High-temperature quenching device for fastener machining

Abstract

The utility model relates to the technical field of fastener processing, and discloses a high-temperature quenching device for fastener processing, which comprises a base, a high-frequency heater, a circular seat, a water tank and a speed reducing motor, a circular groove is formed in the top of the base, a high-frequency heater is mounted at the top, located on one side of the circular groove, of the base through a mounting frame, a gear motor is mounted in the bottom, located in the circular groove, of the base through a mounting frame, a circular seat is fixed to a top output shaft of the gear motor through a flange, and a circular ring fixedly sleeves the outer side, located in the circular groove, of the circular seat. Arc-shaped grooves used for containing fasteners are formed in the outer side of the circular ring at equal intervals, a water tank is arranged on one side of the base, and a net plate is fixed into the water tank through bolts. The circular seat is driven to rotate through the gear motor, fasteners placed in the arc-shaped grooves can be driven to rotate, the fasteners in the arc-shaped grooves are blocked and guided through the guide plates, feeding and discharging are facilitated, time and labor are saved, and the novel fastener feeding device is suitable for wide application and popularization.

Description

Technical Field

[0001] This utility model relates to the field of fastener processing technology, specifically to a high-temperature quenching device for fastener processing. Background Technology

[0002] Fasteners are a wide range of mechanical parts used for fastening connections. They are used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, mold making, hydraulics, and more. Various types of fasteners can be found on all kinds of machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, meters, and supplies. They are the most widely used basic mechanical components.

[0003] Currently, fasteners undergo quenching during processing to improve their strength. Existing high-temperature quenching devices for fastener processing require personnel to use tools or machinery to clamp the fasteners and move them into the heating coil of a high-frequency heater for heating, which is cumbersome, time-consuming, and labor-intensive. Therefore, we propose a high-temperature quenching device for fastener processing. Utility Model Content

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a high-temperature quenching device for fastener processing, which solves the problems mentioned in the background art.

[0006] Technical solution

[0007] This utility model provides the following technical solution: a high-temperature quenching device for fastener processing, comprising a base, a high-frequency heater, a circular seat, a water tank, and a geared motor;

[0008] The base has a circular groove at its top. A high-frequency heater is mounted on the top of the base on one side of the circular groove via a mounting bracket. A geared motor is mounted on the base inside the bottom of the circular groove via a mounting bracket. The output shaft of the geared motor is fixed to a circular seat via a flange. A circular ring is fixedly fitted on the outer side of the circular seat inside the circular groove. Arc-shaped grooves for placing fasteners are equidistantly opened on the outer side of the circular ring. A water tank is provided on one side of the base. A mesh plate is fixed inside the water tank by bolts.

[0009] Furthermore, an n-shaped metal seat is welded to the output end of the high-frequency heater, and the n-shaped metal seat is located above the gap between the circular groove and the circular seat.

[0010] Furthermore, a circular groove is provided at the bottom of the circular groove, and universal rollers are fixed at equal intervals at the bottom of the circular seat by bolts, with the bottom ends of the universal rollers located inside the circular groove.

[0011] Furthermore, a material discharge trough is provided on one side of the base located at the top of the water tank, and the material discharge trough is connected to the circular trough.

[0012] Furthermore, a guide plate is fixed to the top of the circular groove on one side of the feeding trough by bolts.

[0013] Furthermore, both the ring and the circular seat are made of quartz sand.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] As the circular seat rotates, the fasteners in the arc groove move between the n-shaped metal seats. The high-frequency heater heats the fasteners through the n-shaped metal seats. The heated fasteners move to the discharge chute and flow from the discharge chute into the water tank. The heated fasteners fall into the water tank and come into contact with clean water for quenching.

[0016] The geared motor drives the circular seat to rotate slowly, inserting the fastener into the arc groove on the outside of the ring. This causes the fastener to rotate. After being heated, the fastener moves to the discharge trough, where it loses the obstruction and limitation of the inner side of the circular groove. It is then blocked and guided by the guide plate, causing the fastener to fall out of the arc groove.

[0017] This high-temperature quenching device for fastener processing drives a circular seat to rotate via a geared motor, which in turn rotates the fasteners placed in the arc-shaped groove. A guide plate blocks and guides the fasteners in the arc-shaped groove, making loading and unloading convenient and saving time and effort. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the base of this utility model;

[0020] Figure 3 This is a cross-sectional view of the water tank of this utility model;

[0021] Figure 4 This is a schematic diagram of the circular base structure of this utility model;

[0022] In the diagram: 1. Base; 2. Circular groove; 3. High-frequency heater; 4. Circular seat; 5. Water tank; 6. N-shaped metal seat; 7. Gear motor; 8. Ring; 9. Arc groove; 10. Mesh plate; 11. Circular slide; 12. Universal roller; 13. Guide plate; 14. Discharge chute. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 In this embodiment of the utility model, it includes a base 1, a high-frequency heater 3, a circular seat 4, a water tank 5, and a geared motor 7;

[0025] A circular groove 2 is provided on the top of the base 1. A high-frequency heater 3 is installed on the top of the base 1 on one side of the circular groove 2 via a mounting bracket. A geared motor 7 is installed inside the base 1 at the bottom of the circular groove 2 via a mounting bracket. A circular seat 4 is fixed to the top output shaft of the geared motor 7 via a flange. A circular ring 8 is fixedly sleeved on the outer side of the circular seat 4 inside the circular groove 2. Arc-shaped grooves 9 for placing fasteners are provided at equal intervals on the outer side of the circular ring 8. A water tank 5 is provided on one side of the base 1. A mesh plate 10 is fixed inside the water tank 5 via bolts.

[0026] Among them, the output end of the high-frequency heater 3 is welded with an n-shaped metal seat 6. The n-shaped metal seat 6 is located above the gap between the circular groove 2 and the circular seat 4. The n-shaped metal seat 6 can be conveniently heated without affecting the movement of the fastener.

[0027] The circular groove 2 has a circular sliding groove 11 at the bottom, and the bottom of the circular seat 4 is fixed with universal rollers 12 at equal intervals by bolts. The bottom of the universal rollers 12 is located inside the circular sliding groove 11. The circular sliding groove 11 and the universal rollers 12 can support the circular seat 4 without affecting its rotation.

[0028] Among them, the base 1 is provided with a material discharge groove 14 on one side of the top of the water tank 5. The material discharge groove 14 is connected to the circular groove 2. The opening of the material discharge groove 14 facilitates the fasteners in the arc groove 9 to fall into the water tank 5.

[0029] Among them, the top of the circular groove 2 located on one side of the feeding groove 14 is fixed with a guide plate 13 by bolts. The guide plate 13 can block and guide the fasteners that rotate to the feeding groove 14.

[0030] Both the ring 8 and the circular seat 4 are made of quartz sand, which has good high-temperature resistance.

[0031] The working principle of this utility model is as follows: A person connects the device to an external power source using a power cord, pours clean water into the water tank 5, and turns on the reduction motor 7 to drive the circular base 4 to rotate slowly. The person inserts a fastener into the arc-shaped groove 9 on the outer side of the ring 8. The inner side of the circular groove 2 limits the fastener in the arc-shaped groove 9, preventing it from falling out. As the circular base 4 rotates, the fastener in the arc-shaped groove 9 moves between the n-shaped metal seats 6. The high-frequency heater 3 heats the fastener through the n-shaped metal seats 6. As the circular base 4 rotates, the heated fastener... The fastener is moved to the unloading trough 14, where it loses the obstruction and limitation of the inner side of the circular groove 2 and is blocked and guided by the guide plate 13, causing the fastener to fall out of the arc groove 9 and flow from the unloading trough 14 into the water tank 5. The heated fastener falls into the water tank 5 and comes into contact with clean water for quenching. The mesh plate 10 supports the fastener, making it easy for personnel to remove the quenched fastener. The circular seat 4 rotates, causing the universal roller 12 to roll in the circular slide 11, which can support the circular seat 4 without affecting its rotation and prevent the circular seat 4 from tilting.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-temperature quenching device for fastener processing, comprising a base (1), a high-frequency heater (3), a circular seat (4), a water tank (5), and a geared motor (7). Its features are: The base (1) has a circular groove (2) on its top. A high-frequency heater (3) is installed on the top of the base (1) on one side of the circular groove (2) via a mounting bracket. A geared motor (7) is installed inside the base (1) at the bottom of the circular groove (2) via a mounting bracket. A circular seat (4) is fixed to the top output shaft of the geared motor (7) via a flange. A circular ring (8) is fixedly fitted on the outer side of the circular seat (4) inside the circular groove (2). Arc-shaped grooves (9) for placing fasteners are equidistantly opened on the outer side of the circular ring (8). A water tank (5) is provided on one side of the base (1). A mesh plate (10) is fixed inside the water tank (5) via bolts.

2. The high-temperature quenching device for fastener processing according to claim 1, characterized in that: The output end of the high-frequency heater (3) is welded with an n-shaped metal seat (6), which is located above the gap between the circular groove (2) and the circular seat (4).

3. The high-temperature quenching device for fastener processing according to claim 1, characterized in that: A circular groove (11) is provided at the bottom of the circular groove (2), and universal rollers (12) are fixed at equal intervals at the bottom of the circular seat (4) by bolts. The bottom of the universal rollers (12) is located inside the circular groove (11).

4. The high-temperature quenching device for fastener processing according to claim 1, characterized in that: The base (1) is provided with a feeding trough (14) on one side of the top of the water tank (5), and the feeding trough (14) is connected to the circular trough (2).

5. The high-temperature quenching device for fastener processing according to claim 1, characterized in that: The circular groove (2) is located on the top of the side of the feeding groove (14) and a guide plate (13) is fixed by bolts.

6. The high-temperature quenching device for fastener processing according to claim 1, characterized in that: Both the ring (8) and the circular seat (4) are made of quartz sand.

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