Device for wastewater sludge reduction treatment
The wastewater and sludge treatment device, which combines crushing, compression, and drying mechanisms, solves the problems of secondary pollution and safety hazards in existing technologies, and achieves efficient sludge reduction and resource utilization.
Patent Information
- Application Number
- CN202422656000.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing wastewater and sludge treatment devices pose risks of secondary pollution and safety hazards, and traditional combustion methods are costly and make it difficult to achieve sludge stabilization, harmlessness and resource utilization.
The process combines crushing, compression, drying, and collection mechanisms. The sludge is crushed by stirring blades, wastewater and sludge are separated by compression rollers, and the sludge is dried by drying rollers. The process also utilizes a draining net and ultrasonic sedimentation technology to achieve efficient separation and resource utilization of wastewater and sludge.
It achieves efficient separation of wastewater and sludge, reduces the risk of secondary pollution, improves treatment efficiency, promotes the stabilization, harmlessness and resource utilization of sludge, and avoids the safety hazards and high costs of traditional combustion.
Smart Images

Figure CN223646434U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to wastewater sludge treatment technical field, concretely relates to a device for wastewater sludge reduction treatment. BACKGROUND
[0002] Sludge reduction treatment is an important link in the wastewater treatment process, and the sludge contains a large amount of harmful substances such as parasites, pathogenic microorganisms and heavy metals, which will cause serious pollution to the environment if not properly treated. Moreover, these sludge also contains a high proportion of water and organic matter, which is difficult to separate by sedimentation. The traditional sludge treatment methods, such as landfill and incineration, not only have high costs but also have the risk of secondary pollution. Sludge reduction treatment has become an effective way to solve the problem of sludge treatment. The key to sludge reduction treatment is to separate wastewater from sludge in wastewater and to treat and recover the sludge. This not only helps the resource utilization of sludge, but also promotes the green and low-carbon development of wastewater treatment, and realizes the stabilization, harmlessness and resource utilization of sludge treatment.
[0003] In the prior art, a wastewater sludge reduction treatment device with publication number CN216764675U is disclosed. The device includes a box body, a screw roller is arranged inside the box body to compress and treat the sludge, and a filter screen and a filter cone are used to separate the wastewater and the sludge. The separated sludge enters a combustion chamber through the filter cone, and then the separated sludge is burned by a gas stove. The device as a whole uses the compression, separation and combustion method to reduce the wastewater sludge. However, burning the sludge still causes secondary pollution, and the use of gas also has safety hazards. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem of overcoming the defects in the prior art and providing a device for wastewater sludge reduction treatment.
[0005] The technical scheme adopted by the utility model is as follows:
[0006] The device for wastewater sludge reduction treatment comprises a water inlet pipeline, a crushing mechanism, a compression mechanism, a drying mechanism and a collecting mechanism. The water inlet pipeline, the crushing mechanism, the compression mechanism and the drying mechanism are sequentially connected. The crushing mechanism comprises a stirring shaft, a plurality of stirring blades are arranged on the stirring shaft, fixed bearings are arranged at both ends of the stirring shaft, and a driving motor I is connected to the stirring shaft. The compression mechanism comprises a compression roller, a spiral blade is arranged on the compression roller, and a driving motor II is connected to the compression roller. The drying mechanism comprises a drying cylinder, a plurality of ventilation openings are arranged on the drying cylinder, a drying roller is arranged inside the drying cylinder, and a plurality of drying blades are arranged on the drying roller. The collecting mechanism comprises a wastewater collecting cabinet and a sludge collecting cabinet. The wastewater collecting cabinet is arranged below the compression mechanism, and the sludge collecting cabinet is arranged below the drying cylinder.
[0007] A draining net is arranged between the compression mechanism and the wastewater collecting cabinet.
[0008] The barrel of the drying cylinder comprises a fixed mechanism, a movable mechanism I and a movable mechanism II, and the movable mechanism I and the movable mechanism II are connected with the fixed mechanism through a rotor bearing.
[0009] The drying mechanism further comprises an electric heating device and an air blower, the electric heating device is arranged above the drying cylinder, and a dust screen is arranged between the electric heating device, the drying cylinder and the air blower.
[0010] The driving mechanism comprises a transmission shaft II, a transmission shaft I and a driving motor III, the drying roller is connected with the transmission shaft II, the transmission shaft II is connected with the transmission shaft I through a transmission chain, and the transmission shaft I is connected with a rotating end of the driving motor III.
[0011] A base is arranged below the driving motor III, a fixing seat is arranged on the base and surrounds the outer side of the driving motor III, and bearing seats are arranged on the two sides of the transmission shaft I.
[0012] A slide rail I is arranged below the wastewater collecting cabinet, and a slide rail II is arranged below the sludge collecting cabinet.
[0013] An ultrasonic generator is arranged in the wastewater collecting cabinet.
[0014] The utility model has the following beneficial effects:
[0015] 1. The stirring roller and the stirring blade in the crushing mechanism jointly act on the wastewater containing sludge to perform crushing treatment, and can effectively crush large particles or large-volume waste in the wastewater sludge.
[0016] 2. The compression roller and the spiral blade in the compression mechanism jointly act on the sludge in the wastewater to perform compression treatment, and in combination with the draining net, can effectively separate the wastewater and the sludge, facilitate separate treatment of the sludge, and facilitate separate recovery of the wastewater and the sludge for effective resource utilization.
[0017] 3. The drying roller, the drying blade, the electric heating device and the air blower in the drying mechanism jointly act on the separated sludge to perform effective drying treatment, and the dust screen can effectively prevent dust generated in the drying process from adversely affecting the equipment.
[0018] 4. The wastewater collecting cabinet and the sludge collecting cabinet in the collecting mechanism facilitate recovery of the wastewater and the sludge, the wastewater collecting cabinet and the sludge collecting cabinet are respectively realized by the slide rail I and the slide rail II to achieve pull-out type opening and closing, which is convenient for operators to operate, the ultrasonic generator in the wastewater collecting cabinet can perform secondary sludge settling treatment on the wastewater separated once through ultrasonic waves, and promotes resource utilization of the wastewater.
[0019] 5. The crushing, compression, drying and collection mechanisms work together to effectively separate wastewater from sludge in the wastewater, and perform secondary treatment on the separated wastewater and sludge to achieve high-efficiency and high-standard treatment of wastewater and sludge. At the same time, the recycling of wastewater and sludge after secondary treatment will not cause secondary pollution, and realize the stabilization, harmlessness and resource utilization of sludge reduction treatment. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is the front view of the present utility model;
[0022] Figure 3 This is a top view of the present invention;
[0023] Figure 4 This is the left view of the present invention;
[0024] Figure 5 This is a schematic diagram of the cross-section of the drying cylinder;
[0025] Figure 6 This is a schematic diagram of the operation of the drying drum.
[0026] The components include: 1. Water inlet pipe; 2. Agitator shaft; 3. Agitator blades; 4. Fixed bearing; 5. Drive motor I; 6. Compression roller; 7. Spiral blades; 8. Drive motor II; 9. Drying drum; 10. Ventilation outlet; 11. Drying roller; 12. Drying blades; 13. Wastewater collection tank; 14. Sludge collection tank; 15. Drainage net; 16. Fixed mechanism; 17. Movable mechanism I; 18. Movable mechanism II; 19. Rotor bearing; 20. Electric heating device; 21. Blower; 22. Dustproof net; 23. Drive shaft II; 24. Drive shaft I; 25. Drive motor III; 26. Drive chain; 27. Base; 28. Fixed seat; 29. Bearing seat; 30. Slide rail I; 31. Slide rail II; 32. Ultrasonic generator. Detailed Implementation
[0027] like Figures 1 to 6As shown, the device for wastewater and sludge reduction treatment according to this utility model includes an inlet pipe 1, a crushing mechanism, a compression mechanism, a drying mechanism, and a collection mechanism, which are connected in sequence. The crushing mechanism includes a stirring shaft 2 and several stirring blades 3 on the stirring shaft 2. Fixed bearings 4 are provided at both ends of the stirring shaft 2, and the stirring shaft 2 is connected to a drive motor I 5. The compression mechanism includes a compression roller 6, which is provided with spiral blades 7 and is connected to a drive motor II 8. The drying mechanism includes a drying cylinder 9, which is provided with several ventilation openings 10. A drying roller 11 is provided inside the drying cylinder 9, which is provided with several drying blades 12. The collection mechanism includes a wastewater collection tank 13 and a sludge collection tank 14. The wastewater collection tank 13 is located below the compression mechanism, and the sludge collection tank 14 is located below the drying cylinder 9.
[0028] A drain screen 15 is provided between the compression mechanism and the wastewater collection tank 13.
[0029] The drying cylinder 9 includes a fixed mechanism 16, a movable mechanism I 17, and a movable mechanism II 18. Both the movable mechanism I 17 and the movable mechanism II 18 are connected to the fixed mechanism 16 via a rotor bearing 19.
[0030] The drying mechanism also includes an electric heating device 20 and a blower 21. The electric heating device 20 is located above the drying cylinder 9, and a dustproof net 22 is provided between the electric heating device 20, the drying cylinder 9, and the blower 21.
[0031] The drying cylinder 9 is connected to a drive mechanism, which includes a drive shaft II 23, a drive shaft I 24 and a drive motor III 25. The drying roller 11 is connected to the drive shaft II 23, and the drive shaft II 23 is connected to the drive shaft I 24 through the drive chain 26. The drive shaft I 24 is connected to the rotating end of the drive motor III 25.
[0032] A base 27 is provided below the drive motor III 25, and a fixing seat 28 is provided on the base. The fixing seat 28 is fitted on the outside of the drive motor III 25; bearing seats 29 are provided on both sides of the transmission shaft I 24.
[0033] The wastewater collection tank 13 is equipped with a slide rail I 30 below it, and the sludge collection tank 14 is equipped with a slide rail II 31 below it.
[0034] An ultrasonic generator 32 is installed in the wastewater collection tank 13.
[0035] Specifically, in the actual wastewater sludge reduction process, the wastewater and sludge mixture to be treated enters the crushing mechanism through the inlet pipe. The drive motor I 5 drives the stirring shaft 2 and stirring blades 3 to rotate. The stirring blades 3 can crush and stir the sludge to prevent the presence of large-volume waste in the wastewater and to prevent the sludge from condensing into lumps.
[0036] Specifically, the crushing mechanism is connected to the compression mechanism. The drive motor II 8 drives the compression roller 6 and the spiral blade 7 to rotate and compress and separate the wastewater and sludge. The separated wastewater enters the wastewater collection tank 13 through the drain net 15, and the separated sludge enters the drying cylinder 9 through compression.
[0037] Specifically, the compression mechanism is connected to the drying cylinder 9. The drive motor III 25 drives the drying roller 11 and drying blades 12 to rotate through the transmission shaft I 24, transmission chain 26 and transmission shaft I 23. The blower 21 draws the heat generated by the electric heating device 20 into the drying cylinder 9 through the ventilation port 10. Preferably, heating wires can be added to the drying roller 11 and drying blades 12 to heat and dry the sludge inside the drying cylinder 9 during rotation. After the treatment is completed, the movable mechanism I 17 and movable mechanism II 18 rotate and open to allow the dried sludge to fall into the sludge collection tank 14.
[0038] Specifically, the wastewater collection tank 13 and sludge collection tank 14 in the collection mechanism are opened and closed by sliding rail I 30 and sliding rail II 31 respectively, which facilitates the recycling and reuse of treated wastewater and sludge; at the same time, the wastewater collection tank 13 is also equipped with an ultrasonic generator 32, which can perform secondary sedimentation treatment on the wastewater separated in the first stage, effectively ensuring high efficiency and high standards of sludge reduction treatment.
Claims
1. An apparatus for wastewater sludge reduction treatment, comprising an inlet pipe (1), a crushing mechanism, a compression mechanism, a drying mechanism, and a collection mechanism, characterized in that, The water inlet pipe (1), crushing mechanism, compression mechanism, and drying mechanism are connected in sequence; the crushing mechanism includes a stirring shaft (2), on which several stirring blades (3) are provided, and fixed bearings (4) are provided at both ends of the stirring shaft (2), and the stirring shaft (2) is connected to a drive motor I (5); the compression mechanism includes a compression roller (6), on which spiral blades (7) are provided, and the compression roller (6) is connected to a drive motor II (8); the drying mechanism includes a drying cylinder (9), on which several ventilation openings (10) are provided, and the... The drying drum (9) is equipped with a drying roller (11) inside, and the drying roller (11) is equipped with drying blades (12); the collection mechanism includes a wastewater collection tank (13) and a sludge collection tank (14), the wastewater collection tank (13) is located below the compression mechanism, and the sludge collection tank (14) is located below the drying drum (9); the drying mechanism also includes an electric heating device (20) and a blower (21), the electric heating device (20) is located above the drying drum (9), and a dustproof net (22) is provided between the electric heating device (20) and the drying drum (9) and the blower (21).
2. The apparatus for wastewater sludge reduction treatment according to claim 1, characterized in that, A drain net (15) is provided between the compression mechanism and the wastewater collection tank (13).
3. The apparatus for wastewater sludge reduction treatment according to claim 1, characterized in that, The drying cylinder (9) includes a fixed mechanism (16), a movable mechanism I (17) and a movable mechanism II (18), and the movable mechanism I (17) and the movable mechanism II (18) are connected to the fixed mechanism (16) through a rotor bearing (19).
4. The apparatus for wastewater sludge reduction treatment according to claim 1, characterized in that, The drying cylinder (9) is connected to a drive mechanism, which includes a drive shaft II (23), a drive shaft I (24) and a drive motor III (25). The drying roller (11) is connected to the drive shaft II (23). The drive shaft II (23) is connected to the drive shaft I (24) through a drive chain (26). The drive shaft I (24) is connected to the rotating end of the drive motor III (25).
5. The apparatus for wastewater sludge reduction treatment according to claim 4, characterized in that, The drive motor III (25) is provided with a base (27) below it, and a fixed seat (28) is provided on the base (27). The fixed seat (28) is fitted on the outside of the drive motor III (25); bearing seats (29) are provided on both sides of the transmission shaft I (24).
6. The apparatus for wastewater sludge reduction treatment according to claim 1, characterized in that, The wastewater collection tank (13) is provided with slide rail I (30) below it, and the sludge collection tank (14) is provided with slide rail II (31) below it.
7. The apparatus for wastewater sludge reduction treatment according to claim 1, characterized in that, The wastewater collection tank (13) is equipped with an ultrasonic generator (32).