Vibrator for pipeline

Abstract

The utility model discloses a vibrator for a pipeline, which comprises a vibrator body for vibrating the pipeline, the bottom of the vibrator body is provided with an anti-slip component for preventing the vibrator body from slipping off, a binding mechanism is arranged outside a bottom plate, and the binding mechanism is composed of a binding band adjusting component and a binding band locking component which are arranged outside the bottom plate. The bottom plate is tightly attached to the first non-slip mat, gapless stable connection between the vibrator body and the pipeline is ensured, the stability of the installation process can be ensured through adjustment of the binding band and a buffering mechanism, through cooperation of the protruding block and the locking plate, after the binding band bypasses the pipeline and penetrates through the inserting groove, locking of the binding band can be achieved, and the practicability of the vibrator is improved. And the friction force between the vibrator body and the pipeline is further enhanced through the second non-slip mat, the mounting stability and reliability are improved, and the working efficiency of the vibrator body is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of vibrator, concretely relates to a pipeline vibrator. BACKGROUND

[0002] The pipeline vibrator is widely applied in various productions as a kind of device that can significantly reduce the pipeline conveying resistance and improve conveying efficiency by exerting high-frequency micro-amplitude vibration, but its installation process to the outside of pipeline often faces challenges. The existing pipeline vibrator is often complex and time-consuming in installation process due to lack of convenient installation mechanism or stable fixing mode, and even may affect its vibration effect and the overall performance of pipeline system due to improper installation.

[0003] To solve the problems in the prior art, in the prior art, for example, a pneumatic pipeline vibrator disclosed in Chinese invention patent (publication number CN104415904A) can be applied to the installation of pipelines with different sizes by setting the mounting seat as V-shaped fixing mode, and at the same time, high-frequency micro-amplitude directional vibration is exerted on the conveyed objects during pipeline conveying to reduce the resistance of pipeline conveying. However, in actual application, although the vibrator can be combined and installed with the pipeline through the set V-shaped fixing mode, it still needs to rely on a large number of bolts, nuts and other fasteners for fixation, which not only increases the installation time, but also may damage the pipeline or the vibrator itself due to improper operation during installation. In addition, due to the design limitation of the fixing mode, the installation and maintenance personnel may not be able to accurately fix the vibrator on the pipeline, or quickly disassemble the vibrator when needed. This not only increases the difficulty of installation and maintenance, but also may affect the normal operation of the production line. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a pipeline vibrator, which can quickly install the vibrator body to the outside of the pipeline by using the set binding mechanism, and can avoid damaging the vibrator body or the pipeline, so as to solve the problem of complex installation process and easy damage to the pipeline or the vibrator in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a pipeline vibrator, comprising a vibrator body for vibrating the pipeline, a anti-slip assembly for preventing the vibrator body from sliding is arranged at the bottom of the vibrator body;

[0006] The anti-slip assembly comprises a base, the base is arranged at the bottom of the vibrator body, an assembly strip is movably arranged in the base, a bottom plate is arranged at the bottom of the assembly strip, and a first anti-slip pad is arranged at the bottom of the bottom plate;

[0007] A binding mechanism is arranged outside the bottom plate;

[0008] The binding mechanism is composed of a binding belt adjusting assembly and a binding belt locking assembly arranged outside the bottom plate.

[0009] Preferably, the binding belt adjusting assembly comprises a mounting frame fixedly arranged on the top of the bottom plate, a connecting ring movably arranged inside the mounting frame, a first sleeve arranged inside the connecting ring, a first torsional spring arranged inside the first sleeve, a connecting plate arranged outside the first torsional spring, a second sleeve arranged outside the connecting plate, a damper body arranged inside the second sleeve, a binding belt for binding the pipeline arranged outside the first sleeve, a protrusion arranged on one side of the binding belt, and a second anti-skid pad arranged on the other side of the binding belt and in contact with the outer wall of the pipeline after the binding belt is used to bind the pipeline.

[0010] Preferably, the damper body is movably connected with the connecting plate, and the first torsional spring is connected with the inside of the first sleeve on the side away from the connecting plate.

[0011] Preferably, the binding belt locking assembly comprises a connecting boss arranged on the top of the bottom plate, a plug-in slot for the binding belt arranged in the connecting boss, a fixing frame arranged on the top of the connecting boss, a connecting column arranged inside the fixing frame, a locking plate movably arranged outside the connecting column, and a second torsional spring arranged outside the connecting column.

[0012] Preferably, the protrusion outside the binding belt can be clamped with the locking plate, and the end of the second torsional spring away from the connecting column is connected with the inside of the locking plate.

[0013] Compared with the prior art, the pipeline vibrator has the following beneficial effects:

[0014] 1. The pipeline vibrator ensures the gapless and stable connection between the vibrator body and the pipeline through the close adhesion of the bottom plate and the first anti-skid pad, and effectively prevents the too fast pulling through the smooth control of the rotating speed by the adjusting and buffering mechanism of the binding belt and the first torsional spring and the like, thereby ensuring the stability of the installation process and laying a solid foundation for the subsequent locking step.

[0015] 2. The pipeline vibrator can lock the binding belt after the binding belt passes around the pipeline and through the plug-in slot through the cooperation of the protrusion and the locking plate, thereby ensuring the fixation of the length of the binding belt, and the second anti-skid pad further enhances the friction between the vibrator body and the pipeline, so that the close adhesion can be maintained even in the vibration working state, thereby improving the stability and reliability of the installation and ensuring the working efficiency of the vibrator body. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional structure schematic view of the pipeline vibrator.

[0017] Figure 2 This is a schematic diagram of the structure of a pipe vibrator and a pipe in cooperation with this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of a pipe vibrator with its straps unfolded, according to the present invention.

[0019] Figure 4 This is a three-dimensional structural diagram of the anti-slip component in a pipe vibrator according to the present invention.

[0020] Figure 5 This is a three-dimensional structural diagram of the strap adjustment component in a pipe vibrator according to the present invention.

[0021] Figure 6 This is a partial three-dimensional structural diagram of the strap adjustment component in a pipe vibrator according to the present invention.

[0022] Figure 7 This is a partial disassembly diagram of the strap adjustment component in a pipe vibrator according to the present invention.

[0023] Figure 8 This is a three-dimensional structural diagram of the strap locking component in a pipe vibrator according to the present invention.

[0024] In the diagram: 1. Vibrator body; 2. Pipe; 3. Anti-slip assembly; 31. Base; 32. Assembly strip; 33. Base plate; 34. First anti-slip pad; 4. Binding mechanism; 41. Strap adjustment assembly; 411. Mounting bracket; 412. Connecting ring; 413. First sleeve; 414. First torsion spring; 415. Connecting plate; 416. Second sleeve; 417. Damper body; 418. Strap; 419. Protrusion; 4110. Second anti-slip pad; 42. Strap locking assembly; 421. Connecting boss; 422. Insertion slot; 423. Fixing bracket; 424. Connecting column; 425. Locking plate; 426. Second torsion spring. Detailed Implementation

[0025] To further understand the features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments.

[0026] Example 1: Please refer to Figures 1-7 The present invention provides a technical solution: a pipe vibrator, including a vibrator body 1 for vibrating a pipe 2, and an anti-slip component 3 for preventing the vibrator body 1 from slipping off the bottom of the vibrator body 1.

[0027] The anti-slip component 3 includes a base 31, which is located at the bottom of the vibrator body 1. An assembly strip 32 is movably arranged inside the base 31. A base plate 33 is provided at the bottom of the assembly strip 32. A first anti-slip pad 34 is provided at the bottom of the base plate 33. This increases friction and reduces the occurrence of the vibrator body 1 slipping.

[0028] A binding mechanism 4 is provided on the outside of the base plate 33 to facilitate the stable installation of the vibrator body 1 and the pipe 2 to ensure the vibration effect.

[0029] The binding mechanism 4 consists of a strap adjustment assembly 41 and a strap locking assembly 42 located outside the base plate 33.

[0030] Furthermore, the strap adjustment assembly 41 includes a mounting bracket 411, which is fixedly mounted on the top of the base plate 33. A connecting ring 412 is movably disposed inside the mounting bracket 411. A first sleeve 413 is disposed inside the connecting ring 412. A first torsion spring 414 is disposed inside the first sleeve 413. A connecting plate 415 is disposed outside the first torsion spring 414. A second sleeve 416 is disposed outside the connecting plate 415. A damper body 417 is disposed inside the second sleeve 416. 3. An external binding strap 418 for binding the pipe 2 is provided. A protrusion 419 is provided on one side of the binding strap 418, and a second anti-slip pad 4110 is provided on the other side of the binding strap 418. After the binding strap 418 binds the pipe 2, the second anti-slip pad 4110 contacts the outer wall of the pipe 2. The anti-slip component includes a base 31, which is located at the bottom of the vibrator body 1. An assembly strip 32 is movably arranged inside the base 31. A base plate 33 is provided at the bottom of the assembly strip 32, and a first anti-slip pad 34 is provided at the bottom of the base plate 33. This facilitates smooth adjustment of the binding strap 418 and improves installation stability.

[0031] Furthermore, the damper body 417 is movably connected to the connecting plate 415, and the side of the first torsion spring 414 away from the connecting plate 415 is connected to the inside of the first sleeve 413. This can buffer the rotational speed of the first sleeve 413, ensuring the smooth pulling out of the strap 418. When the strap 418 is released to remove the installation, the strap 418 will automatically retract to the outside of the first sleeve 413, achieving winding.

[0032] Example 2: Please refer to Figure 8 Furthermore, in conjunction with Embodiment 1, the strap locking assembly 42 includes a connecting boss 421, which is disposed on the top of the base plate 33. The connecting boss 421 has an insertion slot 422 for the strap 418 to pass through. A fixing frame 423 is disposed on the top of the connecting boss 421. A connecting post 424 is disposed inside the fixing frame 423. A locking plate 425 is movably disposed outside the connecting post 424. A second torsion spring 426 is disposed outside the connecting post 424. This allows for quick locking of the strap 418, enhancing installation stability.

[0033] Furthermore, the protrusion 419 on the outside of the strap 418 can engage with the locking plate 425, and the end of the second torsion spring 426 away from the connecting post 424 is connected to the inside of the locking plate 425. The second torsion spring 426 can ensure the locking of the locking plate 425, thereby locking the length of the strap 418 and simplifying the operation.

[0034] In actual operation, when it is necessary to install the vibrator body 1 to the outside of the pipe 2, the base plate 33 can be tightly attached to the outside of the pipe 2, and the first anti-slip pad 34 can be used to ensure a firm and gapless fit.

[0035] Next, the strap 418 is pulled to secure it. During this process, the first torsion spring 414, the connecting plate 415, and the damper body 417 work together to smoothly control the rotation of the first sleeve 413, effectively slowing down the rotation speed, preventing the strap 418 from being pulled too fast, and ensuring the stability of the installation process.

[0036] Subsequently, the strap 418 is wrapped around the pipe 2 and passed through the insertion slot 422. As it passes through, the protrusion 419 temporarily pushes up the locking plate 425. Once the strap 418 reaches the predetermined position and is locked, the tension is released, and the return force of the second torsion spring 426 causes the locking plate 425 to fall back, engaging with the protrusion 419 on the outside of the strap 418, thereby locking the length of the strap 418.

[0037] Finally, the installation of the second anti-slip pad 4110 further enhances the friction between the vibrator body 1 and the pipe 2, ensuring that the vibrator body 1 will not detach from the pipe 2 during operation, thus guaranteeing the stability and reliability of the installation. Through this series of steps, the vibrator body 1 can be safely and securely installed on the outside of the pipe 2, while ensuring its normal vibration and working efficiency.

[0038] The above embodiments only illustrate one or more implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. A vibrator for pipelines, comprising a vibrator body (1) for vibrating a pipeline (2), characterized in that, The bottom of the vibrator body (1) is provided with an anti-slip component (3) to prevent the vibrator body (1) from slipping. The anti-slip component (3) includes a base (31), which is located at the bottom of the vibrator body (1). An assembly strip (32) is movably arranged inside the base (31). A base plate (33) is provided at the bottom of the assembly strip (32), and a first anti-slip pad (34) is provided at the bottom of the base plate (33). A binding mechanism (4) is provided on the outside of the base plate (33); The binding mechanism (4) consists of a strap adjustment assembly (41) and a strap locking assembly (42) disposed outside the base plate (33).

2. A pipe vibrator according to claim 1, characterized in that: The strap adjustment assembly (41) includes a mounting bracket (411), which is fixedly mounted on the top of the base plate (33). A connecting ring (412) is movably arranged inside the mounting bracket (411). A first sleeve (413) is arranged inside the connecting ring (412). A first torsion spring (414) is arranged inside the first sleeve (413). A connecting plate (415) is arranged outside the first torsion spring (414). There is a second sleeve (416), inside which a damper body (417) is provided. The first sleeve (413) is provided with a strap (418) for binding the pipe (2). A protrusion (419) is provided on one side of the strap (418), and a second anti-slip pad (4110) is provided on the other side of the strap (418). After the strap (418) binds the pipe (2), the second anti-slip pad (4110) contacts the outer wall of the pipe (2).

3. A pipe vibrator according to claim 2, characterized in that: The damper body (417) is movably connected to the connecting plate (415), and the first torsion spring (414) is connected to the inside of the first sleeve (413) on the side away from the connecting plate (415).

4. A pipe vibrator according to claim 1, characterized in that: The strap locking assembly (42) includes a connecting boss (421), which is located on the top of the base plate (33). The connecting boss (421) has an insertion slot (422) for the strap (418) to pass through. A fixing frame (423) is provided on the top of the connecting boss (421). A connecting post (424) is provided inside the fixing frame (423). A locking plate (425) is movably provided outside the connecting post (424). A second torsion spring (426) is provided outside the connecting post (424).

5. A pipe vibrator according to claim 4, characterized in that: The protrusion (419) on the outside of the strap (418) can be engaged with the locking plate (425), and the end of the second torsion spring (426) on the side away from the connecting post (424) is connected to the inside of the locking plate (425).

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