Efficient shaping device for konjak food packaging

By designing the shaping plate and cutting groove structure of the shaping device, the problem of frozen konjac sticking to the knife during cutting was solved, achieving an efficient and standardized cutting process and ensuring product integrity and processing efficiency.

CN223643768UActive Publication Date: 2025-12-09TIANJIN TIANFENGYU FOOD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520046581.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-09
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Frozen konjac tends to stick to the knife when cutting, making the cutting process inconvenient.

Method used

A shaping device was designed, comprising a cutting frame, a fixing frame, a lifting frame, a cutting blade, and a shaping plate. The shaping plate presses down and positions the product before cutting, and a buffer spring and a one-way engagement mechanism are used to achieve smooth separation of the cutting blade from the product. Combined with an inclined cutting groove and polishing treatment, the integrity of the product and the smoothness of the cutting process are ensured.

Benefits of technology

It improves the accuracy and continuity of cutting, avoids product adhesion, and ensures product quality and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient setting device for konjak food packaging, which comprises a cutting frame, a cutting groove is arranged on the upper end face of the cutting frame, a fixing frame is arranged on the cutting frame, a vertical screw rod is arranged on the fixing frame through a driving motor, a lifting frame is sleeved on the vertical screw rod in a threaded mode, a cutting knife is arranged on the lifting frame, and the cutting knife is arranged on the cutting frame. A fixing plate is installed on the lifting frame, a penetrating frame is arranged on the fixing plate in a sliding and penetrating mode through a reset mechanism, a shaping plate is arranged on the penetrating frame, a transverse screw rod is arranged on the fixing frame through a hoisting plate, and a pushing frame is arranged on the transverse screw rod in a threaded and sleeving mode through a limiting mechanism. By means of elastic potential energy provided by a buffer spring in the reset mechanism, downward pressing of the shaping plate is achieved, the shaping plate can be separated from a to-be-cut product only after the cutting knife ascends and is separated from the to-be-cut product, the to-be-cut product is prevented from being attached by the cutting knife and falling off to cause influences, and the product quality and the machining environment are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of food forming and processing technology, and in particular to a high-efficiency konjac food packaging shaper. Background Technology

[0002] There are many ways to make konjac food, among which frozen konjac is a common one. Frozen konjac is a frozen food made from konjac flour as the main ingredient. The traditional method is to put the mixed konjac raw material into a mold, and after the frozen konjac cools and solidifies, it is cut into the required shape. Because frozen konjac is very sticky and soft, it often sticks to the knife when cutting, which is not conducive to subsequent cutting operations. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-efficiency shaping device for konjac food packaging.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A high-efficiency konjac food packaging shaping device includes a cutting frame with a cutting groove on its upper surface, a fixed frame on the cutting frame, a vertical screw on the fixed frame via a drive motor, a lifting frame threaded onto the vertical screw, a cutting blade on the lifting frame, a fixed plate on the lifting frame, a through frame slidably threaded onto the fixed plate via a reset mechanism, a shaping plate on the through frame, a horizontal screw on the fixed frame via a lifting plate, a pusher threaded onto the horizontal screw via a limiting mechanism, and an mounting rod on one of the fixed plates, the mounting rod being connected to the horizontal screw via a one-way engagement mechanism.

[0006] Preferably, the reset mechanism includes a buffer spring sleeved on the outside of the through frame, with both ends of the buffer spring connected to the outer wall of the shaping plate and the outer wall of the fixing plate, respectively.

[0007] Preferably, the limiting mechanism includes a limiting rod installed on the fixed frame and the lifting plate, and the limiting rod slides through the pusher frame.

[0008] Preferably, the one-way engagement mechanism includes a mounting plate mounted on a mounting rod, a pawl rotatably mounted on the mounting plate by a torsion spring, and a ratchet corresponding to the pawl mounted on the horizontal screw.

[0009] Preferably, the fixing frame is provided with an opening, and the opening is provided in correspondence with the mounting rod.

[0010] Preferably, the bottom wall of the cutting groove is inclined, and the side of the shaping plate facing the bottom wall of the cutting groove is polished.

[0011] The beneficial effects of this utility model are:

[0012] 1. By setting a shaping plate, the shaping plate first presses down and positions the product before the cutting blade contacts it, ensuring the accuracy of the cutting and making the cutting process smoother and more standardized.

[0013] 2. The bottom wall of the cutting groove is inclined to facilitate the sliding of the cut product into the collection. The side of the shaping plate facing the bottom wall of the cutting groove is polished to ensure smoothness and prevent the product from sticking to the shaping plate after it rises, thus ensuring product integrity and a smooth cutting process.

[0014] 3. With the help of a one-way meshing mechanism, when the lifting frame and other components rise and reset, the ratchet can be driven to rotate, causing the horizontal screw to rotate and pushing the pusher to move a certain distance, which facilitates the next round of cutting and processing, and improves the continuity and efficiency of processing.

[0015] 4. Relying on the elastic potential energy provided by the buffer spring in the reset mechanism, the shaping plate is pressed down, so that it can only separate from the product to be cut after the cutting blade rises and separates from it. This avoids the product to be cut being adhered to and pulled up by the cutting blade and falling down, thus ensuring product quality and processing environment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a high-efficiency konjac food packaging shaping device proposed in this utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the vertical section structure;

[0018] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A;

[0019] Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point B.

[0020] In the diagram: 1. Cutting frame, 2. Cutting groove, 3. Fixing frame, 4. Drive motor, 5. Pushing frame, 6. Vertical screw, 7. Lifting frame, 8. Cutting blade, 9. Shaping plate, 10. Fixing plate, 11. Through frame, 12. Buffer spring, 13. Mounting rod, 14. Mounting plate, 15. Pawl, 16. Horizontal screw, 17. Ratchet, 18. Limiting rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4 A high-efficiency shaping device for konjac food packaging includes a cutting frame 1, a cutting groove 2 on the upper surface of the cutting frame 1, a fixed frame 3 on the cutting frame 1, a vertical screw 6 on the fixed frame 3 via a drive motor 4, a lifting frame 7 threaded onto the vertical screw 6, a cutting blade 8 on the lifting frame 7, a fixed plate 10 mounted on the lifting frame 7, a through frame 11 slidably passing through the fixed plate 10 via a reset mechanism, a shaping plate 9 on the through frame 11, a horizontal screw 16 on the fixed frame 3 via a lifting plate, a pusher 5 threaded onto the horizontal screw 16 via a limiting mechanism, and an installation rod 13 on one of the fixed plates 10, the installation rod 13 being connected to the horizontal screw 16 via a one-way engagement mechanism.

[0023] The reset mechanism includes a buffer spring 12 sleeved on the outside of the through frame 11. The two ends of the buffer spring 12 are connected to the outer wall of the shaping plate 9 and the outer wall of the fixing plate 10, respectively. The elastic potential energy provided by the buffer spring 12 can press down the shaping plate 9, so that it can only detach from the product to be cut after the cutting blade 8 rises and detaches from the product to be cut.

[0024] The limiting mechanism includes a limiting rod 18 mounted on the fixed frame 3 and the lifting plate, which slides through the pusher frame 5. The limiting rod 18 limits the pusher frame 5 and prevents it from rotating with the horizontal screw 16.

[0025] The one-way engagement mechanism includes a mounting plate 14 mounted on the mounting rod 13. A pawl 15 is rotatably mounted on the mounting plate 14 via a torsion spring. A ratchet 17 corresponding to the pawl 15 is mounted on the horizontal screw 16. The ratchet 17 and the pawl 15 work together to rotate the ratchet 17 when the lifting frame 7 and other components are raised, and the ratchet 17 will not rotate when the components are lowered.

[0026] The fixing frame 3 has an opening, which corresponds to the mounting rod 13. The mounting rod 13 is always inside the opening, which can effectively limit the lifting frame 7 and prevent it from rotating with the vertical screw 6.

[0027] The bottom wall of the cutting groove 2 has a section that is inclined, and the side of the shaping plate 9 facing the bottom wall of the cutting groove 2 is polished. The inclined section facilitates the sliding of the cut product into the collection area. The polishing process ensures smoothness and prevents the product from sticking to the shaping plate 9 after it rises.

[0028] When this utility model is in use, the product to be cut is placed in the cutting groove 2, with its end in contact with the pusher 5. At this time, the cutting blade 8 and the shaping plate 9 are at a high position. Then, the drive motor 4 is started to drive the vertical screw 6 to rotate. When the vertical screw 6 rotates, the lifting frame 7 and other components will all descend. Before the cutting blade 8 contacts the product to be cut, the shaping plate 9 contacts the product to be cut first to perform a downward positioning operation. During the subsequent start of the drive motor 4, the cutting blade 8 will contact the product to be cut and cut it. Finally, the drive motor 4 reverses. Due to the setting of the buffer spring 12, the shaping plate 9 will detach from the product to be cut after the cutting blade 8, avoiding the product to be cut from being adhered to and lifted by the cutting blade 8 and falling down, which would cause an impact.

[0029] When the lifting frame 7 and other components rise and reset, the pawl 15 will drive the ratchet 17 to rotate, thereby causing the horizontal screw 16 to rotate and the pusher 5 to move a certain distance, so as to facilitate the next round of cutting processing.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency konjac food packaging shaping device, comprising a cutting frame (1), characterized in that, The upper end face of the cutting frame (1) is provided with a cutting groove (2), the cutting frame (1) is provided with a fixed frame (3), the fixed frame (3) is provided with a vertical screw (6) through a drive motor (4), the vertical screw (6) is threaded with a lifting frame (7), the lifting frame (7) is provided with a cutting blade (8), the lifting frame (7) is installed with a fixed plate (10), the fixed plate (10) is slidably provided with a through frame (11) through a reset mechanism, the through frame (11) is provided with a shaping plate (9), the fixed frame (3) is provided with a horizontal screw (16) through a lifting plate, the horizontal screw (16) is threaded with a push frame (5) through a limiting mechanism, one of the fixed plates (10) is provided with an installation rod (13), the installation rod (13) is connected to the horizontal screw (16) through a one-way meshing mechanism.

2. The high-efficiency konjac food packaging shaping device according to claim 1, characterized in that, The reset mechanism includes a buffer spring (12) sleeved on the outside of the through frame (11), and the two ends of the buffer spring (12) are respectively connected to the outer wall of the shaping plate (9) and the outer wall of the fixing plate (10).

3. The high-efficiency konjac food packaging shaping device according to claim 2, characterized in that, The limiting mechanism includes a limiting rod (18) installed on the fixed frame (3) and the lifting plate, and the limiting rod (18) slides through the pusher frame (5).

4. The high-efficiency konjac food packaging shaping device according to claim 3, characterized in that, The one-way engagement mechanism includes a mounting plate (14) mounted on a mounting rod (13), a pawl (15) rotatably mounted on the mounting plate (14) via a torsion spring, and a ratchet (17) corresponding to the pawl (15) mounted on the horizontal screw (16).

5. The high-efficiency konjac food packaging shaping device according to claim 4, characterized in that, The fixing frame (3) is provided with an opening, which is corresponding to the mounting rod (13).

6. The high-efficiency konjac food packaging shaping device according to claim 5, characterized in that, The bottom wall of the cutting groove (2) is inclined, and the side of the shaping plate (9) facing the bottom wall of the cutting groove (2) is polished.