Assembly type flat top mounting and hoisting device

By designing the hoisting mechanism and threaded sleeve system of the hoisting device, the problem of flipping and vertically installing large-volume precast concrete components was solved, realizing convenient spatial flipping and vertical installation, and improving construction efficiency.

CN223646128UActive Publication Date: 2025-12-09SINOHYDRO BUREAU 1 CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520015437.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-09
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Large-volume precast concrete components are difficult to rotate in space during prefabrication and installation, especially the vertical maintenance of the support columns is difficult to achieve.

Method used

A prefabricated flat-top installation hoisting device was designed, including a hoisting mechanism and a hoisting threaded sleeve. The device enables spatial flipping and rotation of components through a lifting ring, a balance beam, a winding mechanism, and a gear system driven by a motor, with the auxiliary hoisting threaded sleeve providing lateral rotation assistance.

Benefits of technology

It enables convenient flipping and vertical installation of large-volume precast concrete components, reducing the difficulty of spatial flipping and improving construction efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223646128U_ABST
    Figure CN223646128U_ABST
Patent Text Reader

Abstract

The utility model provides an assembly type flat top installing and hoisting device, and relates to the field of precast concrete. Comprising two groups of hoisting threaded sleeves embedded in the component, one group of hoisting threaded sleeves is located in the center of a horizontal hoisting surface, the other group of hoisting threaded sleeves is perpendicular to the center of a side wall surface located on the horizontal hoisting surface, hoisting rings are in threaded connection with the interiors of the hoisting threaded sleeves, the hoisting mechanism further comprises a balance beam, and two groups of hoisting hooks are arranged at the bottom end of the balance beam. According to the matched type flat top mounting and hoisting device, the two lifting hooks are sleeved with the two lifting rings correspondingly, the balance beam is adjusted until the length of the hoisting rope connected with the middle of a component is released, the hoisting rope connected with the side wall of the component is continuously wound, and meanwhile the sliding sleeve where the hoisting rope connected with the side wall is located gets close to the center; and the sliding sleeve on the other side moves in the same direction, the balance beam is kept in a horizontal state all the time, and through the arrangement, the component can be turned over one time in space conveniently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of precast concrete, specifically a prefabricated flat-top installation and hoisting device. Background Technology

[0002] With the increasing demands of urban development, prefabricated subway stations, with their green, low-carbon, and short construction period characteristics, are gradually being applied to the field of urban rail transit construction.

[0003] In the assembly and construction of flat-roofed, large-block subway stations, setting up large-volume precast concrete components can reduce the gaps between joints. However, if large-volume precast concrete components are used as support columns, they need to be laid horizontally during precasting, and the support columns need to be kept vertical during installation. Due to the large volume of the precast components, it is difficult to flip them in space. Therefore, a hoisting device that can facilitate the spatial flipping of large-volume precast concrete components is needed. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a prefabricated flat-top installation and hoisting device. The specific technical solution is as follows:

[0005] A prefabricated flat-top installation hoisting device includes a hoisting mechanism and a component to be hoisted. The component has a hoisting threaded sleeve embedded inside. The hoisting threaded sleeve is divided into two groups: one group is located at the center of a horizontal hoisting surface, and the other group is perpendicular to the center of a side wall located on the horizontal hoisting surface. A lifting ring is threaded into the internal part of the hoisting threaded sleeve. The hoisting mechanism also includes a balance beam. Two sets of hooks are provided at the bottom end of the balance beam. A winding mechanism is provided between the hooks and the balance beam. A hoisting rope is provided on the outer surface of the winding mechanism. The bottom end of the hoisting rope is fixedly connected to the hook. The two sets of hooks are respectively sleeved inside two lifting rings. The winding mechanism includes a gearbox. A motor is provided at the input end of the gearbox, and a gear is fixedly installed at the output end of the gearbox. A toothed winding wheel meshes with the outer side of the gear. The toothed winding wheel is rotatably connected to the balance beam. The motor and gearbox are fixedly connected to the balance beam.

[0006] Preferably, the front and rear sides of the balance beam are fitted with sliding sleeves, the motor and gearbox are fixedly mounted on the outer surface of the sliding sleeves, the inner side of the balance beam is provided with a sliding groove, and two sliding blocks are slidably connected inside the sliding groove. Two toothed spiral wheels are rotatably connected to the bottom of the two sliding blocks respectively. The sliding blocks are fixedly connected to the sliding sleeves. Motors are fixedly mounted on both sides of the balance beam, and a lead shaft is fixedly mounted on the output end of the motor. The lead shaft is slidably connected to one sliding block and meshes with the other sliding block.

[0007] Preferably, a limiting groove is formed on the outer surface of the balance beam, and the sliding sleeve is slidably connected to the limiting groove.

[0008] Preferably, the component is located opposite the horizontal lifting surface, and an auxiliary lifting threaded sleeve is provided at the end of the lifting threaded sleeve away from the side wall, with the lifting ring threadedly connected inside the auxiliary lifting threaded sleeve.

[0009] Preferably, the hoisting mechanism includes a boom, with multiple sets of reversing wheels at the front end of the boom. A traction rope is sleeved on the outer surface of the reversing wheel, and the traction rope is fixedly connected to the balance beam.

[0010] Preferably, the sliding groove has a "T" shaped cross-section, the bottom end of the sliding block extends to the bottom of the sliding groove, and a groove is provided at the bottom end of the sliding groove, with the toothed ring rotating and connected inside the groove.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This prefabricated flat-top installation hoisting device uses two hooks respectively fitted inside two lifting rings. By adjusting the distance between the balance beam and the component, the component can be rotated once. The component is then lifted off the ground by the boom. The length of the hoisting rope connected to the middle of the component is released, while the hoisting rope connected to the side wall of the component is continuously wound up. At the same time, the sliding sleeve of the hoisting rope connected to the side wall moves towards the center, and the sliding sleeve on the other side moves in the same direction, keeping the balance beam in a horizontal state. This setup makes it relatively easy to make the component rotate once in space.

[0013] 2. This prefabricated flat-top installation hoisting device has an auxiliary hoisting threaded sleeve at one end of the hoisting threaded sleeve opposite the horizontal hoisting surface and away from the side wall. The lifting ring is threaded inside the auxiliary hoisting threaded sleeve. By setting the auxiliary hoisting threaded sleeve, it can connect with the external traction mechanism to rotate the auxiliary component from the side when the component is tilted. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a half-sectional schematic diagram of the component of this utility model;

[0016] Figure 3 This is a schematic diagram of the balance beam connection of this utility model;

[0017] Figure 4 This is a half-sectional schematic diagram of the balance beam of this utility model;

[0018] Figure 5 This is a schematic diagram of the sliding sleeve connection of this utility model.

[0019] Figure descriptions: 1. Lifting mechanism; 2. Component; 3. Lifting threaded sleeve; 4. Lifting ring; 5. Balance beam; 6. Lifting hook; 7. Winding mechanism; 8. Lifting rope; 701. Gearbox; 702. Motor; 703. Gear; 704. Gear winding reel; 705. Limiting groove; 706. Sliding sleeve; 707. Sliding groove; 708. Sliding block; 709. Motor; 710. Lead shaft; 9. Auxiliary lifting threaded sleeve; 10. Boom; 11. Reversing wheel; 12. Traction rope. Detailed Implementation

[0020] The present invention will now be further described with reference to the accompanying drawings.

[0021] Please see Figure 1-5 The system includes a hoisting mechanism 1 and a component 2 to be hoisted. Component 2 has a hoisting threaded sleeve 3 embedded inside. The hoisting threaded sleeve 3 is divided into two groups: one group is located at the center of the horizontal hoisting surface, and the other group is perpendicular to the center of the side wall of the horizontal hoisting surface. A lifting ring 4 is threaded into the internal part of the hoisting threaded sleeve 3. The hoisting mechanism 1 also includes a balance beam 5. Two sets of hooks 6 are provided at the bottom end of the balance beam 5. A winding mechanism 7 is provided between the hooks 6 and the balance beam 5. A hoisting rope 8 is provided on the outer surface of the winding mechanism 7. The hoisting rope 8... The bottom end is fixedly connected to the hook 6. The two sets of hooks 6 are respectively sleeved inside the two lifting rings 4. The winding mechanism 7 includes a gearbox 701. The input end of the gearbox 701 is equipped with a motor 702. The output end of the gearbox 701 is fixedly installed with a gear 703. The outer side of the gear 703 is meshed with a toothed winding wheel 704. The toothed winding wheel 704 has teeth on the two rims of the winding wheel. The toothed winding wheel 704 is rotatably connected to the balance beam 5. The motor 702 and the gearbox 701 are fixedly connected to the balance beam 5.

[0022] The front and rear sides of the balance beam 5 are fitted with sliding sleeves 706. The motor 702 and gearbox 701 are fixedly installed on the outer surface of the sliding sleeves 706. The inner side of the balance beam 5 is provided with a sliding groove 707. Two sliding blocks 708 are slidably connected inside the sliding groove 707. Two toothed spools 704 are rotatably connected to the bottom of the two sliding blocks 708 respectively. The sliding blocks 708 are fixedly connected to the sliding sleeves 706. Motors 709 are fixedly installed on both sides of the balance beam 5. A lead shaft 710 is fixedly installed at the output end of the motor 709. The lead shaft 710 is slidably connected to one sliding block 708 and meshes with the other sliding block 708. Through this arrangement, the position of the sliding sleeves 706 can be changed. By changing the position of the two sliding sleeves 706 at the same time, the balance beam 5 is kept horizontal, and the hoisting traction rope 12 is finally located at the center of the balance beam 5.

[0023] A limiting groove 705 is provided on the outer surface of the balance beam 5, and the sliding sleeve 706 is slidably connected to the limiting groove 705. This setting can limit the movement range of the sliding sleeve 706.

[0024] The component 2 is located opposite the horizontal lifting surface. An auxiliary lifting threaded sleeve 9 is provided at the end of the lifting threaded sleeve 3 away from the side wall. The lifting ring 4 is threaded inside the auxiliary lifting threaded sleeve 3. By providing the auxiliary lifting threaded sleeve 9, it can be connected to the external traction mechanism to rotate the component 2 from the side when the component 2 is tilted.

[0025] The hoisting mechanism 1 includes a boom 10. The front end of the boom 10 is provided with multiple sets of reversing wheels 11. The outer surface of the reversing wheels 11 is fitted with a traction rope 12. The traction rope 12 is fixedly connected to the balance beam 5. This arrangement can ensure that the balance beam is subjected to uniform force.

[0026] The sliding groove 707 has a "T" shaped cross section. The bottom end of the sliding block 708 extends to the bottom of the sliding groove 707. A groove is provided at the bottom end of the sliding groove 707. The toothed coil wheel 704 is rotatably connected inside the groove. This arrangement ensures that the sliding block 708 always keeps in contact with the balance beam 5, and the balance beam 5 can lift the sliding block 708.

[0027] In use, the following steps are taken: During the pouring of the precast concrete component 2, the lifting threaded sleeve 3 is pre-embedded inside the component 2. When the precast concrete component 2 is formed and demolded and needs to be lifted, the balance beam 5 is placed above the component 2, and the two hooks 6 are respectively sleeved inside the two lifting rings 4. The distance between the balance beam 5 and the component 2 is adjusted to allow the component 2 to rotate once. The component 2 is then lifted off the ground by the boom 10. The length of the lifting rope 8 connected to the middle of the component 2 is released, and the lifting rope 8 connected to the side wall of the component 2 is continuously wound up. At the same time, the sliding sleeve 706 where the lifting rope 8 connected to the side wall is located moves towards the center, and the sliding sleeve 706 on the other side moves in the same direction, keeping the balance beam 5 in a horizontal state. This arrangement allows the component 2 to undergo a spatial flip.

[0028] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without inventive effort, and these embodiments will all fall within the protection scope of the claims of this utility model.

Claims

1. A prefabricated flat-top installation hoisting device, comprising a hoisting mechanism (1) and a component to be hoisted (2), characterized in that: The component (2) is inlaid with a lifting threaded sleeve (3). The lifting threaded sleeve (3) is divided into two groups. One group is located at the center of the horizontal lifting surface, and the other group is perpendicular to the center of the side wall surface located at the horizontal lifting surface. The lifting threaded sleeve (3) is connected to a lifting ring (4) by internal threads. The hoisting mechanism (1) also includes a balance beam (5), with two sets of hooks (6) at the bottom of the balance beam (5), a winding mechanism (7) between the hooks (6) and the balance beam (5), and a hoisting rope (8) on the outer surface of the winding mechanism (7). The bottom end of the hoisting rope (8) is fixedly connected to the hooks (6), and the two sets of hooks (6) are respectively sleeved inside the two lifting rings (4). The winding mechanism (7) includes a gearbox (701), a motor (702) is provided at the input end of the gearbox (701), a gear (703) is fixedly installed at the output end of the gearbox (701), a toothed winding wheel (704) meshes with the outer side of the gear (703), the toothed winding wheel (704) is rotatably connected to the balance beam (5), and the motor (702) and the gearbox (701) are fixedly connected to the balance beam (5).

2. The prefabricated flat-top installation hoisting device according to claim 1, characterized in that: The balance beam (5) is fitted with sliding sleeves (706) on its front and rear sides. The motor (702) and gearbox (701) are fixedly installed on the outer surface of the sliding sleeves (706). The balance beam (5) has a sliding groove (707) on its inner side. Two sliding blocks (708) are slidably connected inside the sliding groove (707). Two toothed spools (704) are rotatably connected below the two sliding blocks (708). The sliding blocks (708) are fixedly connected to the sliding sleeves (706). Motors (709) are fixedly installed on both sides of the balance beam (5). A lead shaft (710) is fixedly installed at the output end of the motor (709). The lead shaft (710) is slidably connected to one sliding block (708) and meshes with the other sliding block (708).

3. The prefabricated flat-roof installation hoisting device according to claim 2, characterized in that: The outer surface of the balance beam (5) is provided with a limiting groove (705), and the sliding sleeve (706) is slidably connected to the limiting groove (705).

4. The prefabricated flat-roof installation hoisting device according to claim 3, characterized in that: The component (2) is located opposite the horizontal lifting surface. An auxiliary lifting threaded sleeve (9) is provided at one end of the lifting threaded sleeve (3) away from the side wall. The lifting ring (4) is threadedly connected to the inside of the auxiliary lifting threaded sleeve (3).

5. The prefabricated flat-top installation hoisting device according to claim 4, characterized in that: The hoisting mechanism (1) includes a boom (10), and the front end of the boom (10) is provided with multiple sets of reversing wheels (11). The outer surface of the reversing wheels (11) is fitted with a traction rope (12), and the traction rope (12) is fixedly connected to the balance beam (5).

6. The prefabricated flat-roof installation hoisting device according to claim 5, characterized in that: The sliding groove (707) has a "T" shaped cross section. The bottom end of the sliding block (708) extends to the bottom of the sliding groove (707). A groove is provided at the bottom end of the sliding groove (707), and the toothed spool (704) is rotatably connected inside the groove.