High-pressure electric induction heating steam boiler structure
By adopting a design with annular heating wire, stirring rod, and cleaning plate in the steam boiler, the problems of small contact area and uneven heating of electric heating tubes are solved, achieving efficient heating and convenient cleaning, and improving steam production efficiency and environmental friendliness.
Patent Information
- Application Number
- CN202520007572.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing electric heating elements are rod-shaped, resulting in a low contact area with water, which leads to low heating efficiency, uneven water heating, and difficulty in cleaning.
The heating wire is arranged in a ring shape and the heating is controlled by a sensor. Combined with the design of the stirring rod and cleaning plate, the motor drives the rotating rod to rotate the stirring rod and cleaning plate. The inclined groove and the mating rod work together to improve the stirring efficiency, achieving efficient heating and convenient cleaning.
It improves heating efficiency, ensures uniform water heating, and effectively removes scale through the cleaning plate, achieving environmentally friendly and efficient steam production.
Smart Images

Figure CN223649284U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steam boiler technology, specifically to a high-pressure induction heating steam boiler structure. Background Technology
[0002] Steam boilers, as an important heat energy conversion device, play an irreplaceable role in industrial production, power supply, heating, disinfection and sterilization, and many other fields. With continuous technological advancements and increasingly stringent environmental requirements, the design and manufacture of steam boilers are constantly being optimized to meet the demands for more efficient, environmentally friendly, and sustainable development.
[0003] Existing steam boilers use gas to heat the water inside, thus turning the water into steam. However, the gas produces toxic waste gas after heating the water, which needs to be purified before it can be discharged. Improper treatment can affect the surrounding environment.
[0004] To address the aforementioned shortcomings, a novel electrically heated steam boiler, disclosed in CN206755132U, integrates heating and separation into one unit. The produced steam can be used directly without external treatment, significantly reducing costs. It boasts high evaporation efficiency: the entire boiler is externally insulated, resulting in slow heat dissipation; the integrated structure minimizes steam heat loss, improving evaporation efficiency; and it delivers high-quality steam: the boiler incorporates three-stage separation, ensuring that the generated steam's dryness, saturation, and endotoxin levels meet the requirements for pure steam. This invention utilizes a labyrinth-type impact separation, gravity separation, and spiral centrifugal separation in a separator. The gas separated in these three stages is clean, pure steam, with dryness, saturation, and endotoxin content meeting pharmacopoeia requirements, making it suitable for direct use in pharmaceutical equipment sterilization and heating.
[0005] In actual use of the above-mentioned device, although heating is achieved through an electric heating tube, the electric heating tube is rod-shaped, resulting in a low direct contact area between the electric heating tube and the water, which in turn leads to low efficiency in heating the water.
[0006] Therefore, we proposed a high-pressure induction heating steam boiler structure that can effectively solve the above problems. Utility Model Content
[0007] The purpose of this invention is to provide a high-pressure induction heating steam boiler structure to solve the problem mentioned in the background art that the electric heating tubes on the market are rod-shaped, resulting in a low direct contact area between the electric heating tube and the water, thus leading to low heating efficiency of the electric heating tube.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a high-pressure induction heating steam boiler structure, including a steam boiler body, wherein a drain port is provided at the front end of the steam boiler body;
[0009] Also includes:
[0010] The steam boiler body is equipped with an inductor body, which is connected to the heating wire via an electrical signal. The heating wire is nested at the bottom of the steam boiler body.
[0011] Preferably, a motor is fixed to the top of the steam boiler body, and a rotating rod is connected to the bottom of the motor.
[0012] Preferably, stirring rods are fixed at equal intervals on the rotating rod, and the stirring rods are arranged in an arc shape.
[0013] Preferably, a cleaning plate is fixed to the outer end of the stirring rod, and the outer end of the cleaning plate is attached to the inner wall of the steam boiler body to form a cleaning mechanism, and the cleaning plate is arranged in an arc shape.
[0014] Preferably, the heating wire is arranged in a ring and is made of copper.
[0015] Preferably, the bottom of the rotating rod slides through the bracket, and the outer end of the bracket is fixed inside the steam boiler body.
[0016] Preferably, the bottom of the rotating rod is provided with an inclined groove, and a fitting rod is slidably connected inside the inclined groove, and the bottom of the fitting rod is fixed to the top of the bracket.
[0017] Compared with the prior art, the beneficial effects of this utility model are: the high-pressure induction heating steam boiler structure has high heating efficiency and is easy to clean. The heating wire can increase the contact area with water, thereby improving the efficiency of water heating. Furthermore, the rotation of the cleaning plate allows it to clean the scale on the inner wall of the steam boiler body, thus achieving the purpose of easy cleaning. The specific details are as follows:
[0018] (1) A heating wire is provided, and the heating wire is controlled by the sensor body to generate heat. The heating wire has a large contact area with the water, so the water can be heated quickly, thus improving the heating effect.
[0019] (2) A cleaning plate is provided. The rotating rod is driven by a motor to rotate, which in turn drives the cleaning plate to rotate. The rotating plate can clean the scale adsorbed on the steam boiler body, thereby facilitating cleaning.
[0020] (3) A stirring rod is provided. The stirring rod is fixed at equal intervals on the rotating rod and is arranged in an arc shape, so that the stirring rod can turn the water, thereby making the water source heat evenly.
[0021] (4) A bracket is provided, through which the bottom of the rotating rod slides on the bracket, and the outer end of the bracket is fixed inside the steam boiler body, so that the rotating rod can rotate stably through the bracket;
[0022] (5) An inclined groove is provided. An inclined groove is provided at the bottom of the rotating rod, and a fitting rod is slidably connected inside the inclined groove. The bottom of the fitting rod is fixed to the top of the bracket. The inclined groove can improve the stirring effect of the stirring rod. Attached Figure Description
[0023] Figure 1 This is a front view structural diagram of the present invention;
[0024] Figure 2 This is a front view structural diagram of the clean version of this utility model;
[0025] Figure 3 This is a schematic diagram of the front section structure of the steam boiler body of this utility model;
[0026] Figure 4 This is a front view schematic diagram of the rotating rod structure of this utility model;
[0027] Figure 5 This is a front view structural diagram of the motor of this utility model;
[0028] Figure 6 This is a front view schematic diagram of the inclined groove structure of this utility model.
[0029] In the diagram: 1. Steam boiler body; 2. Drain outlet; 3. Sensor body; 4. Heating wire; 5. Motor; 6. Rotating rod; 7. Support; 8. Stirring rod; 9. Cleaning plate; 10. Inclined groove; 11. Connecting rod. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example 1: This utility model solves the problem that existing electric heating tubes, being rod-shaped, have a low direct contact area with water, resulting in low heating efficiency. The heating wire 4 improves heating efficiency. The following is disclosed:
[0032] The steam boiler body 1 has a drain port 2 at its front end; it also includes: a sensor body 3 is provided inside the steam boiler body 1, and the sensor body 3 is connected to the heating wire 4 via an electrical signal, and the heating wire 4 is nested inside the bottom of the steam boiler body 1, the heating wire 4 is arranged in a ring, and the heating wire 4 is made of copper.
[0033] refer to Figure 1 and Figure 3 By injecting water into the steam boiler body 1 and then controlling the heating wire 4 through the sensor body 3, the water is heated by high-pressure induction heating. This allows the heating wire 4 to heat the water inside the steam boiler body 1, thereby generating steam and avoiding the generation of toxic gases, thus achieving an environmental protection effect.
[0034] Example 2: This utility model solves the problem that existing water cannot be heated evenly. The stirring rod 8 allows for even heating of the water. The following is disclosed:
[0035] A motor 5 is fixed to the top of the steam boiler body 1, and a rotating rod 6 is connected to the bottom of the motor 5. Stirring rods 8 are fixed at equal intervals on the rotating rod 6, and the stirring rods 8 are arranged in an arc shape. A cleaning plate 9 is fixed to the outer end of the stirring rod 8, and the outer end of the cleaning plate 9 is attached to the inner wall of the steam boiler body 1 to form a cleaning mechanism. The cleaning plate 9 is also arranged in an arc shape. The bottom of the rotating rod 6 slides through the bracket 7, and the outer end of the bracket 7 is fixed inside the steam boiler body 1.
[0036] refer to Figures 1 to 3 The motor 5 drives the rotating rod 6 to rotate, which in turn drives the stirring rod 8 to rotate. This rotation of the stirring rod 8 agitates the water inside the steam boiler body 1, allowing for more even heating and improving heating efficiency. Furthermore, the rotation of the stirring rod 8 drives the cleaning plate 9 to rotate, which cleans the scale adhering to the inner wall of the steam boiler body 1. The scale then falls into the interior of the steam boiler body 1 and is discharged through the drain port 2, thus facilitating cleaning.
[0037] Example 3: This utility model solves the problem of low water stirring efficiency of the stirring rod 8 in Example 2. The efficiency of the stirring rod 8 in stirring water can be improved by the inclined groove 10. The following is disclosed:
[0038] The bottom of the rotating rod 6 is provided with a sloping groove 10, and a fitting rod 11 is slidably connected inside the sloping groove 10, and the bottom of the fitting rod 11 is fixed to the top of the bracket 7.
[0039] refer to Figures 1 to 6 During the rotation of the rotating rod 6 driven by the motor 5, the rotation of the rotating rod 6 will cause the inclined groove 10 to rotate. In turn, the rotation of the inclined groove 10 will drive the rotating rod 6 to move through the engaging rod 11. Thus, the rotating rod 6 can move while rotating, so it can slide inside the bracket 7. The rotation of the rotating rod 6 will also cause it to slide on the motor 5. The movement of the rotating rod 6 will drive the stirring rod 8 to move. The movement of the stirring rod 8 will improve the agitation of the water source, thereby facilitating the even heating of the water source.
[0040] Working principle: When using this type of high-pressure induction heating steam boiler structure, firstly, refer to... Figure 1 and Figure 3 By injecting water into the steam boiler body 1 and then controlling the heating wire 4 through the sensor body 3, the water is heated by high-pressure induction heating, thereby avoiding the generation of toxic gases and achieving the effect of environmental protection.
[0041] refer to Figures 1 to 3 The motor 5 drives the rotating rod 6 to rotate, which in turn drives the stirring rod 8 to rotate, thus allowing the water source to be heated evenly, thereby improving the heating efficiency. Furthermore, the rotation of the stirring rod 8 drives the cleaning plate 9 to rotate, allowing scale to fall into the interior of the steam boiler body 1, and then the scale can be discharged through the drain port 2, thereby achieving the purpose of easy cleaning.
[0042] refer to Figures 1 to 6 During the process of the motor 5 driving the rotating rod 6 to rotate, the rotation of the rotating rod 6 will drive the inclined groove 10 to rotate. In turn, the rotation of the inclined groove 10 can drive the rotating rod 6 to move through the engagement rod 11. Therefore, the rotating rod 6 can slide inside the bracket 7. The movement of the rotating rod 6 can drive the stirring rod 8 to move. The movement of the stirring rod 8 can improve the agitation effect of the water source, thereby making it easier to heat the water source evenly.
[0043] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0044] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-pressure induction heating steam boiler structure, comprising a steam boiler body (1), wherein a drain port (2) is provided at the front end of the steam boiler body (1); Its features are, Also includes: The steam boiler body (1) is equipped with a sensor body (3) inside, and the sensor body (3) is connected to the heating wire (4) via an electrical signal. The heating wire (4) is nested at the bottom inside the steam boiler body (1).
2. The structure of a high-pressure induction heating steam boiler according to claim 1, characterized in that: The top of the steam boiler body (1) is fixed with a motor (5), and the bottom of the motor (5) is connected to a rotating rod (6).
3. The structure of a high-pressure induction-heated steam boiler according to claim 2, characterized in that: Stirring rods (8) are fixed at equal intervals on the rotating rod (6), and the stirring rods (8) are arranged in an arc shape.
4. The structure of a high-pressure induction heating steam boiler according to claim 3, characterized in that: The outer end of the stirring rod (8) is fixed with a cleaning plate (9), and the outer end of the cleaning plate (9) is attached to the inner wall of the steam boiler body (1) to form a cleaning mechanism, and the cleaning plate (9) is arranged in an arc.
5. The structure of a high-pressure induction heating steam boiler according to claim 1, characterized in that: The heating wire (4) is arranged in a ring and is made of copper.
6. The structure of a high-pressure induction-heated steam boiler according to claim 3, characterized in that: The bottom of the rotating rod (6) slides through the bracket (7), and the outer end of the bracket (7) is fixed inside the steam boiler body (1).
7. The structure of a high-pressure induction-heated steam boiler according to claim 6, characterized in that: The bottom of the rotating rod (6) is provided with a sloping groove (10), and a fitting rod (11) is nested and slidably connected inside the sloping groove (10), and the bottom of the fitting rod (11) is fixed to the top of the bracket (7).
Citation Information
Patent Citations
Novel electric heating steam boiler
CN206755132U