Material positioning device of valve plate trepanning detection workbench
By designing a material positioning device for the distribution plate opening inspection workbench and adopting an automated feeding and positioning mechanism, the consistency and reliability issues of distribution plate inspection were solved, and an efficient and accurate inspection process was achieved.
Patent Information
- Application Number
- CN202520011473.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-03
AI Technical Summary
The lack of automation in current distribution plate testing leads to poor consistency and reliability in testing, making it easy for operators to make mistakes and affecting product quality.
A material positioning device for a distribution plate opening inspection workbench was designed. It adopts an automated feeding and positioning mechanism, and uses a telescopic rod, a lead screw and a motor-driven positioning plate in conjunction with an electromagnetic octagonal wheel to realize the automated sorting and transfer of distribution plates.
This improves the processing efficiency of distribution panel testing, ensures that each distribution panel is tested in sequence, reduces operational errors, and improves the consistency and reliability of testing.
Smart Images

Figure CN223643665U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of distribution plate technology, and in particular to a material positioning device for a distribution plate opening detection workbench. Background Technology
[0002] A flow distribution plate is a device used in industrial production to measure and regulate fluid flow. It typically consists of a rotating part and a stationary part, and the fluid flow is adjusted by the opening and closing of the rotating part.
[0003] In existing technologies, when it is necessary to perform positioning and detection on the distribution plate, if it cannot be operated in an automated and continuous manner, the non-automated detection may result in different execution times and methods for each operation step, which may affect the consistency and reliability of the detection, and ultimately affect product quality. At the same time, the lack of an automated system makes it easy for operators to make errors during the operation, such as inaccurate placement or omission of the distribution plate, resulting in omissions or incomplete detection. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a material positioning device for a distribution plate opening detection workbench.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a material positioning device for a distribution plate opening detection workbench, comprising: a collecting mechanism at one end of a positioning mechanism, the positioning mechanism including a platform, a side plate on the top side of the platform, the top side of the platform being fixedly connected to one end of the side plate, a transfer box at one end of the side side of the side plate, the side side of the side plate being fixedly connected to one side of the transfer box, a telescopic rod on the inner surface of the transfer box, the inner surface of the transfer box being slidably connected to one end of the telescopic rod, and the other end of the telescopic rod being fixedly connected to one end of the side plate.
[0006] In a preferred embodiment, the collection mechanism includes a collection box, a rod is provided on one side of the collection box, one side of the collection box is fixedly connected to one end of the rod, the other end of the rod is engaged with the inner wall of the platform, and one end of the platform is in contact with one side of the collection box.
[0007] In a preferred embodiment, a placement plate is provided at the bottom discharge point of the transfer box, and the bottom discharge point of the transfer box corresponds to the inner surface of the placement plate.
[0008] In a preferred embodiment, a movable block is provided on the bottom side of the positioning plate, the bottom side of the positioning plate is fixedly connected to the top of the movable block, a lead screw is provided on the inner wall of the movable block, and the inner wall of the movable block is threadedly connected to the outer side of the lead screw.
[0009] In a preferred embodiment, one end of the lead screw is rotatably connected to the inner side of the platform, one end of the platform is provided with a motor, one end of the platform is fixedly connected to one end of the motor, and the output end of the motor is fixedly connected to the other end of the lead screw.
[0010] In a preferred embodiment, one side of the movable block is slidably connected to the inner side of the platform, and a detection device is provided on the top side of the platform, with the top side of the platform fixedly connected to the bottom side of the detection device.
[0011] In a preferred embodiment, a second motor is provided at one top end of the platform, and the top end of the platform is fixedly connected to the bottom side of the second motor. An electromagnetic octagonal wheel is provided at the output end of the second motor, and the output end of the second motor is fixedly connected to the inner wall of the electromagnetic octagonal wheel.
[0012] In a preferred embodiment, the top side feed port of the transfer box is provided with a feeding bin, and the bottom end of the top side feed port of the transfer box is fixedly connected to the feeding bin.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] 1. Extend the telescopic rod to push the first distribution plate into the discharge port, causing it to fall into the positioning plate. Then, start the motor to rotate the screw and align the second slot of the positioning plate with the discharge hole of the transfer box. Then, extend the telescopic rod after it retracts to make the second distribution plate fall into the positioning plate. This process is repeated. During this process, the movement of the positioning plate causes the distribution plate in the first slot to be located below the detection equipment. Therefore, by realizing automated feeding and positioning, the processing efficiency of the distribution plate is significantly improved.
[0015] 2. An electromagnetic octagonal wheel is installed next to the testing equipment. When the electromagnetic octagonal wheel is activated, it will attract the distribution plate that has been tested first in the placement plate. At this time, by starting the second motor, the electromagnetic octagonal wheel will rotate and attract the distribution plate in the second slot. As the electromagnetic octagonal wheel attracts the distribution plates in the placement plate in sequence, it can ensure that the distribution plates are transferred in the order of completion of testing. Attached Figure Description
[0016] Figure 1 This is a structural schematic diagram of a material positioning device for a distribution plate opening detection workbench provided by this utility model.
[0017] Figure 2 A top view of the positioning mechanism component of a material positioning device for a distribution plate opening detection workbench provided by this utility model.
[0018] Figure 3This utility model provides a schematic diagram of the positioning mechanism components of a material positioning device for a distribution plate opening detection workbench.
[0019] Figure 4 This utility model provides a schematic diagram of the disassembled structure of the positioning mechanism and the collection mechanism components of a material positioning device for a distribution plate opening detection workbench.
[0020] Legend:
[0021] 1. Positioning mechanism; 11. Platform; 12. Positioning plate; 13. Transfer box; 14. Telescopic rod; 15. Side plate; 16. Lead screw; 17. Motor 1; 18. Testing equipment; 19. Electromagnetic octagonal wheel; 110. Motor 2; 111. Moving block; 112. Feeding bin;
[0022] 2. Collection mechanism; 21. Collection box; 22. Insertion rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1: As Figures 1-4As shown, this utility model provides a technical solution: a material positioning device for a distribution plate opening detection workbench, comprising: a positioning mechanism 1 with a collecting mechanism 2 at one end; the positioning mechanism 1 includes a platform 11; a side plate 15 is provided on the top side of the platform 11; the top side of the platform 11 is fixedly connected to one end of the side plate 15; a transfer box 13 is provided on one side of the side plate 15; the side of the side plate 15 is fixedly connected to one side of the transfer box 13; the inner surface of the transfer box 13... A telescopic rod 14 is provided on the surface of the transfer box 13. One end of the telescopic rod 14 is slidably connected to the inner surface of the transfer box 13, and the other end of the telescopic rod 14 is fixedly connected to one end of the side plate 15. A drop plate 12 is provided at the bottom discharge point of the transfer box 13, and the bottom discharge point of the transfer box 13 corresponds to the inner surface of the drop plate 12. A moving block 111 is provided on the bottom side of the drop plate 12, and the bottom side of the drop plate 12 is fixedly connected to the top of the moving block 111. The inner wall of the moving block 111 is provided with a wire. The inner wall of the moving block 111 is threadedly connected to the outer side of the lead screw 16. One end of the lead screw 16 is rotatably connected to the inner side of the platform 11. A motor 17 is installed at one end of the platform 11, and one end of the platform 11 is fixedly connected to one end of the motor 17. The output end of the motor 17 is fixedly connected to the other end of the lead screw 16. One side of the moving block 111 is slidably connected to the inner side of the platform 11. A detection device 18 is installed on the top side of the platform 11. The bottom side of the test equipment 18 is fixedly connected to the side of the plate 11. A motor 110 is provided at one end of the top side of the plate 11. The bottom side of the top side of the plate 11 is fixedly connected to the bottom side of the motor 110. An electromagnetic octagonal wheel 19 is provided at the output end of the motor 110. The output end of the motor 110 is fixedly connected to the inner wall of the electromagnetic octagonal wheel 19. A feeding bin 112 is provided at the top feed port of the transfer box 13. The bottom end of the feeding bin 112 is fixedly connected to the top feed port of the transfer box (13).
[0025] In this embodiment, when using the material positioning device for the distribution plate opening detection workbench, the distribution plates are first placed one by one into the feeding bin 112. The feeding bin 112 is cylindrical, so the first distribution plate placed will enter the transfer box 13. At this time, by extending the telescopic rod 14, the first distribution plate placed will be pushed to the discharge port. When it is at the discharge port, a positioning plate 12 is designed on the bottom side of the transfer box 13. The positioning plate 12 has eight corresponding slots, and the first distribution plate falls into the positioning plate 12. Then, by using a motor... 17 is started, causing the lead screw 16 to rotate so that the second slot of the positioning plate 12 aligns with the discharge hole of the transfer box 13 again. Then, the extension of the telescopic rod 14 after retraction causes the second distribution plate to fall into the positioning plate 12, and so on. During this process, the movement of the positioning plate 12 causes the distribution plate in the first slot to be located below the detection device 18. Therefore, by realizing automated feeding and positioning, the processing efficiency of the distribution plate is significantly improved. At the same time, it can be ensured that each distribution plate is put into the detection device 18 in a predetermined order and time, reducing potential confusion and errors.
[0026] Secondly, after the test is completed, an electromagnetic octagonal wheel 19 is installed next to the test equipment 18. The electromagnetic octagonal wheel 19 is started to attract the distribution plate that was tested first in the placement plate 12. At this time, the electromagnetic octagonal wheel 19 is rotated by starting the motor 110, and then attracts the distribution plate in the second slot. As the electromagnetic octagonal wheel 19 attracts the distribution plates in the placement plate 12 in sequence, it can ensure that the distribution plates are transferred in the order of completion of the test, thereby maintaining the orderly workflow. At the same time, it is more efficient to transfer the distribution plates from the test equipment 18 to the subsequent processing area, laying a good foundation for the later work and reducing the complexity of subsequent operations.
[0027] Example 2: As Figures 1-4 As shown, the collection mechanism 2 includes a collection box 21, with a rod 22 on one side of the collection box 21. One side of the collection box 21 is fixedly connected to one end of the rod 22, and the other end of the rod 22 is engaged with the inner wall of the platform 11. One end of the platform 11 is in contact with one side of the collection box 21.
[0028] In this embodiment, the collection box 21 installed at one end of the platform 11 can transfer all the distribution disks to the collection box 21 after the electromagnetic octagonal wheel 19 has attracted them. When the distribution disks in the collection box 21 need to be processed, the insertion rod 22 on the collection box 21 is detached from the platform 11, so that the collection box 21 is separated from the platform 11, and then the distribution disks inside can be processed. The design of the collection box 21 enables the distribution disks after attraction to be effectively concentrated in one place, optimizes the subsequent processing process, and avoids the chaos that may be caused by scattered storage.
[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A material positioning device for a distribution plate opening detection workbench, characterized in that, include: A collection mechanism (2) is provided at one end of the positioning mechanism (1). The positioning mechanism (1) includes a platform (11). A side plate (15) is provided on the top side of the platform (11). The top side of the platform (11) is fixedly connected to one end of the side plate (15). A transfer box (13) is provided on one side of the side plate (15). The side of the side plate (15) is fixedly connected to one side of the transfer box (13). A telescopic rod (14) is provided on the inner surface of the transfer box (13). The inner surface of the transfer box (13) is slidably connected to one end of the telescopic rod (14). The other end of the telescopic rod (14) is fixedly connected to one end of the side plate (15).
2. The material positioning device for a distribution plate opening detection workbench according to claim 1, characterized in that: The collection mechanism (2) includes a collection box (21), and a rod (22) is provided on one side of the collection box (21). One side of the collection box (21) is fixedly connected to one end of the rod (22), and the other end of the rod (22) is engaged with the inner wall of the platform (11). One end of the platform (11) is in contact with one side of the collection box (21).
3. The material positioning device for a distribution plate opening detection workbench according to claim 1, characterized in that: The bottom discharge port of the transfer box (13) is provided with a drop plate (12), and the bottom discharge port of the transfer box (13) corresponds to the inner surface of the drop plate (12).
4. The material positioning device for a distribution plate opening detection workbench according to claim 3, characterized in that: The bottom side of the positioning plate (12) is provided with a movable block (111), the bottom side of the positioning plate (12) is fixedly connected to the top of the movable block (111), the inner wall of the movable block (111) is provided with a lead screw (16), and the inner wall of the movable block (111) is threadedly connected to the outer side of the lead screw (16).
5. The material positioning device for a distribution plate opening detection workbench according to claim 4, characterized in that: One end of the lead screw (16) is rotatably connected to the inner side of the platform (11). One end of the platform (11) is provided with a motor (17). One end of the platform (11) is fixedly connected to one end of the motor (17). The output end of the motor (17) is fixedly connected to the other end of the lead screw (16).
6. The material positioning device for a distribution plate opening detection workbench according to claim 5, characterized in that: One side of the movable block (111) is slidably connected to the inner side of the platform (11), and a detection device (18) is provided on the top side of the platform (11). The top side of the platform (11) is fixedly connected to the bottom side of the detection device (18).
7. The material positioning device for a distribution plate opening detection workbench according to claim 1, characterized in that: A second motor (110) is provided at one end of the top side of the platform (11). The top side of the platform (11) is fixedly connected to the bottom side of the second motor (110). An electromagnetic octagonal wheel (19) is provided at the output end of the second motor (110). The output end of the second motor (110) is fixedly connected to the inner wall of the electromagnetic octagonal wheel (19).
8. The material positioning device for a distribution plate opening detection workbench according to claim 1, characterized in that: The top side of the transfer box (13) is provided with a feeding bin (112), and the top side of the transfer box (13) is fixedly connected to the bottom end of the feeding bin (112).