduced, which facilitates operation by the operator and reduces the design requirements for the nail-removing assembly. In this embodiment, the nail-retrieving assembly includes a nail-forming component and a nail-storing component. The nail-forming component provides screws through a screw supply component 6. The nail-forming component can be a vibratory feeder 5, etc. After the screws are arranged in an orderly manner by the nail-forming component, the arranged screws are sent to the nail-storing component. The nail-storing component includes a nail-storing shell with a nail-storing cavity inside. The nail-storing shell has a screw inlet and a screw outlet that are respectively connected to the nail-storing cavity. The nail-storing cavity is provided with a nail-storing structure with a screw movement channel. The two ends of the screw movement channel are the inlet position corresponding to the screw inlet and the outlet position corresponding to the screw outlet, respectively. When the screw reaches the inlet position of the screw movement channel from the screw inlet, it is pushed to the outlet position by a pusher on the nail-storing component. In this embodiment, the pusher is a push rod extending along the screw movement direction. One end of the push rod is used to push the screw to move, and the other end is connected to a pusher drive component. The pusher drive component can be a cylinder, and the type of pusher drive component can be adjusted according to actual usage needs.

[0037] The upper nail assembly 4 includes a fixed rod 402, a movable sleeve 401 slidably mounted on the fixed rod 402, and an electric screwdriver pull-out assembly connected to the movable sleeve 401. The fixed rod 402 is mounted on the frame 1 via a bracket base 406. This structure facilitates the operator's use of the electric screwdriver 407, eliminating the need to search for its location during use. In this embodiment, the upper nail assembly 4 includes an elastic element (not shown in the figure), which is positioned between the electric screwdriver pull-out assembly and the frame 1 or the fixed rod 402. The force of the elastic element extends axially along the fixed rod 402. The electric screwdriver pull-out assembly has a reset position and a use position. The elastic element automatically resets the electric screwdriver pull-out assembly to the reset position after use, and the reset position is further away from the workpiece to be assembled than the use position along the axial direction of the fixed rod 402. Since most of the weight of the electric screwdriver 407 is borne by the elastic element, the operator only needs to use a small force to hold the electric screwdriver 407, making it labor-saving and safe.

[0038] The electric screwdriver pull-out assembly includes a fixed base 404, a pull-out component, and an electric screwdriver 407. The fixed base 404 is connected to a movable sleeve 401. The pull-out component is slidably mounted on the fixed base 404 along the tangential direction of the movable sleeve 401, and the electric screwdriver 407 is mounted on the pull-out component. By providing the pull-out component, the usable coverage area of ​​the electric screwdriver 407 can be increased, improving the ease of use and practicality of the screwdriver assembly 4.

[0039] Specifically, the fixing base 404 has at least two limiting holes arranged radially along the fixing rod 402. The pull-out component includes a pull-out rod 405, and a pull-out rod 405 is inserted into each limiting hole. In this embodiment, the fixing base 404 has four limiting holes, and a pull-out rod 405 is inserted into each limiting hole. The corresponding ends of each pull-out rod 405 are connected to each other to prevent the pull-out rod 405 from slipping out of the limiting hole. This structure is stable and facilitates the use of the electric screwdriver 407. At the same time, it can keep the electric screwdriver 407 in an upright position at all times, ensuring that the screw remains upright during the screw-tightening process on the part to be assembled, thereby improving the quality of screw tightening.

[0040] In this embodiment, the electric screwdriver pull-out assembly includes a guide post 403, which is disposed on the fixed rod 402. The movable sleeve 401 also has a guide hole, through which the guide post 403 passes. By providing the guide post 403, the movement direction of the movable sleeve 401 can be limited, preventing the movable sleeve 401 from pulling the fixed rod 402 away from its original position due to excessive pulling force, thus ensuring the overall stability of the upper screw assembly 4.

[0041] When using the assembly equipment, parts that need to be installed on the assembly components can be scanned with the barcode scanner 9 before installation. This facilitates the traceability of product assembly and installation, avoids incorrectly installed parts, and allows excess parts to be discarded in the waste disposal and recycling container 8, keeping the operating surface clean and tidy. In this embodiment, the waste disposal and recycling container 8 is equipped with a sensor to detect whether excess parts have been discarded, thus ensuring the smooth completion of each step and preventing products with excess parts not removed from entering the market.

[0042] In this embodiment, the electric screwdriver pull-out assembly, waste disposal and recycling component 8, barcode scanner 9, lifting assembly 7, and transport mechanism 2 on the frame 1 are all housed inside a dust cover to prevent the external environment from affecting the operation of the assembly equipment and to improve the stability of the assembly equipment during operation.

[0043] In summary, by mounting the clamping and positioning mechanism 3 across the transport mechanism 2, the space above the transport mechanism 2 can be made reasonable, while also meeting the clamping requirements for the parts to be assembled, thus maximizing the utilization of the workspace. Furthermore, by setting a second moving component, the force-applying component can be driven to reciprocate between the extension position and the retraction position, avoiding interference with the operator's operation and greatly ensuring the operator's work efficiency.

[0044] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. An assembly device, characterized in that, include: frame; A transport mechanism is disposed on the frame and is used to transport the parts to be assembled. The transport mechanism has a transport surface for transporting the parts to be assembled. A clamping and positioning mechanism is disposed on the frame and spans the transport mechanism corresponding to the transport surface. The clamping and positioning mechanism includes a clamping and positioning base and a clamping assembly for clamping the workpiece to be assembled. The clamping assembly is slidably disposed on the clamping and positioning base along a first direction. The clamping assembly has a clamping position close to the transport surface and a ready position away from the transport surface. The clamping assembly reciprocates between the clamping position and the ready position. The clamping assembly includes a mounting base and a force-applying member slidably disposed on the mounting base along a second direction. The force-applying member has an extension position and a retraction position. The force-applying member reciprocates between the extension position and the retraction position. The second direction is perpendicular to the first direction and is the transport direction of the transport mechanism.

2. The assembly equipment according to claim 1, characterized in that: The force-applying component includes a main board and an adjustment plate connected to the main board. Both the main board and the adjustment plate are disposed corresponding to the moving surface. The main board is slidably disposed on the mounting base along the second direction. The main board and the adjustment plate are disposed at a relative distance. The adjustment plate is closer to the moving surface than the main board.

3. The assembly equipment according to claim 2, characterized in that: The adjustment plate has multiple clamping posts extending toward the transport surface on the side facing the transport surface.

4. The assembly equipment according to claim 2, characterized in that: The force-applying component is provided with positioning holes for locating the position of the screw.

5. The assembly equipment according to claim 1, characterized in that: The assembly equipment has an assembly position for assembling parts to be assembled. The transport mechanism is provided with a lifting component corresponding to the assembly position. The lifting component includes a lifting receiving component and a lifting drive component. The lifting drive component is disposed on the frame. The output end of the lifting drive component is connected to the lifting receiving component. The lifting receiving component has a lifting position and a lowering position. The lifting position is closer to the assembly position than the lowering position. The lifting drive component drives the lifting receiving component to reciprocate between the lifting position and the lowering position.

6. The assembly equipment according to claim 5, characterized in that: The assembly equipment further includes a nail-removing assembly and a nail-attaching assembly. The nail-attaching assembly is positioned corresponding to the assembly position. Along the conveying direction of the transport mechanism, the nail-removing assembly, the nail-attaching assembly, and the clamping and positioning mechanism are arranged sequentially and located on the same side of the transport mechanism.

7. The assembly equipment according to claim 6, characterized in that: The upper nail assembly includes a fixed rod, a movable sleeve slidably disposed on the fixed rod, and an electric screwdriver pull-out assembly connected to the movable sleeve.

8. The assembly equipment according to claim 7, characterized in that: The electric screwdriver pull-out assembly includes a fixed base, a pull-out component, and an electric screwdriver. The fixed base is connected to the movable sleeve. The pull-out component is slidably disposed on the fixed base along the tangential direction of the movable sleeve. The electric screwdriver is disposed on the pull-out component.

9. The assembly equipment according to claim 8, characterized in that: The fixed base has at least two limiting holes arranged radially along the fixed rod, and the pull-out component includes a pull-out rod, with one pull-out rod passing through each of the limiting holes.

10. The assembly equipment according to any one of claims 7-9, characterized in that: The electric screwdriver pull-out assembly includes a guide post, which is disposed on the fixed rod. The movable sleeve also has a guide hole, and the guide post passes through the guide hole.

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