Composite pressing plate forming device
By designing a composite pressing plate forming device and using cylinders to control the separation plate and cooling water system, the problem of sheet metal sticking to the inner wall of the mold was solved, achieving efficient sheet metal removal and improving production efficiency.
Patent Information
- Application Number
- CN202423107640.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-17
AI Technical Summary
During the composite pressing process, the sheet material is prone to sticking to the inner wall of the mold, making demolding difficult and affecting production efficiency.
A composite pressing plate forming device was designed, including a base plate, a support frame, a splitting unit and a cylinder system. The sliding of the separating plate and the baffle is controlled by the cylinder, and combined with the cooling water system, the plate can be efficiently removed.
It improves the efficiency of sheet removal, reduces demolding time, and increases production efficiency.
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Figure CN223644085U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to composite board forming technical field, concretely relates to a composite pressing plate forming device. BACKGROUND
[0002] The composite pressing plate is formed by one or more materials mixed by an adhesive and extruded by a punch press.
[0003] The common composite pressing plate is made of PVC material, the material mixed with the adhesive is poured into a mold, and the gap between the materials is reduced by extrusion under high pressure to form a high-density plate product. In order to improve resource utilization, a large amount of PVC yarn waste will be generated in the production process of the textile industry, and the yarn is not easy to recycle. The waste yarn is usually mixed with the adhesive to form a plate material.
[0004] However, in the process of waste line extrusion forming, a certain pressure and temperature are required, so that the formed plate material will be adhered to the inner wall of the mold during punching, which makes it difficult to demold, and a large amount of time is required to cut the adhered part on the plate material and the inner wall of the mold, which will affect the punching efficiency of the plate material. UTILITY MODEL CONTENT
[0005] The utility model aims at solving the above problems existing in the prior art.
[0006] In order to achieve the above purpose, the utility model can be realized by the following technical scheme: a composite pressing plate forming device, comprising:
[0007] A bottom plate is provided with a first baffle and a second baffle symmetrically, and the first baffle and the second baffle form a punching groove;
[0008] A support frame is provided on the bottom plate, and a second cylinder is provided on the support frame, and the output end of the second cylinder is provided with a punching plate facing the punching groove;
[0009] A split unit is provided on the bottom plate, and the split unit comprises a separation piece, a support cover and a first cylinder provided on the support cover, and the first cylinder is provided with a support plate supporting the separation piece;
[0010] The support cover is provided with a first spring linearly arranged and abutting against the second baffle, and the first cylinder operates to control the separation piece sliding towards the first baffle, so that the first baffle is retracted on the bottom plate.
[0011] The utility model embodiment, second baffle on set have cooperation's inclined portion and press portion in proper order, inclined portion with separate sheet cooperation, and press portion with support plate is pasted.
[0012] The utility model embodiment, the split unit still includes connecting rod, rotating seat, top block and transmission rod who sets up on the top block, the connecting rod has a fulcrum, the connecting rod rotates through the fulcrum on rotating seat, rotating seat sets up on the bottom plate,
[0013] One end of the connecting rod cooperates with the transmission rod, and the other end cooperates with the second baffle.
[0014] The utility model embodiment, rotating seat is provided with second spring, second spring pushes the connecting rod.
[0015] The utility model embodiment, the distance between the second baffle and the fulcrum is greater than the distance between the transmission rod and the fulcrum.
[0016] The utility model embodiment, the bottom plate is provided with a guide block, and the guide block cooperates with the first cylinder.
[0017] The utility model embodiment, the support frame includes a base, a top plate and a side plate, a triangular block is arranged between the top plate and the side plate, and the side plate is fixed to the bottom plate through the base.
[0018] The utility model embodiment, the stamping plate is provided with a stabilizing block cooperating with the support frame.
[0019] The utility model embodiment, the first baffle includes a cover, a support block, a water inlet and a water outlet arranged on the support block in sequence, a conveying pipe is arranged on the support block and communicates with the water inlet and the water outlet, and the cover is clamped with the support block.
[0020] The utility model embodiment, a conducting block is arranged between the conveying pipe and the cover.
[0021] Compared with the prior art, the first baffle and the second baffle are pasted to form a square stamping groove, the material is placed in the stamping groove, the second cylinder is used for stamping to form a plate, and the separating piece of the support plate is controlled to slide towards the second baffle by the first cylinder, so as to separate the outer wall of the plate, and the second baffle is pushed down to slide on the bottom plate, which facilitates the removal of the plate from the position of the second baffle, and further improves the removal efficiency of the formed plate. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the overall structure schematic diagram.
[0023] Figure 2 is the exploded structural schematic view of the parts on the support frame and the second cylinder;
[0024] Figure 3 is the exploded structural schematic view of the split unit;
[0025] Figure 4 is the exploded structural schematic view of the internal parts of the first baffle;
[0026] Figure 5 is the overall parts assembly structural schematic view of the bottom plate half-section.
[0027] Explanation of reference signs:
[0028] 1, bottom plate; 11, stamping groove; 2, first baffle; 21, support block; 211, water inlet; 212, water outlet; 22, cover; 23, conduction block; 24, conveying pipe; 3, second baffle; 31, inclined part; 32, pressing part; 4, split unit; 41, guide block; 42, first cylinder; 44, support plate; 45, separation piece; 46, top block; 461, transmission rod; 47, connecting rod; 48, support cover; 481, first spring; 49, rotating seat; 491, second spring; 5, support frame; 51, top plate; 52, triangular block; 53, side plate; 54, base; 6, second cylinder; 62, stamping plate; 63, stabilizing block. DETAILED DESCRIPTION
[0029] The following is a specific embodiment of the present application and further describes the technical solution of the present application in combination with the drawings.
[0030] As shown in Figures 1-5 , a composite pressing plate forming device comprises:
[0031] A bottom plate 1, the bottom plate 1 is symmetrically provided with a first baffle 2 and a second baffle 3 respectively, and the first baffle 2 and the second baffle 3 are attached to form a stamping groove 11;
[0032] A support frame 5 is arranged on the bottom plate 1, and the support frame 5 is provided with a second cylinder 6, and the output end of the second cylinder 6 is provided with a stamping plate 62 facing the stamping groove 11;
[0033] A split unit 4 is arranged on the bottom plate 1, and the split unit 4 comprises a separation piece 45, a support cover 48, and a first cylinder 42 arranged on the support cover 48, and the first cylinder 42 is provided with a support plate 44 supporting the separation piece 45;
[0034] Among them, the support cover 48 is linearly arranged with a first spring 481 abutting against the second baffle 3, the first cylinder 42 operates to control the separation piece 45 to slide towards the first baffle 2, so that the first baffle 2 is retracted on the bottom plate 1.
[0035] Specifically, a plurality of mounting holes are formed on the base plate 1 for fixing the base plate 1, and the support frame 5 and the splitting unit 4 are supported by the base plate 1. When the material is poured into the stamping groove 11, the second flag drives the stamping plate 62 to slide towards the stamping groove 11, and the material is subjected to stamping operation. After the plate is formed, the second cylinder 6 operates, and at this time, the support plate 44 drives the separation piece 45 to slide towards the gap between the plate and the second baffle 3, so as to separate the plate from the second baffle 3. At the same time, the second baffle 3 slides downward (as shown in Figure 5 the drawing) under the push of the support plate 44, so as to retract into the base plate 1 and press the first spring 481, so that the first spring 481 is in a compressed state, and the plate can be removed from the second baffle 3, thereby improving the removal efficiency of the plate. After the removal is completed, the output rod of the first cylinder 42 is extended, the compressed first spring 481 pushes the second baffle 3 to extend on the base plate 1, so that the second baffle 3 is attached to the first baffle 2 to form the stamping groove 11, so as to facilitate the continuous stamping operation of the plate.
[0036] As a further provided embodiment of the utility model, the second baffle 3 is sequentially provided with a matching inclined portion 31 and a pressing portion 32. The inclined portion 31 is matched with the separation piece 45, and the pressing portion 32 is attached to the support plate 44. When the separation piece 45 slides downward, it will cut and separate the plate along the inclined portion 31 in advance. After cutting for a distance, the support plate 44 will be attached to the pressing portion 32 at this time, so as to press the second baffle 3, so that the second baffle 3 slides downward on the base plate 1 and presses the first spring 481. Before splitting, the separation piece 45 has a certain distance from the second baffle 3, and the first spring 481 pushes the second baffle 3 to extend on the base plate 1, and the first spring 481 is provided with at least four groups of second baffle 3 to improve the support effect of the second baffle 3. At the same time, the connecting rod 47 also maintains a certain distance from the second baffle 3 before the plate is separated.
[0037] As a further provided embodiment of the utility model, the splitting unit 4 further comprises a connecting rod 47, a rotating seat 49, a top block 46 and a transmission rod 461 provided on the top block 46. The connecting rod 47 has a fulcrum, and the connecting rod 47 rotates on the rotating seat 49 through the fulcrum. The rotating seat 49 is arranged on the base plate 1. One end of the connecting rod 47 is matched with the transmission rod 461, and the other end is matched with the second baffle 3. When the second baffle 3 slides downward on the base plate 1, the second baffle 3 will contact one end of the connecting rod 47 at this time, so as to drive the top block 46 on the transmission rod 461 to slide through the fulcrum, so as to make the top block 46 separate the plate extruded and formed on the base plate 1. Further, one end of the connecting rod 47 has a sliding groove, and the transmission rod 461 slides in the sliding groove.
[0038] As a further provided embodiment of the utility model, the rotating seat 49 is provided with a second spring 491, the second spring 491 pushes the connecting rod 47, and the second spring 491 is located between the fulcrum and the transmission rod 461 to keep the connecting rod 47 in an inclined state (as shown in the figure). Figure 5
[0039] As a further provided embodiment of the utility model, the distance between the second baffle 3 and the fulcrum is greater than the distance between the transmission rod 461 and the fulcrum, that is, the fulcrum is close to the transmission rod 461, and when the second baffle 3 slides down and contacts the connecting rod 47, a smaller force can drive the top block 46 to slide upward to separate the plate material from the bottom plate 1.
[0040] As a further provided embodiment of the utility model, the bottom plate 1 is provided with a guide block 41, the guide block 41 cooperates with the first air cylinder 42, the guide block 41 has a guiding effect, and the support effect of the output rod of the first air cylinder 42 is improved.
[0041] As a further provided embodiment of the utility model, the support frame 5 includes a base 54, a top plate 51 and a side plate 53, a triangular block 52 is arranged between the top plate 51 and the side plate 53, the side plate 53 is fixed to the bottom plate 1 through the base 54, the top plate 51 is clamped to the side plate 53, the two are connected through a plurality of bolts, and the triangular block 52 improves the stability of the top plate 51 and the side plate 53, so that the second air cylinder 6 can stably output stamping.
[0042] As a further provided embodiment of the utility model, the stamping plate 62 is provided with a stabilizing block 63 cooperating with the support frame 5, one end of the stabilizing block 63 is connected to the stamping plate 62, and the other end is located on the side plate 53 and slides, thereby guiding the stamping plate 62, that is, improving the stamping effect on the plate material.
[0043] As a further provided embodiment of the utility model, the first baffle 2 includes a cover 22, a support block 21, and a water inlet 211 and a water outlet 212 arranged in sequence on the support block 21, the support block 21 is provided with a conveying pipe 24 in communication with the water inlet 211 and the water outlet 212, the cover 22 is clamped with the support block 21, the cooling liquid is introduced into the conveying pipe 24 through the water inlet 211, the two side walls of the plate material are cooled through the cooling liquid in the conveying pipe 24, and then the liquid for heat exchange is discharged from the water outlet 212.
[0044] As a further provided embodiment of the utility model, a conduction block 23 is arranged between the conveying pipe 24 and the cover 22, the conduction block 23 is used for heat exchange with the plate material, thereby reducing the temperature on the plate material, so as to facilitate the demolding operation of the plate material.
[0045] Working principle: first, the material with a certain temperature is poured into the punch slot 11, the second cylinder 6 runs to control the punch plate 62 along the support frame 5 to slide towards the punch slot 11, so as to punch the material to form a square plate, at this time the first cylinder 42 runs, the separating piece 45 is cut off the plate and the second baffle 3 through the support plate 44, the support plate 44 will push the second baffle 3 to slide down and retract into the bottom plate 1 during the cutting process, at the same time the first baffle 2 introduces cooling water into the conveying pipe 24 through the water inlet 211, so as to cool the other side wall of the plate, which is convenient for the plate and the first baffle 2 to separate, and then the plate is taken out from the bottom plate 1 at the second baffle 3, so as to complete the splitting operation of the plate.
[0046] The above technical scheme of the utility model provides a solution significantly different from the prior art, and the parts not involved in the technical scheme of the application are the same as or can be realized by using the prior art, and thus will not be described again.
[0047] The technical scheme in the above embodiments has clearly and completely described the content of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
Claims
1. A composite pressboard forming apparatus, characterized by, The utility model relates to a stamping device, including: A bottom plate, the first baffle and the second baffle are symmetrically arranged on the bottom plate respectively, the first baffle and the second baffle are attached to form a stamping groove; A support frame is arranged on the bottom plate, and a second cylinder is arranged on the support frame, and the output end of the second cylinder is provided with a stamping plate facing the stamping groove; A splitting unit is arranged on the bottom plate, and the splitting unit includes a separation sheet, a support cover and a first cylinder arranged on the support cover, and a support plate is arranged on the first cylinder to support the separation sheet; The first spring is arranged on the support cover in a linear array to push the second baffle, and the first cylinder operates to control the separation sheet to slide towards the first baffle, so that the first baffle is retracted on the bottom plate.
2. The composite pressboard forming apparatus of claim 1, wherein The second baffle is sequentially provided with a matching inclined part and a pressing part, the inclined part is matched with the separation sheet, and the pressing part is attached to the support plate.
3. The composite pressboard forming apparatus of claim 1, wherein The splitting unit further includes a connecting rod, a rotating seat, a top block and a transmission rod arranged on the top block, the connecting rod has a fulcrum, the connecting rod rotates on the rotating seat through the fulcrum, and the rotating seat is arranged on the bottom plate; One end of the connecting rod is matched with the transmission rod, and the other end is matched with the second baffle.
4. The composite pressboard forming apparatus of claim 3, wherein The rotating seat is provided with a second spring, and the second spring pushes the connecting rod.
5. The composite pressboard forming apparatus of claim 3, wherein The distance between the second baffle and the fulcrum is greater than the distance between the transmission rod and the fulcrum.
6. The composite pressboard forming apparatus of claim 1, wherein The bottom plate is provided with a guide block matched with the first cylinder.
7. The composite pressboard forming apparatus of claim 1, wherein The support frame includes a base, a top plate and a side plate, a triangular block is arranged between the top plate and the side plate, and the side plate is fixed to the bottom plate through the base.
8. The composite pressboard forming apparatus of claim 1, wherein, The stamping plate is provided with a stabilizing block matched with the support frame.
9. The composite pressboard forming apparatus of claim 1, wherein, The first baffle includes a cover, a support block and a water inlet and a water outlet arranged on the support block in sequence, the support block is provided with a conveying pipe connected with the water inlet and the water outlet, and the cover is clamped with the support block.
10. The composite pressboard forming apparatus of claim 9, wherein, A conducting block is arranged between the conveying pipe and the cover.