Double-cavity pre-filled syringe needle cylinder loading device with independent clamping structure
The loading device with an independent positioning structure solves the problem that the existing dual-chamber pre-filled syringe packaging structure occupies a large space and is not suitable for automated production. It achieves precise positioning and sealing protection of the syringe, making it suitable for automated production and ensuring sterilization effect and long-term storage.
Patent Information
- Application Number
- CN202423317167.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing dual-chamber pre-filled syringes have a large packaging structure, occupy a lot of space, are not suitable for automated production, and have a limited number of syringes that can be stored, making it difficult to achieve mass production.
A loading device with an independent locking structure was designed, including a loading base and a base cover. The base is equipped with locking and limiting blocks, and the base cover is equipped with buckles and bypass grooves. Combined with a sealing skirt and heat-sealed breathable paper, it can achieve precise positioning and sealing protection.
It achieves precise positioning and fixation of the syringe, preventing shaking and damage during transportation, ensuring sterilization effect, improving mechanical positioning and suction efficiency, suitable for automated production, and ensuring airtightness for long-term storage.
Smart Images

Figure CN223645298U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of packaging material relates to a kind of double-cavity pre-filled syringe needle cylinder loading device with independent clamping structure. BACKGROUND
[0002] As a new type of powder-liquid blending pre-filled syringe, the double-cavity pre-filled syringe can realize rapid mixing of powder and liquid, avoid the risk of invalidation caused by long-term solution preservation of sensitive preparations, and avoid secondary pollution caused by multiple suction and puncture. As an important component of the double-cavity pre-filled syringe, the quality of the blending tube directly affects the shelf life of the drug, and the design of the packaging becomes particularly important.
[0003] The existing Chinese utility model patent with publication number CN221719336U, the syringe packaging box includes a packaging box body, the packaging box body has a box body part, a box cover part and a box bottom part, the box body part, the box cover part and the box bottom part are folded to form a containing cavity, characterized in that: the containing cavity is provided with a buffer structure and an article, the buffer structure includes a top buffer, a side buffer and a bottom buffer, the top buffer is arranged on the box cover part, the side buffer is arranged on the box body part, and the bottom buffer is arranged on the box bottom part, the box body part includes an inner box body part and an outer box body part, the outer box body part is connected with the box bottom part, a box body connecting part is arranged between the inner box body part and the outer box body part, the inner box body part is arranged in a U-shaped structure, a U-shaped groove is formed in the inner box body part, and the side buffer is arranged in the U-shaped groove.
[0004] The existing technology has the following technical defects:
[0005] The above technical solution has a large overall structure, the number of syringes received is limited, the space occupied is large, and it is not suitable for automatic production of packaging parts, and batch production of prefabricated packaging cannot be realized. UTILITY MODEL CONTENTS
[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a double-cavity pre-filled syringe needle cylinder loading device with independent clamping structure.
[0007] The double-cavity pre-filled syringe needle cylinder loading device with independent clamping structure comprises a loading base and a base cover, and a fixing assembly matched with the loading base and the base cover is arranged on the loading base and the base cover, a loading cavity is arranged in the loading base, a plurality of clamping positions are uniformly arranged in the loading cavity, a notch is arranged on the base cover, and a sterilization channel is formed after the base cover and the loading base are assembled.
[0008] The fixing assembly comprises a plurality of buckle protrusions arranged on the loading base and a plurality of buckle grooves arranged on the base cover and corresponding to the buckle protrusions, the loading base and the base cover are fixedly connected through the buckle, and the base cover limits and protects the double-cavity pre-filled syringe barrel in the loading base.
[0009] The loading cavity is provided with a limiting block corresponding to each buckle, one side of each buckle is provided with one limiting block, and the limiting blocks corresponding to adjacent two buckles are arranged on different sides, so that the double-cavity pre-filled syringe barrel can be placed left and right staggeredly when being loaded, the storage space is fully used, and the movement of the double-cavity pre-filled syringe barrel on the buckle is minimized by the limiting block.
[0010] The top of the base cover is provided with four grabbing limiting blocks arranged symmetrically on both sides of the center of the base cover and having a cuboid structure, a width of 44 mm, a length of 61 mm and a height of 12 mm, so that the base cover can be positioned and grabbed conveniently in automatic production.
[0011] The loading base is provided with a sealing skirt, the sealing skirt is heat-sealed with breathing paper, the special performance of the breathing paper can block bacteria and dust from entering, but can allow ethylene oxide to pass through, so that ethylene oxide vapor can pass through the breathing paper and enter the sealed package to kill bacteria and spores in the package, and the breathing paper can prevent bacteria and dust from entering the package during the whole transportation and storage process from sterilization completion to final use, so that the sterilization of the medicine package material is realized, and the breathing paper is heat-sealed and connected on the sealing platform of the loading base.
[0012] The base cover is provided with bypass protrusion grooves corresponding to the loading cavities, the double-cavity pre-filled syringe assembly is provided with a bypass at the double-cavity pre-filled syringe barrel to realize the mixing effect of powder and liquid, and the bypass is in the form of a protruding structure on the double-cavity pre-filled syringe barrel.
[0013] Compared with the prior art, the utility model has the advantages of:
[0014] This invention secures the dual-chamber pre-filled syringe syringe in a locking position, preventing the product from falling out during transportation due to shaking and vibration. The base cover has ethylene oxide channels at the four corners to reduce ethylene oxide residue and ensure the sterilization effect of the dual-chamber pre-filled syringe syringe. The overall structural design employs a symmetrical design, effectively reducing human error and ensuring accurate mechanical positioning and efficient mechanical suction. The independent locking structure allows for more precise positioning of the syringe in the loading base, improving mechanical efficiency. The sealed skirt and heat-sealed breathable paper form a completely sealed package, preventing dust and bacteria intrusion and ensuring long-term storage effectiveness, making it highly practical. Attached Figure Description
[0015] Fig. 1 This is a schematic diagram of the assembly structure of one embodiment of the present invention.
[0016] Fig. 2 This is a schematic diagram of the internal structure of the loading base in one embodiment of this utility model.
[0017] Fig. 3 This is a top view of the mounting base in one embodiment of the present invention.
[0018] Fig. 4 This is a schematic diagram of the structure of the bottom cover in one embodiment of the present invention.
[0019] In the diagram: 1. Loading base; 2. Base cover; 3. Sterilization channel; 4. Snap-in groove; 5. Snap-in protrusion; 6. Sealing skirt; 7. Double-chamber pre-filled syringe syringe; 8. Loading chamber; 9. Limiting block; 10. Locking position; 11. Grasping and positioning block; 12. Bypass passage protrusion groove. Detailed Implementation
[0020] Example 1
[0021] like Figs. 1-4As shown, the dual-chamber pre-filled syringe barrel 7 loading device with independent locking positions 10 of this utility model includes a loading base 1 and a base cover 2. The loading base 1 and base cover 2 are provided with matching fixing components. The loading base 1 has a loading cavity 8, and several locking positions 10 are evenly arranged within the loading cavity 8. The base cover 2 has a notch. After the base cover 2 and the loading base 1 are assembled, a sterilization channel 3 is formed. There are eight sterilization channels 3 in total, respectively located at the top corner and the center of the edge of the base cover 2. The top corner is triangular, and the center of the edge is semi-circular. The fixing components include several snap-fit protrusions 5 on the loading base 1 and snap-fit protrusions on the base cover 2. The corresponding snap-fit grooves 4 securely connect the loading base 1 and the base cover 2 via snap-fits. The base cover 2 provides limiting protection for the dual-chamber pre-filled syringe syringe 7 inside the loading base 1. The loading cavity 8 has staggered limiting blocks 9 on both sides, corresponding to the locking positions 10. Each locking position 10 has a limiting block 9 on one side, and the limiting blocks 9 corresponding to adjacent locking positions 10 are located on different sides. This allows the dual-chamber pre-filled syringe syringe 7 to be placed alternately from left to right during loading, fully utilizing the storage space. The limiting blocks 9 minimize movement of the dual-chamber pre-filled syringe syringe 7 on the locking positions 10. The top of the base cover 2 has a gripping and positioning block 11 for gripping and positioning. Block 11 consists of four blocks, symmetrically placed on both sides of the center of the base cover 2. It has a cuboid structure, 44mm wide, 61mm long, and 12mm high, facilitating positioning and gripping of the base cover 2 during automated production. The loading base 1 is equipped with a sealing skirt 6, which heat-seals breathable paper. The special properties of the breathable paper prevent bacteria and dust from entering, but allow ethylene oxide to pass through. Therefore, during sterilization, ethylene oxide vapor can penetrate the sealed packaging through the breathable paper to kill bacteria and spores inside. Throughout the entire transportation and storage process from sterilization to final use, the breathable paper ensures that the inside of the packaging is not invaded by bacteria and dust, thus achieving sterilization of the pharmaceutical packaging material. A breathable paper sealing platform is provided on the loading base 1 for heat sealing connection of the breathable paper; the base cover 2 is provided with a bypass protrusion groove 12 corresponding to the loading cavity 8. Since the dual-cavity pre-filled syringe assembly is designed to achieve the effect of powder-liquid mixing, a bypass passage is provided at the dual-cavity pre-filled syringe syringe 7, specifically manifested as a protrusion structure on the dual-cavity pre-filled syringe syringe 7. With the bypass protrusion groove 12 provided, the bypass protrusion groove 12 on the base cover 2 will not rub against the bypass passage on the dual-cavity pre-filled syringe syringe 7, thereby avoiding damage to the product. The bypass protrusion groove 12 is 32mm wide, 202mm long, and 1.8mm high, and its position is consistent with the placement position of the base syringe.
[0022] Working process or working principle:
[0023] In use, place the dual-chamber pre-filled syringe syringe 7 in the corresponding slot 10, with the bypass passage protrusion of the dual-chamber pre-filled syringe syringe 7 facing upwards. Then, cover the bottom cover 2 on the loading base 1, so that the buckle protrusion 5 is engaged in the buckle groove 4 to connect the loading base 1 and the bottom cover 2. Then, cover the sealing skirt 6 with breathable paper and tighten it so that the breathable paper does not contact the top of the bottom cover 2. Connect the breathable paper to the sealing skirt 6 by heat sealing. Then, sterilize the dual-chamber pre-filled syringe syringe 7 by ethylene oxide (EO) sterilization. The sterilization channel 3 formed by the assembly of the bottom cover 2 and the loading base 1 can effectively accelerate the gas exchange efficiency and ensure the effect of EO sterilization.
[0024] This invention secures the double-lumen pre-filled syringe syringe 7 within the locking position 10, preventing the product from falling out during transportation due to shaking and vibration. The base cover 2 has ethylene oxide channels at its four corners to reduce ethylene oxide residue and ensure the sterilization effect of the double-lumen pre-filled syringe syringe 7. The overall structural design adopts a symmetrical design, which can effectively reduce human error and ensure the accuracy of mechanical positioning and the efficiency of mechanical suction. The independent locking position 10 structure makes the positioning of the syringe in the loading base 1 more precise, which is conducive to improving mechanical efficiency. The sealed skirt heat-sealed breathable paper forms an overall sealed packaging to prevent the intrusion of dust and bacteria, ensuring long-term storage effect and strong practicality.
[0025] The descriptions of the orientation and relative positional relationships of the structure in this utility model, such as descriptions of front, back, left, right, up, and down, do not constitute a limitation on this utility model, but are merely for the convenience of description.
Claims
1. A dual-chamber pre-filled syringe barrel loading device with an independent locking structure, characterized in that: It includes a loading base (1) and a base cover (2). The loading base (1) and the base cover (2) are provided with matching fixing components. The loading base (1) is provided with a loading cavity (8). Several slots (10) are evenly arranged in the loading cavity (8). The base cover (2) is provided with a notch. After the base cover (2) and the loading base (1) are assembled, a sterilization channel (3) is formed.
2. The dual-chamber pre-filled syringe barrel loading device with independent locking structure according to claim 1, characterized in that: The fixing components include a plurality of snap-fit protrusions (5) provided on the loading base (1) and snap-fit grooves (4) provided on the base cover (2) that correspond one-to-one with the snap-fit protrusions (5).
3. The dual-chamber pre-filled syringe syringe loading device with independent locking structure according to claim 2, characterized in that: The loading cavity (8) is provided with staggered limit blocks (9) on both sides, which correspond one-to-one with the locking positions (10).
4. The dual-chamber pre-filled syringe barrel loading device with independent locking structure according to claim 3, characterized in that: The bottom cover (2) is provided with a gripping positioning block (11) on its top.
5. The dual-chamber pre-filled syringe syringe loading device with an independent locking structure according to any one of claims 1-4, characterized in that: The bottom cover (2) is provided with a bypass passage protrusion (12) corresponding to the loading cavity (8).
6. The dual-chamber pre-filled syringe barrel loading device with independent locking structure according to claim 5, characterized in that: The loading base (1) is provided with a sealing skirt (6), and the sealing skirt (6) is heat-sealed with breathable paper to form an integral sealed package.
Citation Information
Patent Citations
Injection syringe packaging box
CN221719336U