Scrap flushing device for faucet machining

Abstract

The utility model relates to a chip flushing device for faucet processing, which belongs to the technical field of faucet processing and comprises a water tank, a faucet workpiece screen frame is arranged on the water tank, a filter screen plate and a water replenishing channel are arranged in the water tank, and a cleaning structure and a driving structure are arranged on the water tank. According to the chip flushing device for faucet machining, by arranging the cleaning structure and the driving structure, water in the water tank is changed into a high-pressure water column through a high-pressure flushing component, and an asynchronous motor serves as a driving source and controls a threaded rod to rotate through mechanical transmission; a T-shaped supporting plate in threaded connection with the outer surface of a threaded rod drives a high-pressure spray head to move left and right through a connecting piece, so that a high-pressure water column is controlled to wash a workpiece on a faucet workpiece screen frame, and metal chippings attached to the surface of the workpiece are instantly stripped and washed away through powerful kinetic energy; and the metal chippings and water are separated by using the filter screen plate, so that the washing water is recycled.

Description

Technical Field

[0001] This utility model relates to the field of faucet processing technology, specifically to a chip removal device for faucet processing. Background Technology

[0002] Faucet manufacturing is a complex process involving multiple precision steps, including cutting, turning, milling, drilling, polishing, electroplating, painting, assembly, and performance testing. Faucets are typically made of copper alloy, stainless steel, or zinc alloy. Copper alloy is favored for its excellent corrosion resistance, stainless steel for its durability, hygiene, and environmental friendliness, and zinc alloy for its lower cost, making it a popular choice for economical faucets. Since faucet manufacturing generates various metal shavings, a shaving removal device is needed to clean them and blow away any adhering metal shavings. This ensures processing precision and creates a clean working environment for subsequent processes. Therefore, shaving removal devices are widely used in faucet casting and machining production lines.

[0003] In current technology, when processing faucets, an air gun is used to blow away metal shavings from the faucet workpiece. However, in practice, workers need to manually blow away the faucet workpiece one by one with an air gun, which results in high labor intensity and low efficiency in cleaning metal shavings, thus affecting the subsequent processing of the faucet workpiece. Therefore, a shaving removal device for faucet processing is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a chip removal device for faucet processing, which has the advantage of high-efficiency rinsing. It solves the problem that in faucet processing, the current method of using an air gun to blow away metal chips from the faucet workpiece is inefficient. In practice, workers need to manually blow away the metal chips one by one with an air gun, which increases the labor intensity of the workers and reduces the efficiency of metal chip removal, thus affecting the subsequent processing of the faucet workpiece.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a chip removal device for faucet processing, comprising a water tank, a faucet workpiece mesh frame provided on the water tank, a filter screen and a water supply channel provided inside the water tank, and a cleaning structure and a driving structure provided on the water tank;

[0006] The cleaning structure includes a support frame installed on the top of a water tank. A guide component is installed on the back of the water tank to limit the vertical movement trajectory of the support frame. An electric push rod for controlling the vertical movement of the support frame is fixedly installed on the back of the water tank. The telescopic end of the electric push rod is fixedly connected to the bottom of the support frame. A high-pressure flushing component for rinsing metal debris from the faucet is provided on the water tank. A connector with one end penetrating through and extending into the bottom of the support frame is slidably installed. A T-shaped support plate is fixedly installed on the top of the connector.

[0007] Furthermore, the driving structure includes a threaded rod rotatably mounted between the left and right side walls of the inner cavity of the support frame, a T-shaped support plate threaded onto the outer surface of the threaded rod, an asynchronous motor fixedly mounted on the top of the support frame, and a transmission component for driving the threaded rod to rotate on one side of the asynchronous motor.

[0008] Furthermore, the faucet workpiece frame is installed inside the water tank, the filter screen and the water supply channel are fixedly connected to the water tank, and one end of the water supply channel extends through and to the outside of the water tank.

[0009] Furthermore, the guiding component includes two guide rods and two connecting sleeves. The two connecting sleeves are respectively fixedly installed on the back of the water tank. The tops of the two guide rods are respectively fixedly connected to the support frame. One end of each guide rod is fixed to the two connecting sleeves and slidably connected to the connecting sleeves.

[0010] Furthermore, the high-pressure flushing component includes a water pump and a high-pressure nozzle. The water pump is fixedly installed inside the water tank, and one end of the water pump is fixedly connected to a connecting water pipe that extends through the water tank to the outside and is fixedly connected to the high-pressure nozzle.

[0011] Furthermore, the connector includes a connecting plate and a connecting ring. The connecting plate is fixedly connected to the outer surface of the connecting ring, and the connecting ring is fixedly installed on the outer surface of the high-pressure nozzle. A limiting groove is provided at the bottom of the support frame. The inner wall of the limiting groove is slidably connected to the outer surface of the connecting plate. The connecting plate is fixedly connected to the bottom of the T-shaped support plate.

[0012] Furthermore, the transmission component includes a belt and two pulleys, with the two pulleys respectively fixedly mounted on the outer surfaces of the asynchronous motor output shaft and the threaded rod, and the belt mounted on the two pulleys.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] The chip removal device for faucet processing, by incorporating a cleaning structure and a drive structure, transforms water in a tank into a high-pressure water jet using a high-pressure rinsing component. An asynchronous motor acts as the drive source, and mechanical transmission controls the rotation of a threaded rod. This causes a T-shaped support plate, threaded to the outer surface of the threaded rod, to move the high-pressure nozzle left and right via a connector. This allows the high-pressure water jet to rinse the workpiece on the faucet's mesh frame, instantly stripping away metal debris adhering to the workpiece surface using powerful kinetic energy. Furthermore, a filter screen separates the metal debris from the water, enabling the rinsing water to be recycled. This significantly enhances the practicality of the chip removal device for faucet processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 1 Enlarged view of point A in the image;

[0017] Figure 3 This is a perspective view of the structural support frame, T-shaped support plate, and guide components of this utility model.

[0018] In the diagram: 1. Water tank; 2. Faucet workpiece frame; 3. Filter screen; 4. Water supply channel; 51. Support frame; 52. Guide component; 53. Electric push rod; 54. High-pressure flushing component; 55. Connector; 56. T-shaped support plate; 57. Threaded rod; 58. Asynchronous motor; 59. Transmission component. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 3 This embodiment of a chip removal device for faucet processing includes a water tank 1, a faucet workpiece mesh frame 2 on the water tank 1, a filter screen 3 and a water supply channel 4 inside the water tank 1, a cleaning structure and a driving structure on the water tank 1, the faucet workpiece mesh frame 2 is installed inside the water tank 1, the filter screen 3 and the water supply channel 4 are fixedly connected to the water tank 1 respectively, and one end of the water supply channel 4 passes through and extends to the outside of the water tank 1.

[0021] In this embodiment, the cleaning structure includes a support frame 51 installed on the top of the water tank 1. A guide component 52 is installed on the back of the water tank 1 to limit the vertical movement trajectory of the support frame 51. The guide component 52 includes two guide rods and two connecting sleeves. The two connecting sleeves are fixedly installed on the back of the water tank 1. The tops of the two guide rods are fixedly connected to the support frame 51. One end of each guide rod is fixed to the two connecting sleeves and slidably connected to them to facilitate stable vertical movement of the support frame 51. An electric push rod 53 for controlling the vertical movement of the support frame 51 is fixedly installed on the back of the water tank 1. The telescopic end of the electric push rod 53 is fixedly connected to the bottom of the support frame 51. A high-pressure flushing component 54 for rinsing metal debris from the faucet is provided on the water tank 1. A connector 55 with one end penetrating and extending into the bottom of the support frame 51 is slidably installed. A T-shaped support plate 56 is fixedly installed on the top of the connector 55.

[0022] The high-pressure flushing component 54 includes a water pump and a high-pressure nozzle. The water pump is fixedly installed inside the water tank 1. One end of the water pump is fixedly connected to a connecting water pipe that extends through the water tank 1 to the outside of the water tank 1 and is fixedly connected to the high-pressure nozzle, so that the water in the water tank 1 can be pumped out by the water pump and sprayed out by the high-pressure nozzle.

[0023] In addition, the connector 55 includes a connecting plate and a connecting ring. The connecting plate is fixedly connected to the outer surface of the connecting ring, and the connecting ring is fixedly installed on the outer surface of the high-pressure nozzle. A limiting groove is provided at the bottom of the support frame 51. The inner wall of the limiting groove is slidably connected to the outer surface of the connecting plate. The connecting plate is fixedly connected to the bottom of the T-shaped support plate 56, so that the high-pressure nozzle can be moved synchronously by moving the connector 55 left and right.

[0024] By adopting the above technical solution, the water pump in the high-pressure flushing component 54 is activated, thereby drawing water from the water tank 1 and spraying it out through the high-pressure nozzle. Then, the electric push rod 53 is activated to retract, causing the electric push rod 53 to drive the support frame 51 and the high-pressure nozzle to move downward, so that the sprayed high-pressure water jet can continuously act directly on the faucet workpiece. The drive structure controls the T-shaped support plate 56 to move left and right, and drives the high-pressure nozzle to move through the connector 55, thereby allowing the water jet to continuously flush the faucet workpiece and remove metal debris.

[0025] In this embodiment, the drive structure includes a threaded rod 57 rotatably mounted between the left and right side walls of the inner cavity of the support frame 51. A T-shaped support plate 56 is threaded onto the outer surface of the threaded rod 57, so that rotating the threaded rod 57 can control the left and right movement of the T-shaped support plate 56. An asynchronous motor 58 is fixedly mounted on the top of the support frame 51. A transmission component 59 for driving the threaded rod 57 to rotate is provided on one side of the asynchronous motor 58. The transmission component 59 includes a belt and two pulleys. The two pulleys are fixedly mounted on the output shaft of the asynchronous motor 58 and the outer surface of the threaded rod 57, respectively. The belt is mounted on the two pulleys, so that the rotating output shaft can drive the threaded rod 57 to rotate using the belt.

[0026] By adopting the above technical solution, the asynchronous motor 58 is started and the output shaft is driven to rotate, so that the output shaft drives the threaded rod 57 to rotate via the belt in the transmission component 59, and then the T-shaped support plate 56 on the outer surface of the threaded rod 57 drives the high-pressure nozzle to move through the connector 55.

[0027] The working principle of the above embodiments is as follows:

[0028] When in use, the shaving device for the faucet manufacturing process starts the water pump in the high-pressure flushing component 54 to draw water from the water tank 1 and spray it out through the high-pressure nozzle. Then, the electric push rod 53 is activated to retract, causing the electric push rod 53 to drive the support frame 51 and the high-pressure nozzle to move downward, so that the sprayed high-pressure water jet can continuously act directly on the faucet workpiece. Then, the asynchronous motor 58 is activated and drives the output shaft to rotate, so that the output shaft drives the threaded rod 57 to rotate through the belt in the transmission component 59. In turn, the T-shaped support plate 56 on the outer surface of the threaded rod 57 drives the high-pressure nozzle to move through the connector 55, so that the water jet continuously flushes the faucet workpiece and removes metal debris.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A chip removal device for faucet processing, comprising a water tank (1), characterized in that: The water tank (1) is provided with a faucet workpiece mesh frame (2), the inside of the water tank (1) is provided with a filter screen plate (3) and a water replenishment channel (4), and the water tank (1) is provided with a cleaning structure and a driving structure; The cleaning structure includes a support frame (51) installed on the top of the water tank (1), a guide component (52) for limiting the vertical movement trajectory of the support frame (51) installed on the back of the water tank (1), an electric push rod (53) for controlling the vertical movement of the support frame (51) fixedly installed on the back of the water tank (1), the telescopic end of the electric push rod (53) being fixedly connected to the bottom of the support frame (51), a high-pressure flushing component (54) for rinsing metal debris from the faucet being provided on the water tank (1), a connector (55) with one end penetrating through and extending into the bottom of the support frame (51) being slidably installed, and a T-shaped support plate (56) being fixedly installed on the top of the connector (55).

2. The chip removal device for faucet processing according to claim 1, characterized in that: The drive structure includes a threaded rod (57) rotatably mounted between the left and right side walls of the inner cavity of the support frame (51), a T-shaped support plate (56) threadedly mounted on the outer surface of the threaded rod (57), an asynchronous motor (58) fixedly mounted on the top of the support frame (51), and a transmission component (59) for driving the threaded rod (57) to rotate on one side of the asynchronous motor (58).

3. The chip removal device for faucet processing according to claim 1, characterized in that: The faucet workpiece frame (2) is installed inside the water tank (1), the filter screen (3) and the water supply channel (4) are fixedly connected to the water tank (1) respectively, and one end of the water supply channel (4) extends through and to the outside of the water tank (1).

4. The chip removal device for faucet processing according to claim 1, characterized in that: The guide component (52) includes two guide rods and two connecting sleeves. The two connecting sleeves are respectively fixedly installed on the back of the water tank (1). The tops of the two guide rods are respectively fixedly connected to the support frame (51). One end of the two guide rods is respectively fixed to the two connecting sleeves and slidably connected to the connecting sleeves.

5. A chip removal device for faucet processing according to claim 1, characterized in that: The high-pressure flushing component (54) includes a water pump and a high-pressure nozzle. The water pump is fixedly installed inside the water tank (1). One end of the water pump is fixedly connected to a connecting water pipe that extends through the water tank (1) and to the outside of the water tank (1) and is fixedly connected to the high-pressure nozzle.

6. A chip removal device for faucet processing according to claim 5, characterized in that: The connector (55) includes a connecting plate and a connecting ring. The connecting plate is fixedly connected to the outer surface of the connecting ring. The connecting ring is fixedly installed on the outer surface of the high-pressure nozzle. A limiting groove is opened at the bottom of the support frame (51). The inner wall of the limiting groove is slidably connected to the outer surface of the connecting plate. The connecting plate is fixedly connected to the bottom of the T-shaped support plate (56).

7. A chip removal device for faucet processing according to claim 2, characterized in that: The transmission component (59) includes a belt and two pulleys. The two pulleys are respectively fixedly installed on the outer surfaces of the output shaft of the asynchronous motor (58) and the threaded rod (57). The belt is installed on the two pulleys.

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