Fault detection device for fan unit

By designing a foldable support structure and fixing components, the problem of the wind turbine unit fault detection device being large and inconvenient to store has been solved, achieving flexible storage and improved stability, and ensuring the accuracy and adaptability of fault detection.

CN223647968UActive Publication Date: 2025-12-09DATANG TONGXIN NEW ENERGY CO LTD +2
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Patent Information

Application Number
CN202520152354.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-12-09
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

The existing support structure of the wind turbine fault detection device is a fixed integral type, which is large in size, inconvenient to store, takes up space, and lacks stability in complex environments.

Method used

A wind turbine unit fault detection device was designed, which includes folding components and fixing components. The support structure is folded and stored through a rotating shaft and a limiting groove, and fixed by a combination of positioning plates and clamps to ensure the stability of the detection device in complex environments.

Benefits of technology

It enables flexible storage of the support structure, reduces space occupation, improves the versatility and stability of the device, and ensures the accuracy of fault monitoring and diagnosis under complex working conditions.

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Abstract

The utility model discloses a fault detection device for a fan unit, which comprises a unit component which comprises a fan shell and a detection shell; the folding part comprises a supporting machine frame, an inner groove, a rotating shaft, a groove body, a limiting groove, a plug pin frame, a baffle, a grip, a limiting plate, a plug pin plate and a vertical plate, the inner groove is formed in the middle of one side of the outer surface of the fan shell, the rotating shaft is connected to the lower portion of the inner surface of the inner groove, and the supporting machine frame is rotationally connected to the outer surface of the rotating shaft; and two ends of the inner surface of the inner groove are symmetrically provided with a group of groove bodies. The problems that when an existing detection device carries out fault detection on a draught fan unit, the fault detection device usually needs to be fixed to a proper position so as to ensure that components such as a sensor can accurately monitor the operation state of the draught fan unit, and a traditional supporting structure is generally of a fixed integral structure, large in size, inconvenient to store and inconvenient to use are solved. And a large amount of space is occupied when the device needs to be moved or stored.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fan unit detection technical field, in particular to a fan unit fault detection device. BACKGROUND

[0002] Fan unit is the system of wind energy conversion into electric energy, and fan unit detection is the key process of ensuring the normal operation of wind turbine, finding potential failure and prolonging service life.

[0003] The existing detection device generally needs to be fixed on the appropriate position when detecting the fault of the fan unit, so as to ensure that the sensor and other components can accurately monitor the running state of the fan unit, and the traditional support structure is generally a fixed integral structure, which is large in size and inconvenient to store, and occupies a large space when moving or storing, therefore, a fan unit fault detection device is needed, which can fold and store the support structure, and improve the versatility and flexibility of the support structure. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a fan unit fault detection device to solve the problem that the existing detection device needs to be fixed on the appropriate position when detecting the fault of the fan unit, so as to ensure that the sensor and other components can accurately monitor the running state of the fan unit, and the traditional support structure is generally a fixed integral structure, which is large in size and inconvenient to store, and occupies a large space when moving or storing.

[0005] To solve the above technical problems, the utility model is realized by the following technical scheme:

[0006] The utility model relates to a fan unit fault detection device, which comprises:

[0007] Unit components, the unit components include fan casing and detection casing;

[0008] Folding components, the folding components include support machine frame, inner groove, rotating shaft, groove, limiting groove, bolt frame, baffle, handle, limiting plate, bolt plate and vertical plate, the middle part of one side of the outer surface of the fan casing is provided with an inner groove, the lower part of the inner surface of the inner groove is connected with a rotating shaft, the outer surface of the rotating shaft is rotationally connected with a support machine frame, a group of grooves are symmetrically arranged at the both ends of the inner surface of the inner groove, a baffle is connected to the inside of the groove, a group of bolt frames are symmetrically connected to the bottom of the support machine frame, and a bolt plate is connected to one side of the outer surface of the baffle and inserted into the inside of the bolt frame.

[0009] Further, the top and bottom of the inner surface of the groove body are provided with limiting grooves, and the top and bottom of the baffle plate are connected with limiting plates which are movably connected in the limiting grooves.

[0010] Further, the other end of the outer surface of the baffle plate is connected with a vertical plate which is connected at the two ends of the outer surface of the fan shell, and a handle is connected at one end of the outer surface of the vertical plate, and the detection shell is located on the inner surface of the support frame.

[0011] Further, the support frame further comprises an inner threaded ring, a positioning plate, a clamping plate, a clamping groove, a clamping block, a sliding block, a support rod, a spring, a rotating disc, a threaded rod and a handle, the middle of one side of the outer surface of the support frame is connected with the inner threaded ring, the threaded rod is connected in the inner threaded ring, the handle is rotatably connected at one side of the threaded rod, the rotating disc is connected at the other side of the threaded rod, the positioning plate is connected at one side of the rotating disc and clampedly connected at the outer side of the detection shell.

[0012] Further, the two ends of one side of the outer surface of the positioning plate are symmetrically connected with the clamping plates, one side of the clamping plate is connected with the sliding block, the inner part of the positioning plate is symmetrically provided with the sliding grooves, the sliding block is movably connected in the inner part of the sliding groove, the support rod is connected in the inner part of the sliding groove, and the spring is woundly connected on the outer surface of the support rod and located at the two ends of the outer surface of the sliding block.

[0013] Further, one end of the outer surface of the clamping plate is connected with the clamping block, and the two ends of the outer surface of the detection shell are provided with the clamping grooves, and the clamping block is insertedly connected in the inner part of the clamping groove.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] The utility model discloses a support structure of fan shell detection device, including support frame, detection shell, baffle plate, limiting groove, limiting plate, vertical plate, handle, inner recess, rotating shaft, support machine frame, plug-in slot, plug-in plate, inner threaded ring, positioning plate, clamping plate, clamping groove, clamping block, sliding block, support rod, spring, rotating disc, threaded rod and handle.

[0016] Based on the aforementioned beneficial effects, by providing a positioning plate, a clamping plate, and a snap-fit ​​block on the top of the support frame, after the detection housing is placed inside the support frame, rotating the threaded rod pushes the positioning plate, causing it to clamp onto the outside of the detection housing. The spring returns, clamping the clamping plate onto both ends of the detection housing, while the snap-fit ​​block is fixed inside the snap-fit ​​groove. This allows for precise positioning of the detection housing, avoiding potential instability issues in complex environments and ensuring continuous and accurate monitoring and diagnosis of wind turbine unit faults under various complex operating conditions. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the fan casing of this utility model;

[0019] Figure 2 This is a schematic diagram of the fan housing after disassembly of the testing housing of this utility model;

[0020] Figure 3 This is a side view of the fan housing after the support frame of this utility model has been folded.

[0021] Figure 4 This is a schematic diagram of the baffle of this utility model;

[0022] Figure 5 This is a schematic diagram of the disassembled testing housing and positioning plate of this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 100. Fan casing; 101. Inspection casing;

[0025] 200. Support frame; 201. Inner groove; 202. Rotating shaft; 203. Groove; 204. Limiting groove; 205. Pin frame; 206. Baffle; 207. Handle; 208. Limiting plate; 209. Pin plate; 210. Vertical plate;

[0026] 300. Internal threaded ring; 301. Positioning plate; 302. Clamping plate; 303. Snap-fit ​​groove; 304. Snap-fit ​​block; 305. Slider; 306. Support rod; 307. Spring; 308. Turntable; 309. Threaded rod; 310. Handle. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0030] Please see Figures 1-5 As shown, this embodiment is a wind turbine unit fault detection device, including:

[0031] Unit components, the unit components including fan housing 100 and detection housing 101;

[0032] The folding component includes a support frame 200, an inner groove 201, a rotating shaft 202, a groove 203, a limiting groove 204, a pin frame 205, a baffle 206, a handle 207, a limiting plate 208, a pin plate 209, and a vertical plate 210. The inner groove 201 is provided in the middle of one side of the outer surface of the fan housing 100. The rotating shaft 202 is connected to the lower part of the inner surface of the inner groove 201. The support frame 200 is rotatably connected to the outer surface of the rotating shaft 202. A set of grooves 203 are symmetrically provided at both ends of the inner surface of the inner groove 201. The baffle 206 is connected to the inside of the groove 203. A set of pin frames 205 are symmetrically connected to the bottom of the support frame 200. The pin plate 209 is connected to one side of the outer surface of the baffle 206 and inserted into the inside of the pin frame 205.

[0033] After the test is completed, the test housing 101 is disassembled. The support housing is rotated and folded inside the inner groove 201 via the rotating shaft 202. The upright plate 210 is pushed so that the baffle 206 blocks the outside of the support frame 200. At the same time, the pin plate 209 is inserted into the pin groove to fix it, thus fixing the folded support frame 200.

[0034] Limiting grooves 204 are provided at the top and bottom of the inner surface of the tank 203, and limiting plates 208 are connected to the top and bottom of the baffle 206. The limiting plates 208 are movably connected inside the limiting grooves 204.

[0035] When the clamping plate 302 is pushed, the limiting plate 208 moves inside the limiting groove 204 at the same time, which can play a supporting role.

[0036] The other end of the outer surface of the baffle 206 is connected to the upright plate 210, which is connected to both ends of the outer surface of the fan housing 100. The handle 207 is connected to one end of the outer surface of the upright plate 210, and the detection housing 101 is located on the inner surface of the support frame 200.

[0037] The upright plate 210 blocks the outside of the fan housing 100, and the pin plate 209 blocks the inside of the inner groove 201, which can cause instability when it is pulled out or pushed out.

[0038] The working principle is as follows: First, when the fan casing 100 needs to be inspected, the support frame 200 is rotated and unfolded via the rotating shaft 202. The support frame 200 is supported at the bottom of the inner surface of the inner groove 201. The inspection casing 101 is placed inside the support frame 200 for inspection. After the inspection is completed, the inspection casing 101 is disassembled. The support casing is rotated and folded inside the inner groove 201 via the rotating shaft 202. The upright plate 210 is pushed and moves inside the limiting groove 204 via the limiting plate 208, so that the baffle 206 blocks the outside of the support frame 200. At the same time, the pin plate 209 is inserted into the pin groove to fix it, thus fixing the folded support frame 200. This achieves the folding and storage of the support structure, avoiding the problem of occupying space and improving the versatility and flexibility of the support structure.

[0039] Please see Figures 1-5 As shown, this embodiment, based on the above embodiment, further includes a fixing component. The fixing component includes an internal threaded ring 300, a positioning plate 301, a clamping plate 302, a snap-fit ​​groove 303, a snap-fit ​​block 304, a slider 305, a support rod 306, a spring 307, a turntable 308, a threaded rod 309, and a handle 310. The internal threaded ring 300 is connected to the middle of one side of the outer surface of the support frame 200. The threaded rod 309 is connected inside the threaded ring. The handle 310 is rotatably connected to one side of the threaded rod 309. The turntable 308 is connected to the other side of the threaded rod 309. The positioning plate 301 is connected to one side of the turntable 308 and clamps the outer side of the detection housing 101.

[0040] After the testing housing 101 is placed inside the support frame 200, the threaded rod 309 is rotated to push the positioning plate 301, so that the positioning plate 301 is clamped on the outside of the testing housing 101.

[0041] The positioning plate 301 has clamping plates 302 symmetrically connected to both ends of one side of its outer surface. A slider 305 is connected to one side of the clamping plate 302. The positioning plate 301 has symmetrically opened grooves inside. The slider 305 is movably connected inside the groove. The support rod 306 is connected inside the groove. The spring 307 is wound around the outer surface of the support rod 306 and located at both ends of the outer surface of the slider 305.

[0042] The spring 307 generates elastic force, which can stretch the clamping plate 302. The spring 307 rebounds, so that the clamping plate 302 is clamped at both ends of the detection housing 101.

[0043] One end of the outer surface of the clamping plate 302 is connected to a snap-fit ​​block 304, and the two ends of the outer surface of the detection housing 101 are provided with snap-fit ​​grooves 303, and the snap-fit ​​block 304 is inserted into and connected to the inside of the snap-fit ​​groove 303.

[0044] When the clamping plate 302 is clamped at both ends of the testing housing 101, the snap-fit ​​block 304 is simultaneously fixed inside the snap-fit ​​groove 303.

[0045] The working principle is as follows: First, the spring 307 generates elastic force, pulling the clamping plates 302 at both ends. After the detection housing 101 is placed inside the support frame 200, the threaded rod 309 is rotated to push the positioning plate 301, so that the positioning plate 301 is clamped on the outside of the detection housing 101. The spring 307 rebounds, so that the clamping plates 302 are clamped on both ends of the detection housing 101. The snap-fit ​​block 304 is fixed inside the snap-fit ​​groove 303, which can position the detection housing 101. This can avoid the problem of insufficient stability of the detection device in complex environments, and ensure that the faults of the wind turbine unit can be continuously and accurately monitored and diagnosed under various complex working conditions.

[0046] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0047] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fault detection device for a wind turbine unit, characterized in that, include: Unit components, the unit components including a fan housing (100) and a testing housing (101); The folding component includes a support frame (200), an inner groove (201), a rotating shaft (202), a slot (203), a limiting slot (204), a pin frame (205), a baffle (206), a handle (207), a limiting plate (208), a pin plate (209), and a vertical plate (210). An inner groove (201) is provided in the middle of one side of the outer surface of the fan housing (100), and the rotating shaft (202) is connected to the inner groove (205). 01) At the lower part of the inner surface, the support frame (200) is rotatably connected to the outer surface of the rotating shaft (202). A set of grooves (203) are symmetrically opened at both ends of the inner surface of the inner groove (201). The baffle (206) is connected to the inside of the groove (203). A set of pin frames (205) are symmetrically connected to the bottom of the support frame (200). The pin plate (209) is connected to one side of the outer surface of the baffle (206) and inserted into the inside of the pin frame (205).

2. The wind turbine unit fault detection device according to claim 1, characterized in that, Limiting grooves (204) are provided at the top and bottom of the inner surface of the groove (203), and limiting plates (208) are connected to the top and bottom of the baffle (206). The limiting plates (208) are movably connected inside the limiting grooves (204).

3. The wind turbine unit fault detection device according to claim 1, characterized in that, The other end of the outer surface of the baffle (206) is connected to the upright plate (210), the upright plate (210) is connected to both ends of the outer surface of the fan housing (100), the handle (207) is connected to one end of the outer surface of the upright plate (210), and the detection housing (101) is located on the inner surface of the support frame (200).

4. The wind turbine unit fault detection device according to claim 1, characterized in that, It also includes a fixing component, which includes an internal threaded ring (300), a positioning plate (301), a clamping plate (302), a snap-fit ​​groove (303), a snap-fit ​​block (304), a slider (305), a support rod (306), a spring (307), a turntable (308), a threaded rod (309), and a handle (310). The internal threaded ring (300) is connected to the middle of one side of the outer surface of the support frame (200), the threaded rod (309) is connected to the inside of the threaded ring, the handle (310) is rotatably connected to one side of the threaded rod (309), the turntable (308) is connected to the other side of the threaded rod (309), and the positioning plate (301) is connected to one side of the turntable (308) and clamped to the outside of the detection housing (101).

5. A wind turbine unit fault detection device according to claim 4, characterized in that, The positioning plate (301) has clamps (302) symmetrically connected to both ends of one side of its outer surface. A slider (305) is connected to one side of the clamps (302). The positioning plate (301) has symmetrically opened grooves inside. The slider (305) is movably connected inside the groove. The support rod (306) is connected inside the groove. The spring (307) is wound around the outer surface of the support rod (306) and located at both ends of the outer surface of the slider (305).

6. A wind turbine unit fault detection device according to claim 4, characterized in that, One end of the outer surface of the clamping plate (302) is connected to a snap-fit ​​block (304), and the two ends of the outer surface of the detection housing (101) are provided with snap-fit ​​grooves (303), and the snap-fit ​​block (304) is inserted into the snap-fit ​​groove (303).