Wear-resistant precision casting for machine tool
By applying ceramic and nano-coatings, along with the design of rollers and rubber pads, to precision castings for machine tools, the problem of wear caused by friction is solved, achieving the effects of reducing friction and wear, and extending service life.
Patent Information
- Application Number
- CN202423064007.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing precision castings for machine tools lack protection during prolonged use, leading to wear and tear due to friction between contact surfaces, thus affecting their service life.
The design employs ceramic and nano coatings to reduce friction, combined with a roller and rubber pad design to minimize friction and wear. It replaces sliding friction with rolling friction, uses rubber pads to cushion excessive impacts, and the nano coating further reduces friction.
It effectively reduces friction, minimizes wear on critical components, extends service life, prevents damage caused by excessive impact, and improves the wear resistance and stability of precision castings for machine tools.
Smart Images

Figure CN223643217U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of precision casting, and in particular to a wear-resistant precision casting for machine tools. Background Technology
[0002] With the development of the manufacturing industry, the requirements for the precision and stability of machine tool processing are constantly increasing. As a key basic component of machine tools, the quality of precision castings directly affects the performance of machine tools. For example, precision machining of automobile engine cylinder blocks and aerospace parts requires high-precision machine tools, which in turn puts forward higher requirements for the precision and quality of precision castings used in machine tools. There are many types of precision parts, and various specifications of precision castings are used in machine tool equipment. Therefore, there is a particular need for a wear-resistant precision casting for machine tools.
[0003] However, existing precision castings for machine tools have certain drawbacks in use. Because precision castings do not have a certain level of protection, the friction generated between the contact surfaces during long-term use will cause a certain degree of wear and affect the service life. Utility Model Content
[0004] The purpose of this utility model is to provide a wear-resistant precision casting for machine tools, in order to solve the problem mentioned in the background art that the existing precision castings for machine tools have certain drawbacks in use. Because precision castings do not have certain protection, the friction generated between the contact surfaces during long-term use will cause a certain degree of wear, affecting the service life.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a wear-resistant precision casting for machine tools, comprising a mounting base plate, a lower retaining shaft connected to the surface of the mounting base plate, a limit retaining ring connected to the surface of the mounting base plate, a connecting rotating rod connected to the surface of the lower retaining shaft, a wear-resistant mechanism provided on one side of the surface of the connecting rotating rod, a mounting mechanism provided on one side of the surface of the connecting rotating rod, an upper retaining shaft connected to one side of the surface of the connecting rotating rod, a lower half-cylinder connected to one side of the surface of the connecting rotating rod, an upper half-cylinder connected to one side of the surface of the connecting rotating rod, a movable plate connected to one side of the surface of the lower half-cylinder, and a limit groove formed on one side of the surface of the movable plate;
[0006] The wear-resistant mechanism includes a ceramic coating, a nano coating, a groove, a connecting rod, a rubber pad, a locking groove, and a roller. The surface of the mounting base plate is coated with a ceramic coating, the surface of the lower locking shaft is coated with a nano coating, a groove is opened on one side of the surface of the connecting rod, a connecting rod is embedded on one side of the surface of the connecting rod, a rubber pad is embedded on one side of the surface of the connecting rod, a locking groove is opened on the surface of the lower cylinder, and a roller is connected to one end of the connecting rod.
[0007] Preferably, the connecting rod is fitted inside the slot, the rubber pad is sleeved on the surface of the connecting rod, and the ceramic coating is aluminum oxide.
[0008] Preferably, one side of the surface of the roller is fitted inside the slot, and one side of the surface of the roller is in contact with the inner wall of the lower clamping shaft.
[0009] Preferably, the rollers are arranged in six groups, and the rollers are distributed in a ring with equal spacing, and the nano-coating is silicon dioxide.
[0010] Preferably, the mounting mechanism includes a first threaded groove, a fixing bolt, a first through hole, a first bolt, a second threaded groove, a second through hole, a second bolt, and an internal threaded block. The lower clamping shaft has a first threaded groove on one side of its surface, and one end of the connecting rod is connected to a fixing bolt. The upper clamping shaft has a first through hole on one side of its surface, and a first bolt is threaded through one side of the upper clamping shaft. The lower half-cylinder has a second threaded groove on one side of its surface, and a second through hole is threaded through one side of the upper half-cylinder. One end of the fixing bolt is threaded to an internal threaded block.
[0011] Preferably, one end of the first bolt is threadedly connected to the first threaded groove, and one end of the first bolt matches the size of the first through hole.
[0012] Preferably, one end of the second bolt is threaded to the second threaded groove, and one end of the second bolt matches the size of the second through hole.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This wear-resistant precision casting for machine tools, through the ceramic coating on the surface of the mounting base plate, can significantly reduce the friction when the movable plate contacts it, ensuring smooth movement of the movable plate. When the movable plate is operated, the roller on the connecting rod rolls in the locking groove, greatly reducing the wear between the lower and upper cylinders and the connecting rotating rod. This ingenious design allows the friction loss between key components to be effectively controlled during normal operation of the machine tool. At the same time, when driving the connecting rotating rod to rotate, the nano-coating between the lower locking shaft and the lower locking shaft reduces the friction between them and the connecting rotating rod due to its high smoothness, thus comprehensively extending the service life of the precision casting. Attached Figure Description
[0014] Figure 1 This is a side view of the appearance structure of this utility model;
[0015] Figure 2 This is an exploded view of the installation mechanism of this utility model;
[0016] Figure 3 This is a cross-sectional exploded view of the wear-resistant mechanism of this utility model;
[0017] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0018] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.
[0019] In the diagram: 1. Mounting base plate; 2. Lower retaining shaft; 3. Limiting retaining ring; 4. Connecting rotating rod; 5. Wear-resistant mechanism; 501. Ceramic coating; 502. Nano coating; 503. Groove; 504. Connecting rod; 505. Rubber pad; 506. Retaining groove; 507. Roller; 6. Mounting mechanism; 601. First threaded groove; 602. Fixing bolt; 603. First through hole; 604. First bolt; 605. Second threaded groove; 606. Second through hole; 607. Second bolt; 608. Internal threaded block; 7. Upper retaining shaft; 8. Lower half-cylinder; 9. Upper half-cylinder; 10. Movable plate; 11. Limiting groove. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-5 This utility model provides a technical solution: a wear-resistant precision casting for machine tools, including a mounting base plate 1, a lower retaining shaft 2 connected to the surface of the mounting base plate 1, a limit retaining ring 3 connected to the surface of the mounting base plate 1, a connecting rotating rod 4 connected to the surface of the lower retaining shaft 2, a wear-resistant mechanism 5 provided on one side of the surface of the connecting rotating rod 4, a mounting mechanism 6 provided on one side of the surface of the connecting rotating rod 4, an upper retaining shaft 7 connected to one side of the surface of the connecting rotating rod 4, a lower half-cylinder 8 connected to one side of the surface of the connecting rotating rod 4, an upper half-cylinder 9 connected to one side of the surface of the connecting rotating rod 4, a movable plate 10 connected to one side of the surface of the lower half-cylinder 8, and a limit groove 11 formed on one side of the surface of the movable plate 10;
[0022] The wear-resistant mechanism 5 includes a ceramic coating 501, a nano coating 502, a groove 503, a connecting rod 504, a rubber pad 505, a locking groove 506, and a roller 507. The surface of the mounting base plate 1 is coated with a ceramic coating 501, the surface of the lower locking shaft 2 is coated with a nano coating 502, a groove 503 is formed on one side of the surface of the connecting rod 4, a connecting rod 504 is fitted onto one side of the surface of the connecting rod 4, a rubber pad 505 is fitted onto one side of the surface of the connecting rod 4, a locking groove 506 is formed on the surface of the lower half-cylinder 8, and one end of the connecting rod 504 is connected to the roller 507. During use, the ceramic coating 501 on the surface of the mounting base plate 1 effectively reduces the friction generated when the movable plate 10 contacts it, resulting in good overall wear resistance and ensuring smooth movement of the movable plate 10 on its surface. When the user operates the movable plate 10, the surface of the connecting rod 504... The roller 507 can roll flexibly within the locking groove 506 on the surface of the lower half-cylinder 8. This rolling process greatly reduces the wear between the lower half-cylinder 8 and the upper half-cylinder 9 and the connecting rod 4, extending the service life of related components. If the user applies too much force when moving the movable plate 10, the rubber pad 505 on the inside of the locking groove 506 will be compressed by the connecting rod 504 on the surface of the roller 507. In this way, rigid contact between the roller 507 and the lower half-cylinder 8 and the upper half-cylinder 9 is cleverly avoided, preventing damage to the components due to excessive impact. At the same time, during the rotation of the connecting rod 4, the nano-coating 502 between the lower locking shaft 2 and the upper locking shaft 7 has a high degree of smoothness, which significantly reduces the friction between the connecting rod 4 and the lower locking shaft 2 and the upper locking shaft 7, further helping the entire wear-resistant mechanism 5 to function and effectively extending the service life of the precision casting.
[0023] Furthermore, the connecting rod 504 is fitted inside the slot 503, and the rubber pad 505 is sleeved on the surface of the connecting rod 504. The ceramic coating 501 is aluminum oxide. With the setting of the rubber pad 505, when the user moves the movable plate 10 too violently during use, it will be compressed by the connecting rod 504 on the surface of the roller 507, thereby avoiding rigid contact between the roller 507 and the lower half-cylinder 8 and the upper half-cylinder 9, playing a buffering and protective role, and preventing damage to related components due to excessive rigid collision.
[0024] Furthermore, one side of the surface of the roller 507 is fitted inside the slot 506, and one side of the surface of the roller 507 is in contact with the inner wall of the lower clamping shaft 2. With the setting of the roller 507, when the movable plate 10 moves during use, the roller 507 can roll in the slot 506, thereby reducing the wear between the lower half-cylinder 8 and the upper half-cylinder 9 and the connecting rotating rod 4. By replacing possible sliding friction or rigid collision with rolling friction, the relevant components are effectively protected and their service life is extended.
[0025] Furthermore, six sets of rollers 507 are provided, and the rollers 507 are distributed in a ring with equal spacing. The nano-coating 502 is made of silicon dioxide. With the setting of the nano-coating 502, the nano-coating 502, which is made of silicon dioxide, has high smoothness during use. With its high smoothness, it can significantly reduce the friction between the connecting rod 4 and the lower clamping shaft 2 and the upper clamping shaft 7, and reduce the wear caused by friction between the parts.
[0026] Furthermore, the mounting mechanism 6 includes a first threaded groove 601, a fixing bolt 602, a first through hole 603, a first bolt 604, a second threaded groove 605, a second through hole 606, a second bolt 607, and an internal threaded block 608. The lower retaining shaft 2 has a first threaded groove 601 on one side of its surface, and a fixing bolt 602 is connected to one end of the connecting rod 4. The upper retaining shaft 7 has a first through hole 603 on one side of its surface, and a first bolt 604 is threaded through one side of the upper retaining shaft 7. The lower half-cylinder 8 has a second threaded groove 605 on one side of its surface, and a second through hole 606 is threaded through one side of the upper half-cylinder 9. A second bolt 607 is threaded through one side of the upper half-cylinder 9. One end of the fixing bolt 602 is threadedly connected to an internal threaded block 608. The mounting mechanism 6 is constructed by connecting the first threaded groove 601, the fixing bolt 602, the first through hole 603, the first bolt 604, the second threaded groove 605, the second through hole 606, the second bolt 607, and the internal threaded block 608. When using the threaded block 608, during the assembly of the precision casting, firstly, the movable plate 10 is placed on the surface of the mounting base plate 1. Then, the lower half-cylinder 8 on one side of the movable plate 10 is horizontally aligned with the lower retaining shaft 2 on the surface of the mounting base plate 1. Subsequently, the connecting rod 4 is embedded into the surface of the lower retaining shaft 2 and the lower half-cylinder 8. The upper retaining shaft 7 and the upper half-cylinder 9 are placed horizontally on the other side of the connecting rod 4, and the first through hole 603 and the second through hole 606 on their surfaces are horizontally aligned with the first thread groove 601 and the second thread groove 605, respectively. Then, the first bolt 604 is used to thread through the first through hole 603 and connect to the first thread groove 601. At the same time, the second bolt 607 is used to thread through the second through hole 606 and connect to the second thread groove 605. At this time, the internal threaded block 608 is used to connect around the thread on the surface of the fixing bolt 602, thereby installing the movable plate 10 onto the surface of the mounting base plate 1 and completing the assembly of the precision casting.
[0027] Furthermore, one end of the first bolt 604 is threadedly connected to the first threaded groove 601, and the size of the first bolt 604 matches that of the first through hole 603. With the setting of the first bolt 604, in use, after the first end of the first bolt 604 passes through the first through hole 603 of the upper clamping shaft 7 and is threadedly connected to the first threaded groove 601 of the lower clamping shaft 2, the lower clamping shaft 2 and the upper clamping shaft 7 can be firmly fixed together.
[0028] Furthermore, one end of the second bolt 607 is threadedly connected to the second threaded groove 605, and the size of the second bolt 607 matches that of the second through hole 606. With the setting of the second bolt 607, in use, after the second bolt 607 passes through the second through hole 606 of the upper half cylinder 9 and is threadedly connected to the second threaded groove 605 of the lower half cylinder 8, the upper half cylinder 9 and the lower half cylinder 8 can be firmly fixed together.
[0029] Working principle: First, when assembling the precision casting, the movable plate 10 is placed on the surface of the mounting base plate 1. Then, the lower half-cylinder 8 on one side of the movable plate 10 is horizontally aligned with the lower retaining shaft 2 on the surface of the mounting base plate 1. Subsequently, the connecting rod 4 is embedded into the surface of the lower retaining shaft 2 and the lower half-cylinder 8. The upper retaining shaft 7 and the upper half-cylinder 9 are then horizontally placed on the other side of the connecting rod 4, and the first through hole 603 and the second through hole 606 on their surfaces are horizontally aligned with the first thread groove 601 and the second thread groove 605, respectively. Then, the first bolt 604 is used to penetrate through. The first through hole 603 is threadedly connected to the first threaded groove 601. Simultaneously, a second bolt 607 is threaded through the second through hole 606 and into the second threaded groove 605. Then, an internal threaded block 608 is used to connect around the threads on the surface of the fixing bolt 602, thereby installing the movable plate 10 onto the surface of the mounting base plate 1, completing the assembly of the precision casting. After assembly, the user needs to install the precision casting onto the machine tool to be used via the mounting base plate 1 at its bottom end, and through the movable plate 10, the limiting retaining ring 3, and the limiting groove 11. The rollers 507 on the surface of the connecting rod 504 can roll flexibly within the locking groove 506 on the surface of the lower half-cylinder 8 when the user operates the movable plate 10 after the entire precision casting is installed. This rolling process greatly reduces the wear between the lower half-cylinder 8 and the upper half-cylinder 9 and the connecting rotating rod 4, and extends the service life of the relevant components. If the user applies too much force when moving the movable plate 10, the rubber pad 505 on the inner side of the locking groove 506 will be pressed against the surface of the roller 507. The connecting rod 504 is compressed under pressure, which cleverly avoids rigid contact between the roller 507 and the lower half-cylinder 8 and the upper half-cylinder 9, preventing damage to the components due to excessive impact. At the same time, during the rotation of the connecting rod 4, the nano-coating 502 between the lower clamping shaft 2 and the upper clamping shaft 7 has a high degree of smoothness, which significantly reduces the friction between the connecting rod 4 and the lower clamping shaft 2 and the upper clamping shaft 7, further helping the entire wear-resistant mechanism 5 to function and effectively extending the service life of the precision casting.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant precision casting for machine tools, comprising a mounting base plate (1), characterized in that: The mounting base plate (1) is connected to a lower retaining shaft (2), the mounting base plate (1) is connected to a limiting retaining ring (3), the lower retaining shaft (2) is connected to a connecting rotating rod (4), a wear-resistant mechanism (5) is provided on one side of the surface of the connecting rotating rod (4), an installation mechanism (6) is provided on one side of the surface of the connecting rotating rod (4), an upper retaining shaft (7) is connected to one side of the surface of the connecting rotating rod (4), a lower half-cylinder (8) is connected to one side of the surface of the connecting rotating rod (4), an upper half-cylinder (9) is connected to one side of the surface of the lower half-cylinder (8), and a movable plate (10) is connected to one side of the surface of the movable plate (10). A limiting groove (11) is opened on one side of the surface of the movable plate (10). The wear-resistant mechanism (5) includes a ceramic coating (501), a nano coating (502), a groove (503), a connecting rod (504), a rubber pad (505), a slot (506), and a roller (507). The surface of the mounting base plate (1) is coated with a ceramic coating (501), the surface of the lower shaft (2) is coated with a nano coating (502), a groove (503) is opened on one side of the surface of the connecting rod (4), a connecting rod (504) is fitted on one side of the surface of the connecting rod (4), a rubber pad (505) is fitted on one side of the surface of the connecting rod (4), a slot (506) is opened on the surface of the lower cylinder (8), and a roller (507) is connected to one end of the connecting rod (504). The installation mechanism (6) includes a first threaded groove (601), a fixing bolt (602), a first through hole (603), a first bolt (604), a second threaded groove (605), a second through hole (606), a second bolt (607), and an internal threaded block (608). The first threaded groove (601) is provided on one side of the surface of the lower clamping shaft (2). One end of the connecting rod (4) is connected to the fixing bolt (602). The first through hole (603) is provided on one side of the surface of the upper clamping shaft (7). The first bolt (604) is connected through one side of the surface of the upper clamping shaft (7). The second threaded groove (605) is provided on one side of the surface of the lower half cylinder (8). The second through hole (606) is provided on one side of the surface of the upper half cylinder (9). The second bolt (607) is connected through one side of the surface of the upper half cylinder (9). One end of the fixing bolt (602) is threadedly connected to the internal threaded block (608).
2. The wear-resistant precision casting for machine tools according to claim 1, characterized in that: The connecting rod (504) is fitted inside the slot (503), the rubber pad (505) is sleeved on the surface of the connecting rod (504), and the ceramic coating (501) is aluminum oxide.
3. The wear-resistant precision casting for machine tools according to claim 1, characterized in that: One side of the surface of the roller (507) is fitted inside the slot (506), and one side of the surface of the roller (507) is in contact with the inner wall of the lower clamping shaft (2).
4. The wear-resistant precision casting for machine tools according to claim 1, characterized in that: The rollers (507) are arranged in six groups, and the rollers (507) are distributed in a ring with equal spacing. The nano-coating (502) is silicon dioxide.
5. The wear-resistant precision casting for machine tools according to claim 1, characterized in that: One end of the first bolt (604) is threadedly connected to the first threaded groove (601), and the size of the first bolt (604) matches that of the first through hole (603).
6. The wear-resistant precision casting for machine tools according to claim 1, characterized in that: One end of the second bolt (607) is threaded to the second threaded groove (605), and the size of the second bolt (607) matches that of the second through hole (606).