Underwater dicing cutter for color master batches
The design of the snap-fit mechanism and the installation mechanism solves the problem of cumbersome disassembly and assembly of underwater pelletizing blades for masterbatch, enabling rapid disassembly and assembly and efficient production.
Patent Information
- Application Number
- CN202423231174.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing underwater pelletizing blades for color masterbatch are cumbersome and time-consuming to disassemble and assemble, which affects production efficiency.
The design incorporates a snap-fit mechanism and an installation mechanism. The snap-fit mechanism enables quick assembly and disassembly, while the installation mechanism simplifies the tool installation and disassembly process through the cooperation of a slide and a plate.
It improves the ease of disassembly, assembly, and maintenance of cutting tools, reduces disassembly and assembly time, and improves production efficiency and equipment stability.
Smart Images

Figure CN223643842U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of color master batch cutting, especially relates to a color master batch underwater cutting cutter. BACKGROUND
[0002] The color master batch underwater cutting cutter is a key tool for the underwater cutting link in the color master batch production process, and plays a role in the process of cutting the material into particles for subsequent packaging and use after the material is extruded into a strip shape by an extruder. The cutter is generally installed in an underwater cutting machine and works underwater. The cutter usually has high hardness and wear resistance because it needs to frequently cut the color master batch material strip with certain toughness and hardness. The cutting edge of the cutter is designed to be relatively sharp, which can cleanly cut the material strip and minimize damage to the particle shape during cutting to ensure the size accuracy and appearance quality of the color master batch particles. At the same time, the cutter is usually made of a material with good corrosion resistance because it works underwater and is easily eroded by water. The appropriate material can prolong the service life of the cutter and ensure the efficient and stable operation of the color master batch underwater cutting work.
[0003] A color master batch underwater cutting cutter is disclosed in Chinese Patent No. CN218256088U, which includes a rotating rod, a buffer spring, a spring clamp, a buffer head, a cutting fixture, and a cutting device. The rotating rod is driven by a drive motor. The rotating rod is connected to the drive motor at one end and has a hexagonal slot at the other end. The buffer head is connected to the hexagonal slot at one end. The rotating rod surface at the other end of the hexagonal slot is provided with external threads. The spring clamp is rotatably connected to the rotating rod and engages with the external threads. The other end of the buffer head is fixedly connected to the cutting fixture. The cutting device is fixed to the cutting fixture. The utility model designs an underwater cutting cutter that cuts particles at high speed and effectively absorbs dust underwater. The cutter has a spring contraction effect and buffering property, which prevents the motor from being damaged and stopped, etc.
[0004] Although the above device has certain convenience and buffering performance during actual use, there are still some deficiencies in the specific use process. Overall, during the use of the device, the cutter is installed by bolts. Since the cutter will inevitably be damaged, broken or deformed during long-term use, the cutter must be disassembled and replaced after a period of use. However, the cutter installed by bolts has obvious disadvantages during disassembly. On the one hand, special tools are needed to assist in operation during disassembly, which makes the whole process more cumbersome. On the other hand, in the actual production environment, it may take some time and effort to find and use special tools, which reduces work efficiency. Therefore, the device has great room for improvement in cutter installation and disassembly, and needs to be optimized to improve the convenience of cutter disassembly, maintenance and replacement, so as to better meet the needs of actual production. Practical new type content
[0005] In view of the problems mentioned in the background art, the purpose of the present application is to provide a color master batch underwater cutting knife to solve the problem of inconvenient and quick disassembly of the cutter during color master batch cutting.
[0006] The above technical purpose of the present application is realized by the following technical scheme:
[0007] A color master batch underwater cutting knife, comprising a mounting disc, a clamping mechanism is fixedly installed at the bottom of the mounting disc, a buffer spring is clamped and installed at the bottom of the mounting disc through the clamping mechanism, an installation mechanism is fixedly installed at the bottom of the buffer spring, and a cutting knife is installed at the bottom of the buffer spring through the installation mechanism.
[0008] The installation mechanism comprises a fixed disc, a sliding groove is formed at the outer side of the fixed disc at equal intervals, a sliding plate is slidably connected to the inner side of the sliding groove, a fixed seat is fixedly installed at the outer side of the sliding plate, a cutting knife is installed at the inner side of the fixed seat through a bolt, and a limiting assembly is fixedly installed at the bottom of the fixed seat on the inner side of the sliding groove.
[0009] As a preferred technical scheme, a damper is fixedly installed at the top of the fixed disc, the top of the damper is fixedly connected to the bottom of the installation mechanism, and the damper is arranged on the inner side of the buffer spring.
[0010] As a preferred technical scheme, a mounting hole is formed at the bottom of the mounting disc in a ring shape at equal intervals, and the mounting hole is a countersunk hole.
[0011] As a preferred technical scheme, the limiting assembly comprises a ring-shaped groove and a limiting arc sleeve, the ring-shaped groove is arranged on the bottom of the fixing disc, a torsional spring is fixedly arranged in the ring-shaped groove, a sliding ring is fixedly arranged at the bottom of the torsional spring, limiting arc rods are fixedly arranged at equal intervals on the outer side of the sliding ring, and the limiting arc sleeve is fixedly arranged on the bottom of the sliding plate.
[0012] As a preferred technical scheme, the limiting arc rods and the limiting arc sleeve are arranged in concentric circles with the torsional spring, and the cross-sectional shape of the sliding plate and the cross-sectional shape of the inner side of the sliding groove are both arranged in a convex shape.
[0013] As a preferred technical scheme, the clamping mechanism comprises a clamping frame, the clamping frame is fixedly arranged on the bottom of the mounting disc, an insertion block is arranged in the clamping frame, a base disc is fixedly arranged at the bottom of the insertion block, the bottom of the base disc is fixedly connected with the top of the buffer spring, limiting grooves are arranged on both sides of the base disc, a limiting assembly is fixedly connected on one side of the clamping frame, and both ends of the limiting assembly are arranged in the limiting grooves.
[0014] As a preferred technical scheme, the limiting assembly comprises a side rail, the side rail is fixedly arranged on one side of the clamping frame, limiting springs are fixedly connected at both ends of the inner side of the side rail, limiting arms are fixedly arranged at the outer ends of the limiting springs, limiting blocks are fixedly arranged at the outer ends of the limiting arms, the limiting blocks are arranged in the limiting grooves on both sides of the insertion block, and a pushing plate is fixedly arranged on the side, away from the clamping frame, of the limiting arm.
[0015] In summary, the utility model mainly has the following beneficial effects:
[0016] Firstly, the clamping mechanism is arranged, when it is necessary to disassemble and assemble the cutting tool structure, the limiting arm is moved outward by pushing the fluctuation plate, the limiting spring is stretched, the limiting block is separated from the limiting groove, and then the insertion block can be pulled out, when it is necessary to assemble, the insertion block is inserted into the inner side of the clamping frame, the limiting spring is reset to drive the limiting arm to move inward, the limiting block is inserted into the limiting groove to realize clamping, and the mounting disc and the mounting hole can be used for connecting the output end of the motor.
[0017] Secondly, the mounting mechanism is arranged, in the use process of the device, the cutting tool is mounted into the inner side of the fixing seat through bolts, the sliding plate is inserted into the sliding groove, the torsional spring is compressed by twisting the sliding ring, the limiting arc sleeve and the limiting arc rod are misaligned, the sliding ring is loosened after the mounting is completed, the torsional spring is reset to drive the sliding ring to rotate, the limiting arc rod is inserted into the limiting arc sleeve to realize clamping, when it is necessary to disassemble and assemble the cutting tool, the limiting arc rod is separated from the limiting arc sleeve by twisting the sliding ring, and the sliding plate can be pulled out after losing the limiting, so that the cutting tool can be conveniently and quickly disassembled and assembled, and the convenience of disassembling and assembling the device as a whole is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is the overall structure schematic view of the utility model;
[0019] Figure 2 is the bottom structure schematic view of the utility model;
[0020] Figure 3 is the installation mechanism and cutting tool split state structure schematic view of the utility model;
[0021] Figure 4 is the carding mechanism structure schematic view of the utility model.
[0022] Reference signs: 1, installation disc; 2, carding mechanism; 21, card frame; 22, plug block; 23, base disc; 24, limiting groove; 25, carding assembly; 251, side rail; 252, limiting spring; 253, limiting arm; 254, limiting block; 255, push plate; 3, buffer spring; 4, cutting tool; 5, installation mechanism; 51, fixed disc; 52, sliding groove; 53, sliding plate; 54, fixed seat; 55, damper; 56, limiting assembly; 561, annular groove; 562, limiting arc sleeve; 563, torsional spring; 564, sliding ring; 565, limiting arc rod; 6, mounting hole. DETAILED DESCRIPTION
[0023] EMBODIMENT
[0024] Reference Figures 1 to 4 The underwater color master batch cutting tool of the embodiment comprises an installation disc 1, a carding mechanism 2 is fixedly installed at the bottom of the installation disc 1, a buffer spring 3 is installed at the bottom of the installation disc 1 through the carding mechanism 2, an installation mechanism 5 is fixedly installed at the bottom of the buffer spring 3, and a cutting tool 4 is installed at the bottom of the buffer spring 3 through the installation mechanism 5.
[0025] The mounting mechanism 5 comprises a fixed disc 51, the outer side of the fixed disc 51 is provided with a sliding groove 52 at equal intervals, the inner side of the sliding groove 52 is slidably connected with a sliding plate 53, the outer side of the sliding plate 53 is fixedly provided with a fixed seat 54, the inner side of the fixed seat 54 is provided with the cutting tool 4 through bolt installation, the bottom of the fixed seat 54 is fixedly provided with a limiting assembly 56 on the inner side of the sliding groove 52, the clamping mechanism 2 at the bottom of the mounting disc 1 is convenient for quick clamping installation with the buffer spring 3, so that the tool can effectively buffer the pressure in the use process, improve the stability and service life of the tool, the outer side of the fixed disc 51 in the mounting mechanism 5 is provided with the sliding groove 52 at equal intervals, the sliding plate 53 can slide in the sliding groove 52, which is convenient for the installation and disassembly of the tool, the fixed seat 54 is provided with the cutting tool 4 through bolt installation, which ensures that the tool is installed firmly, when the cutting tool 4 needs to be replaced, the sliding plate 53 is only needed to be slid out of the sliding groove 52, so that the fixed seat 54 and the tool can be quickly disassembled, which greatly improves the convenience of disassembly, maintenance and repair of the tool, the limiting assembly 56 further ensures the stability of the tool in the use process, and the overall design makes the tool have the characteristics of high efficiency, stability and easy maintenance in the underwater cutting process of the color master batch.
[0026] With reference to Figures 1-2 And Figure 4 The top of the fixed disc 51 is fixedly provided with a damper 55, the top of the damper 55 is fixedly connected with the bottom of the mounting mechanism 5, the damper 55 is arranged on the inner side of the buffer spring 3, the bottom of the mounting disc 1 is provided with mounting holes 6 arranged at equal intervals in a ring shape, the mounting holes 6 are designed as counterbores, the damper 55 provided on the top of the fixed disc 51 is fixedly connected with the bottom of the mounting mechanism 5 and arranged on the inner side of the buffer spring 3, the damper 55 can further absorb vibration and impact force in the working process of the tool, and cooperates with the buffer spring 3, so that the stability and durability of the tool are greatly improved, the damage of the tool caused by vibration is reduced, and the service life of the tool is prolonged, the mounting holes 6 arranged at equal intervals in a ring shape at the bottom of the mounting disc 1 are designed as counterbores, this design makes the connection more flat and beautiful when the tool is installed to the motor output end and the like, meanwhile, the design avoids the possible scratches or other safety hazards caused by the protruding bolt head, and improves the convenience and safety of installation.
[0027] With reference to Figure 4The limiting assembly 56 comprises a ring-shaped groove 561 and a limiting arc sleeve 562. The ring-shaped groove 561 is arranged at the bottom of the fixed disc 51. A torsion spring 563 is fixedly installed in the ring-shaped groove 561. The bottom of the torsion spring 563 is fixedly installed with a sliding ring 564. The outer side of the sliding ring 564 is fixedly installed with limiting arc rods 565 at equal intervals. The limiting arc sleeve 562 is fixedly installed at the bottom of the sliding plate 53. The end of the limiting arc rod 565 is inserted into the inner side of the limiting arc sleeve 562. The limiting arc rod 565 and the limiting arc sleeve 562 are concentrically arranged with the torsion spring 563. The cross-sectional shape of the sliding plate 53 and the inner cross-sectional shape of the sliding groove 52 are both designed as a convex letter shape. The ring-shaped groove 561 is arranged at the bottom of the fixed disc 51, which provides an installation position for the torsion spring 563, the sliding ring 564 and other components. The torsion spring 563 plays a key role in the process of tool installation and disassembly. The sliding ring 564 connected at the bottom of the torsion spring 563 can drive the limiting arc rod 565 to move. When the sliding plate 53 is inserted into the sliding groove 52, the limiting arc rod 565 on the sliding ring 564 is inserted into the inner side of the limiting arc sleeve 562. Since the limiting arc rod 565 and the limiting arc sleeve 562 are concentrically arranged with the torsion spring 563, their cooperation is more accurate and stable, which can effectively prevent the sliding plate 53 from shaking and moving in the sliding groove 52, ensuring that the tool is firmly installed. At the same time, the cross-sectional shape of the sliding plate 53 and the sliding groove 52 are both designed as a convex letter shape, which further enhances the stability of the sliding plate 53 in the sliding groove 52 and prevents the sliding plate 53 from accidentally coming out. This design of the limiting assembly 56 makes the tool maintain a stable state during work, improves the cutting precision and reliability of the tool, and also facilitates the disassembly, assembly and maintenance of the tool.
[0028] Reference Figures 1-3The clamping mechanism 2 comprises a clamping frame 21 fixedly installed at the bottom of the mounting disc 1, an insertion block 22 inserted in the inside of the clamping frame 21, a base disc 23 fixedly installed at the bottom of the insertion block 22, the bottom of the base disc 23 and the top of the buffer spring 3 are fixedly connected, the two sides of the base disc 23 are both provided with a limiting slot 24, the clamping frame 21 is fixedly connected with a clamping assembly 25 at one side, the two ends of the clamping assembly 25 are both inserted into the inside of the limiting slot 24, the clamping assembly 25 comprises a side rail 251 fixedly installed at one side of the clamping frame 21, the inside of the side rail 251 is fixedly connected with a limiting spring 252 at both ends, the outer end of the limiting spring 252 is fixedly installed with a limiting arm 253, the outer end of the limiting arm 253 is fixedly connected with a limiting block 254, the end of the limiting block 254 penetrates through the clamping frame 21 and is inserted into the limiting slot 24 at both sides of the insertion block 22, the side of the limiting arm 253 away from the clamping frame 21 is fixedly connected with a push plate 255, the clamping frame 21 is fixed at the bottom of the mounting disc 1, which provides an installation position for the insertion block 22, the bottom of the insertion block 22 is connected with the base disc 23, and the base disc 23 is connected with the buffer spring 3, so that the cutting tool can effectively buffer the pressure during the working process, the limiting slot 24 at both sides of the base disc 23 cooperates with the clamping assembly 25 at one side of the clamping frame 21 to realize stable clamping, the side rail 251 in the clamping assembly 25 provides an installation basis for the internal structure, the limiting spring 252 in the side rail 251 provides elastic restoring force for the limiting arm 253, so that the limiting block 254 is stably inserted into the limiting slot 24, the cooperation between the limiting block 254 and the limiting slot 24 effectively limits the position of the insertion block 22, and the stability of the connection between the base disc 23 and the clamping frame 21 is guaranteed, the push plate 255 at one side of the limiting arm 253 facilitates operation, when it is necessary to disassemble and assemble the cutting tool, the push plate 255 drives the limiting arm 253 to move, so that the limiting block 254 is separated from the limiting slot 24, and then the insertion block 22 can be quickly pulled out, thereby realizing convenient disassembly and assembly of the cutting tool, the clamping mechanism 2 is designed to make the installation and disassembly of the cutting tool more convenient and fast, and the maintenance efficiency of the cutting tool is improved.
[0029] Principle and advantages: By setting the clamping mechanism 2, the device can be pushed during use when the entire tool structure needs to be disassembled, and the limit arm 253 is moved outward, and in the process, the limit arm 253 will resist the limit spring 252, so that it stretches, and at this time, the limit block 254 at the end of the limit arm 253 will be separated from the limit slot 24, and when the limit block 254 is separated from the limit slot 24, the insert block 22 can be smoothly pulled out from the inside of the clamping frame 21, so that the device as a whole can realize quick disassembly and maintenance of the entire tool structure, and during use, if installation is required, only need to insert the insert block 22 into the inside of the clamping frame 21, at this time, the limit spring 252 will reset and drive the limit arm 253 to move inward, and the limit arm 253 will move inward while driving the limit block 254 to insert into the inside of the limit slot 24, and the limit block 254 and the limit slot 24 are limited to each other, so that the entire tool structure can be quickly and stably clamped and installed, in addition, the installation disc 1 is provided and cooperates with the mounting hole 6, which can be used to install the device to the output end of the motor. This design makes the device as a whole very convenient to use, and has very strong practicality, and is worth being widely applied;
[0030] By setting the mounting mechanism 5, the device can be installed by bolts during use. The cutting tool 4 is installed on the inside of the fixed seat 54, then the sliding plate 53 is inserted into the sliding slot 52, during which the entire sliding ring 564 is twisted, and at this time the torsional spring 563 is in a compressed state, which causes the limit arc sleeve 562 and the limit arc rod 565 to be misaligned with each other. When the sliding plate 53 is installed, release the sliding ring 564, the torsional spring 563 will reset, and the torsional spring 563 will reset to rotate the sliding ring 564, and at this time the sliding ring 564 will drive the limit arc rod 565 to be inserted into the inside of the limit arc sleeve 562, and the limit arc rod 565 and the limit arc sleeve 562 are clamped and fixed, thereby quickly clamping and installing the cutting tool 4, and if the cutting tool 4 needs to be disassembled, only need to adjust the sliding ring 564, and drive each limit arc rod 565 to rotate, the limit arc rod 565 will rotate and cause the limit arc rod 565 to be separated from the inside of the limit arc sleeve 562, when the limit arc rod 565 is separated from the limit arc sleeve 562, the sliding plate 53 loses the limit, and then the sliding plate 53 can be pulled out from the inside of the sliding slot 52, which facilitates quick replacement and disassembly of the cutting tool 4. This design greatly improves the convenience of disassembly and maintenance of the device as a whole.
Claims
1. A color masterbatch underwater dicing cutter, characterized by; The application relates to a cutting device, which comprises a mounting disc (1), a clamping mechanism (2) fixedly arranged at the bottom of the mounting disc (1), a buffer spring (3) clamped to the bottom of the mounting disc (1) through the clamping mechanism (2), and a cutting tool (4) fixedly arranged at the bottom of the buffer spring (3) through a mounting mechanism (5). The mounting mechanism (5) comprises a fixed disc (51), a plurality of sliding grooves (52) equidistantly arranged on the outer side of the fixed disc (51), a sliding plate (53) slidably connected to the inner side of the sliding grooves (52), a fixed seat (54) fixedly arranged on the outer side of the sliding plate (53), and a limiting assembly (56) fixedly arranged on the inner side of the sliding grooves (52) at the bottom of the fixed seat (54).
2. The underwater pelletizing cutter for color master batch according to claim 1, characterized in that: A damper (55) is fixedly arranged at the top of the fixed disc (51) and fixedly connected to the bottom of the mounting mechanism (5), and the damper (55) is arranged on the inner side of the buffer spring (3).
3. The underwater pelletizer cutter of claim 2, wherein: A plurality of mounting holes (6) are equidistantly and annularly arranged at the bottom of the mounting disc (1), and the mounting holes (6) are arranged as counter-sunk holes.
4. The underwater pelletizer cutter of claim 1, wherein: The limiting assembly (56) comprises an annular groove (561) and a limiting arc sleeve (562), the annular groove (561) is arranged at the bottom of the fixed disc (51), a torsional spring (563) is fixedly arranged in the annular groove (561), a sliding ring (564) is fixedly arranged at the bottom of the torsional spring (563), a plurality of limiting arc rods (565) are equidistantly and fixedly arranged on the outer side of the sliding ring (564), the limiting arc sleeve (562) is fixedly arranged at the bottom of the sliding plate (53), and the end portions of the limiting arc rods (565) are inserted into the inner side of the limiting arc sleeve (562).
5. The underwater pelletizer cutter of claim 4, wherein: The limiting arc rods (565) and the limiting arc sleeve (562) are concentrically arranged with the torsional spring (563), and the cross-sectional shape of the sliding plate (53) and the inner cross-sectional shape of the sliding groove (52) are both arranged as convex shapes.
6. The underwater pelletizer cutter of claim 1, wherein: The clamping mechanism (2) comprises a clamping frame (21) fixedly arranged at the bottom of the mounting disc (1), a plug block (22) inserted into the clamping frame (21), a base disc (23) fixedly arranged at the bottom of the plug block (22), a limiting groove (24) arranged at the bottom of the base disc (23), a clamping assembly (25) fixedly connected to one side of the clamping frame (21), and the clamping assembly (25) is inserted into the inner side of the limiting groove (24).
7. The underwater pelletizer cutter of claim 6, wherein: The clamping assembly (25) comprises a side rail (251) fixedly installed on one side of the clamping frame (21), both ends of the inside of the side rail (251) are fixedly connected with limiting springs (252), the outer end of the limiting spring (252) is fixedly installed with a limiting arm (253), the outer end of the limiting arm (253) is fixedly connected with a limiting block (254), the end of the limiting block (254) penetrates through the clamping frame (21) and is inserted into the limiting groove (24) on both sides of the insertion block (22), and the side, away from the clamping frame (21), of the limiting arm (253) is fixedly connected with a push plate (255).
Citation Information
Patent Citations
Underwater dicing cutter for color master batches
CN218256088U