Lifting device for assisting product sorting

By designing an auxiliary product sorting and lifting device, and utilizing lifting components and motor drive to achieve automated lifting and sorting of products, the problems of low efficiency and high labor intensity of manual sorting are solved, and efficient and low-intensity product sorting is realized.

CN223646214UActive Publication Date: 2025-12-09HENGDIAN GRP DMEGC MAGNETICS CO LTD
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Patent Information

Application Number
CN202520095108.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-09
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

In the current product sorting process, manual operation accounts for a large proportion, resulting in low sorting efficiency, high labor intensity for employees, and inconsistent stacking heights on the material carts due to different product heights, requiring frequent bending and stooping operations.

Method used

Design a lifting device to assist in product sorting, including first and second lifting components. The lifting fork and chain drive the incoming and outgoing carts to rise and fall, and the device is driven by a geared motor to provide positioning and limit, thereby realizing automated product sorting and transfer.

Benefits of technology

It improves sorting efficiency, reduces labor intensity, minimizes frequent bending over, allows one person to manage multiple sorting systems simultaneously, and enhances work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lifting device for assisting in product sorting, which comprises a sorting table, a first lifting component for lifting a feeding trolley is mounted on one side edge of the sorting table, and a second lifting component for lifting a discharging trolley is mounted on the other side edge of the sorting table. The first lifting assembly and the second lifting assembly are electrically connected with the control switch. According to the utility model, the first lifting component drives the incoming material trolley to lift, so that the uppermost layer of products on the incoming material trolley are slightly higher than the table surface of the sorting table for workers to sort, and the incoming material trolley is lifted by one height after one layer of products are sorted until all the products are sorted; a second lifting assembly drives the lowermost layer of the discharging trolley to be slightly higher than the table top of the sorting table and is used for placing sorted products, and the discharging trolley is lowered by one height every time the discharging trolley is full of one layer of products until the discharging trolley is full of all the products.
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Description

Technical Field

[0001] This utility model belongs to the field of product sorting technology, specifically relating to a lifting device that assists in product sorting. Background Technology

[0002] For some products that require manual sorting, the product is transported to the manual sorting station by a material receiving vehicle. After sorting, the product needs to be placed on a feeding vehicle and transferred to the turnover area for temporary storage.

[0003] Currently, the entire intermediate process is completed by the same person. Manual operation accounts for a large proportion, resulting in low sorting efficiency. Furthermore, due to the varying heights of the products, the stacking heights on the corresponding material carts differ, requiring employees to frequently bend over and look up, leading to high labor intensity. Utility Model Content

[0004] The purpose of this invention is to provide a lifting device for assisting product sorting, thereby solving the problems mentioned in the background art. The lifting device for assisting product sorting provided by this invention has the characteristics of improving sorting efficiency and reducing labor intensity.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a lifting device for assisting product sorting, comprising a sorting table, a first lifting component for lifting the incoming material cart is installed on one side of the sorting table, and a second lifting component for lifting the outgoing material cart is installed on the other side of the sorting table, wherein the first lifting component and the second lifting component are electrically connected to a control switch.

[0006] To ensure that staff can access the products from the incoming material cart, the sorting table is further provided with slots on the side corresponding to the first lifting component.

[0007] In order to drive the material receiving car to rise and fall, the first lifting component further includes a mounting bracket, on the side of which a lifting fork is mounted via a linear guide rail, and a drive component for driving the lifting fork to rise and fall is also mounted on the mounting bracket.

[0008] In order to drive the lifting fork to rise and fall by rotating the chain, the drive unit further includes a drive shaft mounted on the lower end of the mounting bracket by a bearing seat, and a driven shaft mounted on the upper end of the mounting bracket by a bearing seat. Two corresponding gears are mounted on the drive shaft and the driven shaft respectively. The two corresponding gears are connected by a chain. The lifting fork is connected to the chain by a connecting block.

[0009] In order to drive the drive shaft to rotate, thereby driving the chain to rotate, a geared motor is further installed on one side of the lower end of the mounting bracket, and the output end of the geared motor is connected to the drive shaft through a coupling.

[0010] To provide positioning and limiting for the incoming material cart and ensure that it can be parked in place, a baffle is further installed on the upper end of the lifting fork near the mounting bracket.

[0011] Furthermore, the structure of the second lifting component is the same as that of the first lifting component.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model uses a first lifting component to lift the incoming material cart so that the top layer of products on the incoming material cart is slightly higher than the sorting table surface, allowing workers to sort them. After each layer of products is sorted, the cart is raised one level until all products are sorted. The second lifting component then lifts the bottom layer of the outgoing material cart so that it is slightly higher than the sorting table surface, where the sorted products are placed. After each layer of products is filled, the cart is lowered one level until the outgoing material cart is completely filled.

[0014] 2. With this utility model, the staff responsible for sorting do not need to be responsible for changing materials at the same time, and they do not need to bend over frequently when picking up materials, which reduces labor intensity and improves sorting efficiency.

[0015] 3. This utility model allows for the replacement of the incoming and outgoing material carts by specialized personnel, and one person can be responsible for multiple sorting systems simultaneously.

[0016] 4. A baffle is installed on the upper end of the lifting fork of this utility model near the mounting bracket to provide positioning and limit for the incoming material car, ensuring that the incoming material car can be parked in place. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model.

[0019] In the diagram: 1. Sorting table; 2. First lifting assembly; 21. Mounting bracket; 22. Drive shaft; 23. Gear motor; 24. Baffle; 25. Lifting fork; 26. Driven shaft; 27. Gear; 28. Chain; 3. Groove; 4. Incoming material car; 5. Outgoing material car; 6. Second lifting assembly. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Please see Figures 1-2 The present invention provides the following technical solution: a lifting device for assisting product sorting, including a sorting table 1, a first lifting component 2 for lifting the incoming material cart 4 is installed on one side of the sorting table 1, and a second lifting component 6 for lifting the outgoing material cart 5 is installed on the other side of the sorting table 1, the first lifting component 2 and the second lifting component 6 are electrically connected to a control switch respectively.

[0023] By adopting the above technical solution, this utility model uses the first lifting component 2 to lift the incoming material cart 4, so that the top layer of products on the incoming material cart 4 is slightly higher than the sorting table 1, for workers to sort. After each layer of products is sorted, the cart rises one height until all products are sorted. The second lifting component 6 lifts the bottom layer of the outgoing material cart 5, which is slightly higher than the sorting table 1, for placing the sorted products. After each layer of products is filled, the cart lowers one height until the outgoing material cart 5 is completely filled. With this utility model, the workers responsible for sorting do not need to be responsible for changing materials at the same time, and they do not need to bend over frequently when picking up materials, which reduces labor intensity and improves sorting efficiency. With this utility model, the incoming material cart 4 and the outgoing material cart 5 can be changed by dedicated workers, and one person can be responsible for multiple sorting systems at the same time.

[0024] Specifically, the side of the sorting table 1 is provided with a slot 3 corresponding to the first lifting component 2.

[0025] By adopting the above technical solution, it is ensured that staff can retrieve the products from the material receiving cart 4.

[0026] Specifically, the first lifting component 2 includes a mounting bracket 21, on which a lifting fork 25 is mounted via a linear guide rail. A drive component for lifting the lifting fork 25 is also mounted on the mounting bracket 21.

[0027] The above technical solution is used to drive the material receiving car 4 to lift and lower.

[0028] Specifically, the drive unit includes a drive shaft 22 mounted on the lower end of the mounting bracket 21 via a bearing seat, and a driven shaft 26 mounted on the upper end of the mounting bracket 21 via a bearing seat. Two corresponding gears 27 are mounted on the drive shaft 22 and the driven shaft 26 respectively. The two corresponding gears 27 are connected by a chain 28. The lifting fork 25 is connected to the chain 28 via a connecting block.

[0029] By adopting the above technical solution, the lifting fork 25 is raised and lowered by rotating the chain 28.

[0030] Specifically, a geared motor 23 is installed on one side of the lower end of the mounting bracket 21, and the output end of the geared motor 23 is connected to the drive shaft 22 through a coupling.

[0031] The above technical solution is used to drive the drive shaft 22 to rotate, thereby driving the chain 28 to rotate.

[0032] Specifically, the structure of the second lifting component 6 is the same as that of the first lifting component 2.

[0033] Example 2

[0034] The difference between this embodiment and embodiment 1 is that, specifically, a baffle 24 is installed on the upper end of the lifting fork 25 near the mounting bracket 21.

[0035] By adopting the above technical solution, the material receiving car 4 is positioned and limited, ensuring that the material receiving car 4 can be parked in place.

[0036] In summary, this invention uses the first lifting component 2 to lift the incoming material cart 4, so that the top layer of products on the incoming material cart 4 is slightly higher than the sorting table 1, allowing workers to sort them. After each layer of products is sorted, the cart rises one level until all products are sorted. The second lifting component 6 lifts the bottom layer of the outgoing material cart 5, so that it is slightly higher than the sorting table 1, for placing the sorted products. After each layer of products is filled, the cart lowers one level until the outgoing material cart 5 is completely full. With this invention, the workers responsible for sorting do not need to be responsible for changing materials at the same time, and they do not need to bend over frequently when picking up materials, reducing labor intensity and improving sorting efficiency. With this invention, the incoming material cart 4 and the outgoing material cart 5 can be changed by dedicated personnel, and one person can be responsible for multiple sorting systems at the same time. A baffle 24 is installed on the upper end of the lifting fork 25 near the mounting bracket 21 to provide positioning and limit for the incoming material cart 4, ensuring that the incoming material cart 4 can stop in place.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lifting device for assisting product sorting, comprising a sorting table, characterized in that: A first lifting assembly for lifting the incoming material car is installed on one side of the sorting table, and a second lifting assembly for lifting the outgoing material car is installed on the other side of the sorting table. The first and second lifting assemblies are electrically connected to a control switch.

2. The lifting device for assisting product sorting according to claim 1, characterized in that: The sorting station has a slot on its side that corresponds to the first lifting component.

3. The lifting device for assisting product sorting according to claim 1, characterized in that: The first lifting component includes a mounting bracket, on the side of which a lifting fork is mounted via a linear guide rail, and a drive component for raising and lowering the lifting fork is also mounted on the mounting bracket.

4. The lifting device for assisting product sorting according to claim 3, characterized in that: The drive unit includes a drive shaft mounted on the lower end of the mounting bracket via a bearing seat, and a driven shaft mounted on the upper end of the mounting bracket via a bearing seat. Two corresponding gears are mounted on the drive shaft and the driven shaft respectively. The two corresponding gears are connected by a chain. The lifting fork is connected to the chain via a connecting block.

5. The lifting device for assisting product sorting according to claim 4, characterized in that: A geared motor is installed on one side of the lower end of the mounting bracket, and the output end of the geared motor is connected to the drive shaft through a coupling.

6. The lifting device for assisting product sorting according to claim 5, characterized in that: A baffle is installed on the upper end of the lifting fork near the mounting bracket.

7. The lifting device for assisting product sorting according to claim 6, characterized in that: The structure of the second lifting component is the same as that of the first lifting component.