Transmission structure used in full-automatic resistor chip mounter
By designing a rotary drive and clamping mechanism within the fully automatic resistor placement machine, the problems of poor PCB board fixation and inconvenient angle adjustment are solved, achieving stable PCB board transmission and angle adjustment, and improving processing flexibility.
Patent Information
- Application Number
- CN202520093395.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-15
AI Technical Summary
The existing transmission structure has poor PCB board fixation effect and is not easy to adjust the angle, which limits the processing operations of different processes.
A transmission structure including a rotary drive mechanism and a clamping mechanism was designed. The PCB board is rotated by a rotary motor driving the drive gear and the internal gear ring to mesh. Combined with the clamping plate to fix the PCB board, the angle adjustment and transmission are realized.
It improves the PCB board's fixation effect and angle adjustment flexibility, facilitating processing of different procedures and enhancing operational flexibility.
Smart Images

Figure CN223645622U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transmission structure technology, and in particular to a transmission structure used in a fully automatic resistor placement machine. Background Technology
[0002] A pick-and-place machine, also known as a surface mount system, is a piece of equipment in a production line that accurately places surface mount components onto PCB pads by moving a placement head. It primarily handles surface mount components, mostly thick-film chip resistors. Typically, the PCB is placed in a guide rail within the production line for transport and processing at different stages. However, current conventional transport structures offer poor PCB fixation and are inconvenient for angle adjustments, limiting operation during various processing steps. Therefore, we propose a transport structure for a fully automated resistor pick-and-place machine to address this problem. Utility Model Content
[0003] The purpose of this invention is to provide a transmission structure for use in a fully automatic resistor placement machine, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A transfer structure for use in a fully automatic resistor placement machine includes: a base, a transfer table, and a rotary table. The transfer table is slidably mounted on the top of the base, and the rotary table is rotatably mounted on the top of the transfer table. A clamping mechanism is provided inside the rotary table, and a rotation drive mechanism is provided at the bottom of the rotary table.
[0006] The rotary drive mechanism includes a rotary motor, a drive gear, and an internal gear ring. The rotary motor is fixedly mounted on the top of the transmission table, the drive gear is fixedly mounted on the output shaft of the rotary motor, the drive gear meshes with the internal gear ring, and an annular frame is fixedly sleeved on the outer side of the internal gear ring. The annular frame is fixedly mounted on the bottom of the rotary table.
[0007] The clamping mechanism includes a drive motor and four clamping plates. An L-plate is fixedly installed on the side of each of the four clamping plates that is far apart from each other. A horizontal plate is fixedly installed on the bottom of the L-plate. The horizontal plate is slidably installed inside the rotary table. The drive motor is fixedly installed on the bottom of the rotary table.
[0008] Preferably, a rotating seat is fixedly installed on the output shaft of the drive motor, four round shafts are fixedly installed on the bottom of the rotating seat, a connecting plate is rotatably sleeved on the outer side of the round shaft, a square plate is fixedly installed on the other end of the horizontal plate, a vertical plate is fixedly installed on the bottom of the square plate, and a connecting rod is fixedly installed on the side of each of the four vertical plates that are close to each other, and the four connecting rods are slidably installed in the corresponding connecting plates.
[0009] Preferably, the bottom of the rotary table has four square slots, the square plate is slidably installed in the corresponding square slots, a guide rod is fixedly installed in the square slot, the square plate is slidably sleeved on the outside of the corresponding guide rod, and the top of the rotary table has four sliding grooves, the L plate is slidably installed in the corresponding sliding grooves.
[0010] Preferably, guide seats are fixedly installed on both sides of the bottom of the transmission platform, a servo motor is fixedly installed on one side of one of the guide seats, a drive shaft is fixedly installed on the output shaft of the servo motor, a plurality of drive gears are fixedly installed on the drive shaft, and a plurality of racks are fixedly installed on the top of the base, and the drive gears mesh with the corresponding racks.
[0011] Preferably, guide rails are fixedly installed on both sides of the top of the base, the guide seat is slidably sleeved on the outside of the corresponding guide rail, and an annular track is fixedly installed on the top of the transmission table, with the annular frame rotatably sleeved on the outside of the annular track.
[0012] Preferably, the top of the transmission table is provided with a vertical hole and a vertical groove, a card plate is slidably installed in the vertical groove, the bottom of the rotary table is provided with multiple slots, the card plate is movably engaged in the corresponding slot, a slanted hole is provided on one side of the card plate, a slanted frame is slidably installed in the vertical groove, and the slanted frame is slidably installed in the slanted hole.
[0013] An electric push rod is fixedly installed on the top of the transmission platform, and the output end of the electric push rod is fixedly installed with the inclined frame.
[0014] Preferably, a crossbar and a compression spring are fixedly installed on one inner wall of the vertical groove, the inclined frame is slidably sleeved on the outside of the crossbar, and the other end of the compression spring is fixedly installed with the inclined frame.
[0015] In this utility model, a transmission structure for use in a fully automatic resistor placement machine is described. By placing the PCB board on top of a rotary table and starting a drive motor to rotate the rotating seat, the rotating seat drives four circular shafts to perform circumferential motion. The circumference, through cooperation with connecting plates and connecting rods, drives four vertical plates to move closer together. Through corresponding square plates, horizontal plates, and L-plates, it drives four clamping plates to move closer together, so that the four clamping plates abut against the outer side of the PCB board to achieve clamping and fixation. By starting a servo motor to drive a drive gear to rotate, the drive gear, through meshing with a rack, drives the transmission table to move, thereby realizing the transmission of the PCB board to facilitate processing of different processes.
[0016] In this utility model, a transmission structure for use in a fully automatic resistor chip mounter is described. By activating an electric push rod, the inclined frame moves to the right. The inclined frame, through its engagement with the inclined hole, moves the clamping plate downward, causing the clamping plate to disengage from the slot and release the lock on the rotary table. Then, the rotary motor is activated, driving the drive gear to rotate. The drive gear, through its meshing with the internal gear ring, drives the rotary table to rotate, thereby rotating the PCB board. This allows for angle adjustment of the PCB board. When the angle required for the corresponding processing step is reached, the rotary motor is stopped, and the output end of the electric push rod retracts, causing the clamping plate to move upward and re-engage into the corresponding slot, thus locking the rotary table and facilitating the chip mounting of resistors on the PCB board.
[0017] This utility model has a reasonable structural design. The rotation drive mechanism facilitates the adjustment of the PCB board angle, and the clamping mechanism fixes the PCB board, which facilitates processing of different procedures and improves flexibility. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of a transmission structure for use in a fully automatic resistor placement machine proposed in this utility model;
[0019] Figure 2 This is a cross-sectional view of a transmission structure for use in a fully automatic resistor placement machine, as proposed in this utility model.
[0020] Figure 3 for Figure 2 A magnified view of part A in the middle;
[0021] Figure 4 for Figure 2 A magnified view of part B in the middle section;
[0022] Figure 5 This is a three-dimensional structural diagram of the clamping mechanism proposed in this utility model;
[0023] Figure 6 This is a three-dimensional structural diagram of the clamping mechanism proposed in this utility model from another perspective.
[0024] Figure 7 This is a three-dimensional structural diagram of the rotary drive mechanism proposed in this utility model.
[0025] In the diagram: 1. Base; 101. Guide rail; 102. Rack; 2. Transmission table; 201. Guide seat; 3. Rotary table; 301. Annular frame; 302. Annular track; 4. Clamping plate; 401. L-plate; 402. Horizontal plate; 403. Square plate; 404. Vertical plate; 5. Servo motor; 501. Drive gear; 502. Drive shaft; 6. Rotary motor; 601. Internal gear ring; 602. Drive gear; 7. Drive motor; 701. Rotating seat; 702. Round shaft; 703. Connecting plate; 704. Connecting rod; 8. Clamping plate; 801. Compression spring; 802. Inclined frame; 803. Electric push rod. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0027] Reference Figure 1-7 A transfer structure for use in a fully automatic resistor placement machine includes: a base 1, a transfer table 2 and a rotary table 3. The transfer table 2 is slidably mounted on the top of the base 1, and the rotary table 3 is rotatably mounted on the top of the transfer table 2. A clamping mechanism is provided inside the rotary table 3, and a rotation drive mechanism is provided at the bottom of the rotary table 3.
[0028] The rotary drive mechanism includes: a rotary motor 6, a drive gear 602, and an internal gear ring 601. The rotary motor 6 is fixedly mounted on the top of the transmission table 2. The drive gear 602 is fixedly mounted on the output shaft of the rotary motor 6. The drive gear 602 meshes with the internal gear ring 601. An annular frame 301 is fixedly sleeved on the outer side of the internal gear ring 601. The annular frame 301 is fixedly mounted on the bottom of the rotary table 3.
[0029] The clamping mechanism includes a drive motor 7 and four clamping plates 4. An L-plate 401 is fixedly installed on the side of each clamping plate 4 that is far apart from each other. A horizontal plate 402 is fixedly installed on the bottom of the L-plate 401. The horizontal plate 402 is slidably installed inside the rotary table 3. The drive motor 7 is fixedly installed on the bottom of the rotary table 3.
[0030] In this embodiment, a rotating seat 701 is fixedly installed on the output shaft of the drive motor 7. Four round shafts 702 are fixedly installed on the bottom of the rotating seat 701. A connecting plate 703 is rotatably sleeved on the outer side of the round shafts 702. A square plate 403 is fixedly installed on the other end of the horizontal plate 402. A vertical plate 404 is fixedly installed on the bottom of the square plate 403. A connecting rod 704 is fixedly installed on the side of the four vertical plates 404 that are close to each other. The four connecting rods 704 are slidably installed in the corresponding connecting plates 703.
[0031] In this embodiment, the bottom of the rotary table 3 is provided with four square slots, and the square plate 403 is slidably installed in the corresponding square slot. A guide rod is fixedly installed in the square slot, and the square plate 403 is slidably sleeved on the outside of the corresponding guide rod, thereby guiding the square plate 403. The top of the rotary table 3 is provided with four sliding grooves, and the L plate 401 is slidably installed in the corresponding sliding groove, thereby guiding the L plate 401.
[0032] In this embodiment, guide seats 201 are fixedly installed on both sides of the bottom of the transmission platform 2. A servo motor 5 is fixedly installed on one side of one of the guide seats 201. A drive shaft 502 is fixedly installed on the output shaft of the servo motor 5. Several drive gears 501 are fixedly installed on the drive shaft 502. Several racks 102 are fixedly installed on the top of the base 1. The drive gears 501 and the corresponding racks 102 mesh with each other.
[0033] In this embodiment, guide rails 101 are fixedly installed on both sides of the top of the base 1, and guide seats 201 are slidably sleeved on the outside of the corresponding guide rails 101. A ring track 302 is fixedly installed on the top of the transmission platform 2, and a ring frame 301 is rotatably sleeved on the outside of the ring track 302.
[0034] In this embodiment, the top of the transmission table 2 is provided with a vertical hole and a vertical groove, and a locking plate 8 is slidably installed in the vertical groove. The bottom of the rotary table 3 is provided with multiple slots, and the locking plate 8 is movably locked in the corresponding slot. The angle of the rotary table 3 is locked by the locking plate 8. An oblique hole is provided on one side of the locking plate 8, and an oblique bracket 802 is slidably installed in the vertical groove. The oblique bracket 802 is slidably installed in the oblique hole.
[0035] An electric push rod 803 is fixedly installed on the top of the transmission table 2. The output end of the electric push rod 803 is fixedly installed with the inclined frame 802. A crossbar and a compression spring 801 are fixedly installed on the inner wall of one side of the vertical groove. The inclined frame 802 is slidably sleeved on the outside of the crossbar. The other end of the compression spring 801 is fixedly installed with the inclined frame 802, thereby assisting in the positioning of the inclined frame 802.
[0036] In this embodiment, during use, the PCB board is placed on top of the rotary table 3, and the drive motor 7 is started to drive the rotating seat 701 to rotate. The rotating seat 701 drives the four circular shafts 702 to perform circumferential motion. The circumference, through cooperation with the connecting plate 703 and the connecting rod 704, drives the four vertical plates 404 to move closer to each other. The corresponding square plate 403, horizontal plate 402, and L-plate 401 drive the four clamping plates 4 to move closer to each other, so that the four clamping plates 4 all abut against the outer side of the PCB board for clamping and fixing. The servo motor 5 is started to drive the drive gear 501 to rotate. The drive gear 501, through meshing with the rack 102, drives the transfer table 2 to move, thereby realizing the transfer of the PCB board for processing in different procedures. The electric actuator 803 drives the inclined frame 802 to move to the right. The inclined frame 802, through its engagement with the inclined hole, drives the clamping plate 8 to move downward, causing the clamping plate 8 to disengage from the slot and release the lock on the rotary table 3. Then, the rotary motor 6 is started to drive the drive gear 602 to rotate. The drive gear 602, through its meshing with the internal gear ring 601, drives the rotary table 3 to rotate, thereby driving the PCB board to rotate. This allows for angle adjustment of the PCB board. When the angle required for the corresponding processing step is reached, the rotary motor 6 is stopped and the output end of the electric actuator 803 is retracted, causing the clamping plate 8 to move upward and re-clamp into the corresponding slot, thus locking the rotary table 3 and facilitating the surface mount processing of resistors on the PCB board.
[0037] The foregoing has provided a detailed description of the transmission structure for use in a fully automatic resistor placement machine provided by this utility model. Specific embodiments have been used to illustrate the principles and implementation methods of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A transmission structure for use in a fully automatic resistor placement machine, characterized in that, include: The base (1), the transmission platform (2) and the rotating platform (3) are slidably mounted on the top of the base (1), the rotating platform (3) is rotatably mounted on the top of the transmission platform (2), the rotating platform (3) is provided with a clamping mechanism, and the bottom of the rotating platform (3) is provided with a rotation drive mechanism. The rotary drive mechanism includes a rotary motor (6), a drive gear (602), and an internal gear ring (601). The rotary motor (6) is fixedly installed on the top of the transmission platform (2). The drive gear (602) is fixedly installed on the output shaft of the rotary motor (6). The drive gear (602) meshes with the internal gear ring (601). An annular frame (301) is fixedly sleeved on the outer side of the internal gear ring (601). The annular frame (301) is fixedly installed on the bottom of the rotary table (3). The clamping mechanism includes a drive motor (7) and four clamping plates (4). Each of the four clamping plates (4) has an L-plate (401) fixedly installed on one side away from each other. A horizontal plate (402) is fixedly installed on the bottom of the L-plate (401). The horizontal plate (402) is slidably installed inside the rotary table (3). The drive motor (7) is fixedly installed on the bottom of the rotary table (3).
2. The transmission structure for use in a fully automatic resistor placement machine according to claim 1, characterized in that, A rotating seat (701) is fixedly installed on the output shaft of the drive motor (7). Four round shafts (702) are fixedly installed at the bottom of the rotating seat (701). A connecting plate (703) is rotatably sleeved on the outer side of the round shafts (702). A square plate (403) is fixedly installed at the other end of the horizontal plate (402). A vertical plate (404) is fixedly installed at the bottom of the square plate (403). A connecting rod (704) is fixedly installed on the side of each of the four vertical plates (404) that are close to each other. The four connecting rods (704) are slidably installed in the corresponding connecting plates (703).
3. The transmission structure for use in a fully automatic resistor placement machine according to claim 2, characterized in that, The bottom of the rotating platform (3) has four square slots, and the square plate (403) is slidably installed in the corresponding square slot. A guide rod is fixedly installed in the square slot. The square plate (403) is slidably sleeved on the outside of the corresponding guide rod. The top of the rotating platform (3) has four sliding grooves, and the L plate (401) is slidably installed in the corresponding sliding groove.
4. The transmission structure for use in a fully automatic resistor placement machine according to claim 1, characterized in that, Guide seats (201) are fixedly installed on both sides of the bottom of the transmission platform (2). A servo motor (5) is fixedly installed on one side of one of the guide seats (201). A drive shaft (502) is fixedly installed on the output shaft of the servo motor (5). Several drive gears (501) are fixedly installed on the drive shaft (502). Several racks (102) are fixedly installed on the top of the base (1). The drive gears (501) mesh with the corresponding racks (102).
5. The transmission structure for use in a fully automatic resistor placement machine according to claim 4, characterized in that, The base (1) has guide rails (101) fixedly installed on both sides of its top. The guide seat (201) is slidably sleeved on the outside of the corresponding guide rail (101). The top of the transmission platform (2) has an annular track (302) fixedly installed. The annular frame (301) is rotatably sleeved on the outside of the annular track (302).
6. The transmission structure for use in a fully automatic resistor placement machine according to claim 1, characterized in that, The top of the transmission table (2) is provided with a vertical hole and a vertical groove. A card plate (8) is slidably installed in the vertical groove. The bottom of the rotating table (3) is provided with multiple slots. The card plate (8) is movably engaged in the corresponding slot. An oblique hole is provided on one side of the card plate (8). An oblique frame (802) is slidably installed in the vertical groove. The oblique frame (802) is slidably installed in the oblique hole. An electric push rod (803) is fixedly installed on the top of the transmission platform (2), and the output end of the electric push rod (803) is fixedly installed with the inclined frame (802).
7. A transmission structure for use in a fully automatic resistor placement machine according to claim 6, characterized in that, A crossbar and a compression spring (801) are fixedly installed on one side of the inner wall of the vertical groove. The inclined frame (802) is slidably sleeved on the outside of the crossbar, and the other end of the compression spring (801) is fixedly installed with the inclined frame (802).