Air duct capable of automatically adjusting position

The automatic adjustment system for the air duct, which uses laser positioning and motor drive, solves the problems of positional deviation and inconvenient adjustment of traditional air ducts. It achieves automatic positioning of the air frame and uniform cooling of the filament bundle, thereby improving production efficiency and product quality.

CN223646689UActive Publication Date: 2025-12-09JIANGSU HENGLI CHEM FIBER
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Patent Information

Application Number
CN202422904315.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-09
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Traditional air duct side plate slides suffer from uneven cooling due to loose screws and misalignment, resulting in poor production stability. Furthermore, it is difficult to detect air frame deviations in a timely manner and adjustments are inconvenient, affecting product quality.

Method used

The system employs a laser positioning system and a motor drive device. The position of the wind frame is automatically adjusted through a laser positioning transmitter and receiver. Combined with a gear and chain structure, the automatic adjustment of the wind frame is achieved, ensuring precise positioning of the wind frame.

Benefits of technology

It enables automatic positioning and adjustment of the air frame, improves the uniformity of fiber bundle cooling, reduces the generation of defective products, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of spinning equipment, and relates to an air duct capable of automatically adjusting the position. Comprising an upper guide rail, a lower guide rail, a third guide rail, a first gear, a second gear, a third gear, a fourth gear, a fifth gear, a sixth gear, a first chain, a second chain, a third chain, a first motor, a second motor, a first control switch, a second control switch, a side sliding plate, a clamping groove, a sliding rail, a sliding block, an air frame, a laser positioning transmitter and a laser positioning receiving alarm. Deviation and dislocation of the air frame can be found in time, the air frame can move in the up-down direction and the front-back direction, the air frame is easy and convenient to adjust, the structure is simple, cost is low, efficiency is high, the air frame is suitable for side-blowing spinning position cooling in the spinning process, and the uniformity of tow cooling can be improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of spinning equipment and relates to an air duct with an automatically adjustable position. Background Technology

[0002] A side-blowing air duct is a side-blowing device used at the spinning position. Its function is to simulate the effect of ring-blowing cooling without changing the equipment, thereby improving the uniformity of filament cooling during spinning.

[0003] The side slide plates on both sides of the side-blowing air frame are devices for fixing the air frame and providing lifting and lowering of the air frame. Traditional air duct side slide plates are like... Figure 1 As shown, it is mainly fixed to the side plate of the side blowing device by four screws tightened from top to bottom through four screw holes.

[0004] Because the fan frame is heavy and needs to be raised and lowered every day during the cleaning process, long-term impacts can cause the screws and screw holes to loosen. The screws may shift in position within the screw holes, causing the side slide plates to frequently become misaligned, affecting the cooling effect and production stability.

[0005] The current solution is to manually tighten the screws periodically, but after multiple repairs, the screw holes are prone to stripping and becoming unusable, requiring re-drilling and repositioning, which is cumbersome and affects production efficiency. At the same time, changing batches requires replacing the air duct with different specifications and adjusting the air duct position. Due to the small width of the screw holes, adjustment is inconvenient, and when the adjustment range is large, it cannot meet the position adjustment requirements well, and cannot achieve flexible adjustment.

[0006] Furthermore, traditional ventilation duct equipment cannot respond promptly to production anomalies, such as inconsistent heights between spinning positions, uneven heights within the same spinning position, misaligned ventilation frames, or ventilation frames falling during production. These issues rely solely on repeated manual inspections, failing to detect problems in a timely manner. By the time problems are discovered, a significant amount of time has passed, resulting in defective products and severely impacting product quality.

[0007] Therefore, given that traditional ventilation ducts cannot detect deviations and misalignments of the ventilation frame in a timely manner, and that adjusting the position of the ventilation frame is inconvenient, it is necessary to develop a new type of ventilation duct that can automatically adjust its position. Utility Model Content

[0008] The purpose of this invention is to solve the above-mentioned problems existing in the prior art and to provide a wind duct with an automatically adjustable position.

[0009] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0010] An automatically adjustable air duct includes an upper guide rail, a lower guide rail, a third guide rail, a first gear, a second gear, a third gear, a fourth gear, a fifth gear, a sixth gear, a first chain, a second chain, a third chain, a first motor, a second motor, a first control switch, a second control switch, a side slide plate, a slide rail, an air frame, a slider, a laser positioning transmitter, and a laser positioning receiver alarm.

[0011] The fixed shaft of the first gear is fixed at one end of the lower surface of the upper guide rail, and the fixed shaft of the second gear is fixed at the other end of the lower surface of the upper guide rail. The first chain is ring-shaped and is fitted on the first and second gears. The rotating shaft of the first motor is fixedly connected to the rotating shaft of the second gear. The upper end of the side slide is fixed to one side of the first chain.

[0012] The fixed shaft of the third gear is fixed at one end of the upper surface of the lower guide rail, and the fixed shaft of the fourth gear is fixed at the other end of the upper surface of the lower guide rail. The second chain is a ring and is fitted onto the third and fourth gears. The lower end of the side slide is fixed to one side of the second chain. The side slide is located on the same side of the first and second chains.

[0013] The first control switch is connected to the first motor to control the forward or reverse rotation of the first motor, which drives the first chain to rotate forward or reverse, so that the side slide moves back and forth along the upper and lower guide rails.

[0014] The slide rail and the third guide rail are set on the same side of the side slide plate. The laser positioning transmitter is movably fixed to the slide rail by a buckle. The fixed shaft of the fifth gear is fixed to one end of the third guide rail, and the fixed shaft of the sixth gear is fixed to the other end of the third guide rail. The fifth gear and the sixth gear are located on the same side of the third guide rail. The rotating shaft of the fifth gear is fixed together with the rotating shaft of the second motor. The second motor is connected to the second control switch by a wire. The third chain is ring-shaped and fits on the fifth gear and the sixth gear. The inner chain of the third chain is close to the side slide plate, and the outer chain of the third chain is away from the side slide plate. The outer chain of the third chain is provided with a slot with an outward opening. The slider and the laser positioning receiver alarm are fixed to the wind frame. The laser positioning receiver alarm is connected to the second control switch by a wire. The wind frame is detachably fixed to the third chain by buckling the slider and the slot.

[0015] When the laser positioning receiver alarm does not correspond to the position of the laser positioning transmitter, the laser positioning receiver alarm will not receive the beam emitted by the laser positioning transmitter. The laser positioning receiver alarm will sound an alarm and close the second control switch, start the second motor, and drive the third chain to rotate, so that the wind frame and the laser positioning receiver alarm move up and down.

[0016] When the laser positioning receiver alarm moves to a position corresponding to the laser positioning transmitter, the laser positioning receiver alarm receives the beam emitted by the laser positioning transmitter, and the second control switch is turned off, the second motor stops working, and the wind frame is fixed on the side plate.

[0017] As a preferred technical solution:

[0018] As described above, the automatically adjustable air duct has two slots and two sliders. The slots are evenly distributed on the outer chain of the third chain, and the sliders are evenly distributed on the air frame, which helps to stably fix the air frame on the side slide plate.

[0019] As described above, the automatically adjustable air duct has a guide groove on the side slide plate. The guide groove and the laser positioning transmitter are located on the same side of the third guide rail. The number of guide grooves is the same as the number of slots. The function of the guide groove is to guide the installation of the air frame. First, align the slots of the side slide plate with the guide grooves, then insert the slider of the air frame into the guide groove, then push the air frame along the guide groove, and finally the slider of the air frame is locked into the slot.

[0020] As described above, the automatically adjustable air duct also has a handrail on the air frame. The handrail is designed to make it easy to grip and allow the slider on the air frame to smoothly enter or exit the slot, facilitating the installation of the air frame and making it easy to disassemble the air frame for cleaning or batch changes.

[0021] Beneficial effects:

[0022] (1) This utility model uses laser beam positioning, which can detect the deviation and misalignment of the wind frame in a timely manner.

[0023] (2) This utility model uses a motor drive to make the wind frame move in the up and down direction and the front and back direction. In particular, the wind frame can move automatically in the up and down direction according to the positioning result of the laser beam, making the position adjustment of the wind frame simple and convenient.

[0024] (3) The present invention has a simple structure, low cost, high efficiency, and is suitable for side-blown spinning position cooling in the spinning process, which is beneficial to improving the uniformity of fiber bundle cooling. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the side slide plate structure of a traditional air duct;

[0026] Figure 2 This is a bottom view of the upper guide rail of this utility model;

[0027] Figure 3 This is a top view of the lower guide rail of this utility model;

[0028] Figure 4 This is a schematic diagram of the assembly structure of the side slide, upper guide rail and lower guide rail of this utility model;

[0029] Figure 5 This is a schematic diagram of the structure of the wind frame of this utility model;

[0030] In the diagram, 1 is the upper guide rail, 2 is the first gear, 3 is the first chain, 4 is the side slide plate, 5 is the second gear, 6 is the lower guide rail, 7 is the third gear, 8 is the second chain, 9 is the fourth gear, 10 is the first electrode, 11 is the first control switch, 12 is the third guide rail, 13 is the fifth gear, 14 is the third chain, 15 is the slot, 16 is the sixth gear, 17 is the guide groove, 18 is the laser positioning transmitter, 19 is the slide rail, 20 is the second control switch, 21 is the second motor, 22 is the wind frame, 23 is the slider, 24 is the laser positioning receiver alarm, and 25 is the handrail. Detailed Implementation

[0031] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims.

[0032] like Figures 2-5 The automatically adjustable air duct shown consists of an upper guide rail 1, a lower guide rail 6, a third guide rail 12, a first gear 2, a second gear 5, a third gear 7, a fourth gear 9, a fifth gear 13, a sixth gear 16, a first chain 3, a second chain 8, a third chain 14, a first motor 10, a second motor 21, a first control switch 11, a second control switch 20, a side slide plate 4, a slot 15, a guide groove 17, a slide rail 19, an air frame 22, a slider 23, a laser positioning transmitter 18, a laser positioning receiver alarm 24, and a handrail 25.

[0033] The fixed shaft of the first gear 2 is fixed at one end of the lower surface of the upper guide rail 1, and the fixed shaft of the second gear 5 is fixed at the other end of the lower surface of the upper guide rail 1. The first chain 3 is ring-shaped and is sleeved on the first gear 2 and the second gear 5. The rotating shaft of the first motor 10 is fixedly connected to the rotating shaft of the second gear 5. The upper end of the side slide plate 4 is fixed to one side of the first chain 3.

[0034] The fixed axis of the third gear 7 is fixed at one end of the upper surface of the lower guide rail 6, and the fixed axis of the fourth gear 9 is fixed at the other end of the upper surface of the lower guide rail 6. The second chain 8 is annular and is sleeved on the third gear 7 and the fourth gear 9. The lower end of the side slide plate 4 is fixed to one side of the second chain 8. The side slide plate 4 is located on the same side of the first chain 3 and the second chain 8.

[0035] The first control switch 11 is connected to the first motor 10 to control the forward or reverse rotation of the first motor 10, thereby driving the first chain 3 to rotate forward or reverse, and causing the side slide plate 4 to move back and forth along the upper guide rail 1 and the lower guide rail 6.

[0036] The slide rail 19 and the third guide rail 12 are located on the same side of the side slide plate 4. The laser positioning transmitter 18 is movably fixed to the slide rail 19 by a snap-fit. The fixed shaft of the fifth gear 13 is fixed to one end of the third guide rail 12, and the fixed shaft of the sixth gear 16 is fixed to the other end of the third guide rail 12. The fifth gear 13 and the sixth gear 16 are located on the same side of the third guide rail 12. The rotating shaft of the fifth gear 13 is fixed together with the rotating shaft of the second motor 21. The second motor 21 is connected to the second control switch 20 by a wire. The third chain 14 is a ring and is sleeved on the fifth gear 13 and the sixth gear 16. The inner chain of the third chain is close to the side slide plate 4, and the outer chain of the third chain is far away from the side slide plate 4. The slot 15 is set on the outer chain of the third chain 14 and the slot 15 opens outward. There are two slots 15, which are evenly distributed on the outer chain of the third chain 14. The slider 23 and the laser positioning receiver alarm 24 are fixed on the wind frame 22. There are two sliders 23, which are evenly distributed on one side of the wind frame 22. The wind frame 22 is detachably fixed to the third chain 14 by the snap-fit ​​of the slider 23 and the slot 15. The laser positioning receiver alarm 24 is connected to the second control switch 20 by a wire.

[0037] The guide groove 17 is set on the side slide plate 4. There are two guide grooves 17. The guide groove 17 and the laser positioning transmitter 18 are located on the same side of the third guide rail 12. The function of the guide groove 17 is to guide the installation of the wind frame 22. First, the slot 15 of the side slide plate 4 is aligned with the guide groove 17. Then, the slider 23 of the wind frame 22 is inserted into the guide groove 17. Then, the wind frame 22 is pushed along the guide groove 17. Finally, the slider 23 of the wind frame 22 is inserted into the slot 15.

[0038] Handrail 25 is set on the wind frame 22. The function of handrail 25 is to make it easy to grip, so that the slider 23 of the wind frame 22 can be smoothly inserted into or pulled out of the slot 15, which facilitates the installation of the wind frame 22 and makes it easy to disassemble the wind frame 22 for cleaning or batch change.

[0039] When the laser positioning receiver alarm 24 and the laser positioning transmitter 18 are not in the same position, the laser positioning receiver alarm 24 will not receive the beam emitted by the laser positioning transmitter 18. The laser positioning receiver alarm 24 will sound an alarm, which can detect the deviation and misalignment of the wind frame in time, and close the second control switch 20. The second motor 21 will start working and drive the third chain 14 to rotate, so that the wind frame 22 and the laser positioning receiver alarm 24 can move up and down.

[0040] When the laser positioning receiver alarm 24 moves to a position corresponding to the laser positioning transmitter 18, the laser positioning receiver alarm 24 receives the beam emitted by the laser positioning transmitter 18, and the second control switch 20 is turned off, the second motor 21 stops working, and the wind frame 22 is fixed on the side slide plate 4.

Claims

1. A ventilation duct with automatically adjustable position, characterized in that, It includes an upper guide rail (1), a lower guide rail (6), a third guide rail (12), a first gear (2), a second gear (5), a third gear (7), a fourth gear (9), a fifth gear (13), a sixth gear (16), a first chain (3), a second chain (8), a third chain (14), a first motor (10), a second motor (21), a first control switch (11), a second control switch (20), a side slide plate (4), a slide rail (19), a wind frame (22), a slider (23), a laser positioning transmitter (18), and a laser positioning receiver alarm (24); The fixed shaft of the first gear (2) is fixed at one end of the lower surface of the upper guide rail (1), the fixed shaft of the second gear (5) is fixed at the other end of the lower surface of the upper guide rail (1), the first chain (3) is annular and is sleeved on the first gear (2) and the second gear (5), the shaft of the first motor (10) is fixedly connected to the shaft of the second gear (5), and the upper end of the side slide (4) is fixedly connected to one side of the first chain (3). The fixed axis of the third gear (7) is fixed at one end of the upper surface of the lower guide rail (6), and the fixed axis of the fourth gear (9) is fixed at the other end of the upper surface of the lower guide rail (6). The second chain (8) is annular and is fitted on the third gear (7) and the fourth gear (9). The lower end of the side slide (4) is fixed to one side of the second chain (8). The side slide (4) is located on the same side of the first chain (3) and the second chain (8). The first control switch (11) is connected to the first motor (10) to control the first motor (10) to rotate in the forward or reverse direction, thereby driving the first chain (3) to rotate in the forward or reverse direction, so that the side slide (4) moves back and forth along the upper guide rail (1) and the lower guide rail (6). The slide rail (19) and the third guide rail (12) are set on the same side of the side slide plate (4). The laser positioning transmitter (18) is movably fixed to the slide rail (19) by a snap fastener. The fixed shaft of the fifth gear (13) is fixed to one end of the third guide rail (12), and the fixed shaft of the sixth gear (16) is fixed to the other end of the third guide rail (12). The fifth gear (13) and the sixth gear (16) are located on the same side of the third guide rail (12). The rotating shaft of the fifth gear (13) is fixed together with the rotating shaft of the second motor (21). The second motor (21) is connected to the second control switch (20) by a wire. The chain (14) is ring-shaped and fitted onto the fifth gear (13) and the sixth gear (16). The inner chain of the third chain (14) is close to the side slide plate (4), and the outer chain of the third chain is far away from the side slide plate (4). The outer chain of the third chain (14) is provided with a slot (15) with the opening facing outward. The slider (23) and the laser positioning receiver alarm (24) are fixed on the wind frame (22). The laser positioning receiver alarm (24) is connected to the second control switch (20) through a wire. By snapping the slider (23) and the slot (15) together, the wind frame (22) is fixed to the third chain (14) in a detachable manner. When the laser positioning receiver alarm (24) and the laser positioning transmitter (18) are not in the same position, the laser positioning receiver alarm (24) cannot receive the beam emitted by the laser positioning transmitter (18), the laser positioning receiver alarm (24) issues an alarm, and closes the second control switch (20), the second motor (21) starts working, the second motor (21) drives the third chain (14) to rotate, so that the wind frame (22) and the laser positioning receiver alarm (24) move up and down; When the laser positioning receiver alarm (24) moves to a position corresponding to the laser positioning transmitter (18), the laser positioning receiver alarm (24) receives the beam emitted by the laser positioning transmitter (18), and the second control switch (20) is turned off, the second motor (21) stops working, and the wind frame (22) is fixed on the side slide plate (4).

2. The automatically adjustable air duct according to claim 1, characterized in that, There are two slots (15) and two sliders (23). The slots (15) are evenly distributed on the outer chain of the third chain (14), and the sliders (23) are evenly distributed on the wind frame (22).

3. The automatically adjustable air duct according to claim 1 or 2, characterized in that, The side slide (4) is provided with guide grooves (17), and the guide grooves (17) and the laser positioning transmitter (18) are located on the same side of the third guide rail (12). The number of guide grooves (17) is the same as the number of slots (15).

4. The automatically adjustable air duct according to claim 3, characterized in that, The wind frame (22) is also equipped with handrails (25).