Quartz sand uniform feeder

By designing a uniform feeder for quartz sand, the problem of uneven spreading and crushing after heating in quartz sand production was solved, achieving uniform dispersion and particle size uniformity of quartz sand, and improving purification efficiency and effect.

CN223645899UActive Publication Date: 2025-12-09CHIFENG WANGYUN TRADING CO LTD
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Patent Information

Application Number
CN202423161637.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-09
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In the current quartz sand production process, heated quartz cannot be evenly spread when it falls into the cold water pool and lacks an effective crushing function, which affects the purification efficiency and effect.

Method used

Design a quartz sand uniform feeder, comprising a crushing box, an inverted conical crushing chamber, and a cylindrical crushing roller, equipped with a motor drive, which drives a circular material distribution disc to rotate through a transmission mechanism to achieve uniform material distribution, and prevents clogging through a height adjustment mechanism and a pusher plate.

Benefits of technology

This method achieves uniform application of quartz sand, reduces particle size differences, improves the effectiveness and efficiency of cold blasting treatment, and ensures the smooth progress of the purification process.

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Abstract

The utility model discloses a quartz sand uniform feeder which comprises a grinding box, an inverted-cone-shaped grinding cavity is formed in the grinding box, a cylindrical grinding roller is rotationally arranged in the grinding cavity, a motor is fixedly arranged at the upper end of the grinding box, a mounting plate is fixedly arranged on the outer side face of the grinding box, and a vertical rod is rotationally arranged on the mounting plate. The upper end of the vertical rod is connected with a driving shaft of the motor through a transmission mechanism, the lower end of the vertical rod extends to the position below the grinding box and is fixedly provided with a round material uniformizing disc, and a plurality of evenly-distributed discharging holes are formed in the round material uniformizing disc. According to the quartz stone crushing device, the crushed quartz sand can be uniformly scattered into a water tank and other treatment areas, the quartz sand is effectively prevented from being gathered at the falling point, the inverted-cone-shaped crushing cavity and the rotating cylindrical crushing roller are arranged in the device, the crushing roller is driven by the motor to rotate, quartz stones with different block diameters can be fully crushed, and the stone diameter difference of the quartz stones is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of quartz sand feeding technology, specifically to a uniform quartz sand feeder. Background Technology

[0002] Purification is a crucial step in the production of quartz sand. Natural quartz sand ore contains impurities in addition to quartz sand, often resulting in low purity. Currently, to improve quartz sand purity, a common method is to first heat the quartz sand ore in a furnace, then immerse the hot quartz sand ore in cold water for a cold-explosion treatment, thereby fully exposing the impurities.

[0003] However, certain problems exist in actual operation. When heated quartz stone is directly dropped into the cold water tank, it tends to accumulate at the point of impact, making it impossible to distribute evenly throughout the tank. Furthermore, most existing technologies lack the function of crushing the heated quartz stone, resulting in significant variations in stone size. This is detrimental to subsequent uniform distribution, thus affecting the overall efficiency and effectiveness of quartz sand purification. Therefore, there is an urgent need for a device capable of crushing quartz stone and achieving uniform feeding to improve this situation. Utility Model Content

[0004] (a) Technical issues

[0005] The present invention aims to provide a uniform feeder for quartz sand to solve the problems of uneven spreading of heated quartz stone and lack of effective crushing function when it falls into the cold water pool during the existing quartz sand production process.

[0006] (II) Technical Content

[0007] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: a quartz sand uniform feeder, including a crushing box, an outlet at the center of the bottom of the crushing box, an inverted conical crushing chamber inside the crushing box, a cylindrical crushing roller rotating inside the crushing chamber, a motor for driving the crushing roller to rotate fixedly at the upper end of the crushing box, an installation plate fixedly installed on the outer side of the crushing box, a vertical rod rotatingly installed on the installation plate, the upper end of the vertical rod being connected to the drive shaft of the motor through a transmission mechanism, the lower end of the vertical rod extending to the bottom of the crushing box and a circular material distribution plate fixedly installed thereon, and a plurality of evenly distributed discharge holes on the circular material distribution plate.

[0008] Furthermore, the transmission mechanism includes a drive wheel fixedly sleeved on the motor drive shaft, and a driven wheel fixedly mounted on the upper end of the vertical rod, with a belt connecting the drive wheel and the driven wheel.

[0009] Furthermore, a feed ramp is connected to the feed inlet at the upper end of the crushing box.

[0010] Furthermore, the bottom of the crushing box is connected to a pusher plate for leveling the material via a height adjustment mechanism.

[0011] Furthermore, the height adjustment mechanism includes a telescopic tube fixedly installed at the bottom of the crushing box, a connecting rod inserted into the lower end of the telescopic tube, a pusher plate fixedly installed at the lower end of the connecting rod, a fixing bolt threadedly connected to the side of the telescopic tube, and multiple threaded holes adapted to the fixing bolts on the side of the connecting rod.

[0012] Furthermore, the bottom of the pusher plate is fixedly provided with rake teeth.

[0013] Furthermore, a mounting base for fixed installation is fixedly provided on the side of the crushing box.

[0014] (III) Technical Effects

[0015] The advantages of this utility model compared with the prior art are as follows:

[0016] 1. This quartz sand uniform feeder is equipped with a circular material distribution plate with evenly distributed discharge holes. Driven by a motor, the vertical rod and material distribution plate are rotated through a transmission mechanism, which can evenly spread the crushed quartz sand into the treatment area such as the water tank. This effectively avoids the accumulation of quartz sand at the drop point, ensures uniform material dispersion, and improves the effect and efficiency of subsequent processes such as cold explosion treatment.

[0017] 2. The device is equipped with an inverted conical crushing chamber and a rotating cylindrical crushing roller. The motor drives the crushing roller to rotate, which can fully crush quartz stones of different sizes, reduce the difference in quartz stone size, facilitate subsequent uniform spreading and purification operations, and make the purification process of quartz sand smoother. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a quartz sand uniform feeder according to the present invention. Figure 1 .

[0019] Figure 2 This is a three-dimensional structural diagram of a quartz sand uniform feeder according to the present invention. Figure 2 .

[0020] Figure 3 This is a schematic diagram of the main structure of a uniform feeder for quartz sand according to this utility model.

[0021] Figure 4 This is a left-side structural schematic diagram of a uniform feeder for quartz sand according to this utility model.

[0022] Figure 5 This is a top view schematic diagram of a uniform feeder for quartz sand according to this utility model.

[0023] Figure 6This is a schematic diagram of the cross-sectional structure of a uniform feeder for quartz sand according to this utility model.

[0024] As shown in the figure: 1. Crushing box; 2. Crushing chamber; 3. Crushing roller; 4. Motor; 5. Mounting plate; 6. Vertical rod; 7. Outlet; 8. Circular material distribution plate; 9. Discharge hole; 10. Drive wheel; 11. Driven wheel; 12. Belt; 13. Feeding inclined plate; 14. Pushing plate; 15. Telescopic tube; 16. Connecting rod; 17. Fixing bolt; 18. Threaded hole; 19. Rake teeth; 20. Mounting base. Detailed Implementation

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "center", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation structure and operation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "installed," "connected," "linked," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] The present invention will now be described in further detail with reference to the accompanying drawings.

[0028] Combined with appendix Figure 1 To be continued Figure 6 A quartz sand uniform feeder includes a crushing box 1 with an outlet 7 at the center of its bottom. A mounting base 20 for fixed installation is fixed to the side of the crushing box 1. A feed inlet 13 is connected to the upper feed port of the crushing box 1. An inverted conical crushing chamber 2 is provided inside the crushing box 1, and a cylindrical crushing roller 3 is rotatably mounted inside the crushing chamber 2. A motor 4 for driving the crushing roller 3 is fixed to the upper end of the crushing box 1. A mounting plate 5 is fixed to the outer side of the crushing box 1, and a vertical rod 6 is rotatably mounted on the mounting plate 5. The upper end of the vertical rod 6 is connected to the drive shaft of the motor 4 via a transmission mechanism. The lower end of the vertical rod 6 extends below the crushing box 1 and is fixedly mounted on a circular material distribution plate 8. The circular material distribution plate 8 has several evenly distributed discharge holes 9.

[0029] In this embodiment, as a preferred technical solution, the transmission mechanism includes a drive wheel 10 fixedly sleeved on the drive shaft of the motor 4, and a driven wheel 11 fixedly mounted on the upper end of the vertical rod 6. A belt 12 is provided between the drive wheel 10 and the driven wheel 11.

[0030] In this embodiment, as a preferred technical solution, the bottom of the crushing box 1 is connected to a pusher plate 14 for leveling materials via a height adjustment mechanism. Rake teeth 19 are fixedly installed at the bottom of the pusher plate 14. The height adjustment mechanism includes a telescopic tube 15 fixedly installed at the bottom of the crushing box 1. A connecting rod 16 is inserted and connected to the lower end of the telescopic tube 15. The pusher plate 14 is fixedly installed at the lower end of the connecting rod 16. A fixing bolt 17 is threadedly connected to the side of the telescopic tube 15. Multiple threaded holes 18 that match the fixing bolts 17 are provided on the side of the connecting rod 16. The height of the pusher plate 14 can be adjusted according to actual needs. During the quartz sand falling process, the pusher plate 14 can level and organize the material, further promoting uniform material distribution. Simultaneously, the rake teeth 19 can prevent material blockage, ensuring the continuity and stability of feeding.

[0031] The working principle of this utility model's quartz sand uniform feeder is as follows: After the motor 4 starts, it drives the crushing roller 3 to rotate in the crushing chamber 2, crushing the quartz stone that enters the crushing box 1 from the feed inclined plate 13. At the same time, the drive wheel 10 on the drive shaft of the motor 4 drives the driven wheel 11 at the upper end of the vertical rod 6 to rotate through the belt 12, thereby causing the vertical rod 6 and the circular uniform feed plate 8 at the lower end to rotate. At the bottom of the crushing box 1, the push plate 14 is at a suitable height under the action of the height adjustment mechanism, and the rake teeth 19 at its bottom can prevent material blockage and assist in leveling the material. The crushed quartz sand falls onto the circular uniform feed plate 8 through the outlet 7, and the quartz sand is evenly distributed by the rotation of the uniform feed plate 8 and the evenly distributed discharge holes 9 on it.

[0032] The working process of this utility model's uniform feeder for quartz sand is as follows:

[0033] 1. First, fix the device below the outlet of the heating furnace. The heated quartz sand falls into the feed inclined plate 13 and then slides into the crushing box 1.

[0034] 2. Start motor 4. Motor 4 drives crushing roller 3 to rotate in crushing chamber 2 to crush quartz sand.

[0035] 3. The drive wheel 10 on the drive shaft of the motor 4 rotates, and the driven wheel 11 at the upper end of the vertical rod 6 rotates through the belt 12, so that the vertical rod 6 drives the circular material distribution plate 8 to start rotating.

[0036] 4. The crushed quartz sand falls onto the circular equalization plate 8 through the outlet 7 at the bottom center of the crushing box 1.

[0037] 5. As the circular material distribution disc 8 rotates, the quartz sand is evenly distributed through the discharge holes 9 on the disc 8, completing the uniform feeding process. During this process, the height adjustment mechanism can be adjusted according to actual needs, i.e., the height of the pusher plate 14 can be adjusted through the telescopic tube 15, connecting rod 16, fixing bolt 17 and threaded hole 18. The rake teeth 19 at the bottom of the pusher plate 14 are used to prevent material blockage and assist in leveling the material, ensuring the smooth progress of the entire feeding process.

[0038] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A uniform feeder for quartz sand, comprising a crushing box (1), wherein an outlet (7) is provided at the center of the bottom of the crushing box (1), characterized in that: The crushing box (1) has an inverted conical crushing chamber (2) inside. A cylindrical crushing roller (3) is rotatably installed inside the crushing chamber (2). A motor (4) for driving the crushing roller (3) to rotate is fixedly installed at the upper end of the crushing box (1). An installation plate (5) is fixedly installed on the outer side of the crushing box (1). A vertical rod (6) is rotatably installed on the installation plate (5). The upper end of the vertical rod (6) is connected to the drive shaft of the motor (4) through a transmission mechanism. The lower end of the vertical rod (6) extends to the bottom of the crushing box (1) and is fixedly installed with a circular material distribution plate (8). The circular material distribution plate (8) has several evenly distributed discharge holes (9).

2. The quartz sand uniform feeder according to claim 1, characterized in that: The transmission mechanism includes a drive wheel (10) fixedly mounted on the drive shaft of the motor (4), and a driven wheel (11) fixedly mounted on the upper end of the vertical rod (6). A belt (12) is provided between the drive wheel (10) and the driven wheel (11).

3. A quartz sand uniform feeder according to claim 1, characterized in that: The upper feed inlet of the crushing box (1) is connected to a feed ramp (13).

4. A quartz sand uniform feeder according to claim 1, characterized in that: The bottom of the crushing box (1) is connected to a pusher plate (14) for leveling materials via a height adjustment mechanism.

5. A quartz sand uniform feeder according to claim 4, characterized in that: The height adjustment mechanism includes a telescopic tube (15) fixedly installed at the bottom of the crushing box (1), a connecting rod (16) inserted into the lower end of the telescopic tube (15), a pusher plate (14) fixedly installed at the lower end of the connecting rod (16), a fixing bolt (17) threadedly connected to the side of the telescopic tube (15), and multiple threaded holes (18) adapted to the fixing bolt (17) on the side of the connecting rod (16).

6. A quartz sand uniform feeder according to claim 4, characterized in that: The bottom of the pusher plate (14) is fixedly provided with rake teeth (19).

7. A quartz sand uniform feeder according to claim 1, characterized in that: The side of the crushing box (1) is fixedly provided with a mounting base (20) for fixed installation.