Kiln burner coking cleaning device

By designing a kiln head burner coking cleaning device with support rods and unfolding components, and utilizing scraper teeth to penetrate deep into the coking material for cleaning, the problem of low cleaning efficiency in existing technologies is solved, achieving highly efficient coking removal.

CN223649334UActive Publication Date: 2025-12-09GUIYANG HAILUO PANJIANG CEMENT CO LTD
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Patent Information

Application Number
CN202423234663.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-09
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In existing technologies, scrapers can only scrape the surface of the burner end face and cannot penetrate deep into the coking interior, resulting in limited cleaning efficiency.

Method used

A coking cleaning device for a kiln head burner is designed, comprising a support rod, a scraper, and an unfolding assembly. The scraper is connected to the support rod and can be unfolded. The scraper teeth are in close contact with the burner end face. The scraper teeth are driven by a moving component to penetrate deep into the coking area for cleaning.

Benefits of technology

It improves the efficiency of coking removal, effectively penetrates deep into the coking structure for cleaning, reduces resistance, and enhances the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coke cleaning, in particular to a kiln head burner coke cleaning device which comprises a burner body, a cleaning assembly and a moving part, and the cleaning assembly is used for cleaning the end face of the burner body. The cleaning assembly comprises a supporting rod arranged in the burner body and at least two scraping pieces hinged to the supporting rod, scraping teeth are arranged at the ends, away from the supporting rod, of the scraping pieces, and an unfolding assembly used for controlling the scraping pieces to be opened and closed is further arranged on the supporting rod. The cleaning assembly is moved out of the interior of the burner body through the moving part, then the cleaning assembly is unfolded through the unfolding assembly, at the moment, the scraping teeth make close contact with the end face of the burner body through the moving part, and coke on the end face of the burner is scraped by rotating the cleaning assembly. In the process, the contact area of the scraping teeth and the coke is reduced, so that the coke can be effectively scraped by partially penetrating into the coke, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of coking removal technology, and in particular to a coking removal device for a kiln head burner. Background Technology

[0002] A kiln head burner is a combustion device used at the kiln head of an industrial kiln. Its main function is to inject fuels such as pulverized coal and natural gas, along with combustion air, into the kiln at a suitable ratio, speed, and angle, so that the fuel can burn efficiently and stably inside the kiln, providing heat for the calcination of materials. However, during the combustion process, the ash particles of these fuels are prone to softening and melting at high temperatures. When the temperature drops, they will adhere to the burner surface and gradually form coke. Coke will form a heat insulation layer on the burner surface, affecting heat transfer and altering the air-fuel mixture inside the burner, resulting in incomplete combustion. Therefore, it is necessary to clean the coke in a timely manner.

[0003] In existing coking removal devices, when the burner is not in operation, a scraper hidden inside the burner extends and contacts the end face of the burner to scrape off the coking. However, for thicker and harder coking, the scraper only makes planar contact with the end face of the burner, and it is difficult to penetrate into the coking to effectively remove it. Therefore, the cleaning efficiency is limited. Based on the above situation, it is necessary to design a kiln head burner coking removal device to solve the above problems. Utility Model Content

[0004] This invention provides a coking cleaning device for kiln head burners, which solves the problem in the prior art that the scraper only scrapes the surface of the burner end face, making it difficult to penetrate deep into the coking and effectively remove it, resulting in limited cleaning efficiency.

[0005] The technical problem solved by this utility model is achieved by the following technical solution:

[0006] A coking cleaning device for a kiln head burner includes a burner body, a cleaning assembly, and a moving component. The cleaning assembly is used to clean the end face of the burner body. The cleaning assembly includes a support rod disposed inside the burner body and at least two scraping components hinged to the support rod. The scraping component has scraping teeth at the end away from the support rod. The support rod is also provided with an unfolding assembly for controlling the opening and closing of the scraping component. When the scraping component unfolds, the end face of the scraping teeth is flush with the end face of the burner body. The moving component is used to drive the scraping teeth to move towards or away from the end face of the burner body.

[0007] Preferably, the unfolding assembly includes a rotating rod threaded to the outer wall of the support rod, a movable seat rotatably connected to one end of the rotating rod, and an unfolding rod hinged to the movable seat. The other end of the unfolding rod is hinged to the scraper, one end of the rotating rod is rotatably connected to the movable seat, and one end of the support rod is provided with an abutment plate for limiting the scraper.

[0008] Preferably, the movable component is threadedly connected to the inner wall of the burner body and rotatably connected to the rotating rod.

[0009] Preferably, the scraping teeth on at least two of the scrapers are arranged alternately.

[0010] Preferably, the contact plate is used to seal the burner body when it is located inside the burner body.

[0011] Preferably, the support rod, rotating rod, and moving part are all equipped with operating wheels.

[0012] The beneficial effects of this utility model are as follows: the cleaning component is moved out of the burner body by the moving component, and then the unfolding component is unfolded. At this time, the moving component makes the scraping teeth in close contact with the end face of the burner body, and the coking on the end face of the burner is scraped off by rotating the cleaning component. During this process, because the contact area between the scraping teeth and the coking is reduced, it can be effectively scraped off by partially penetrating into the coking, thereby improving the cleaning efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0014] Figure 1 A schematic diagram of the structure in use provided by this utility model;

[0015] Figure 2 A cross-sectional structural schematic diagram provided for this utility model;

[0016] Figure 3 This utility model Figure 1 A magnified structural diagram of A in the middle;

[0017] Figure 4 This utility model Figure 2 A magnified structural diagram of B in the diagram;

[0018] Figure 5 This is a structural diagram of the present invention in its unused state.

[0019] In the diagram, 1 is the burner body; 201 is the support rod; 202 is the scraper; 3 is the scraper teeth; 4 is the moving part; 501 is the rotating rod; 502 is the moving seat; 503 is the unfolding rod; 6 is the contact plate; and 7 is the operating wheel. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below with reference to specific illustrations.

[0021] Reference Figures 1-5 As shown, a coking cleaning device for a kiln head burner includes a burner body 1. During operation, fuel is typically delivered to the burner body 1 via a pneumatic conveying system and then blown into the burner body 1 through a pipeline under the action of compressed air. However, coking occurs in the burner body 1 during fuel combustion. The coke adheres to the end face of the burner body 1, clogging the air holes and fuel nozzles, reducing combustion efficiency and polluting the air. Therefore, a cleaning assembly is provided inside the burner body 1 to clean the end face of the burner body 1. The cleaning assembly includes a support rod 201 located inside the burner body 1 and at least two scraper components 202 hinged to the support rod 201. Scraping teeth 3 are provided at the end of each scraper component 202 away from the support rod 201. The scraping teeth 3 on the at least two scraper components are staggered. During operation, the burner body 1 is stopped, and then a moving component 4 located inside the burner body 1 is moved... The cleaning assembly is moved out of the burner body 1. At this time, the unfolding assembly on the support rod 201 unfolds at least two scraper parts 202. The end face of the unfolded scraper parts 202 is flush with the end face of the burner body 1. Then, the moving part 4 drives the cleaning assembly to move closer to the burner body 1, and makes the scraper teeth 3 tightly abut against the coke. The end face of the scraper teeth 3 can be designed to be pointed. When the scraper teeth 3 abut against the coke, they can effectively penetrate into the coke. Then, the unfolding assembly and the cleaning assembly are rotated to make the scraper parts 202 rotate. The scraper teeth 3 separate the coke on the end face of the burner body 1, reducing the resistance during scraping. The staggered scraper teeth 3 also improve the cleaning efficiency. After use, the moving part 4 controls the scraper teeth 3 to move away from the end face of the burner. Then the unfolding assembly closes the scraper parts 202. At the same time, the moving part 4 moves the whole assembly back into the burner body 1, and then it can be used directly next time.

[0022] Reference Figures 1-5As shown, furthermore, to enable the scraper component 202 to be deployed, the deployment assembly includes a rotating rod 501 threaded to the outer wall of the support rod 201, a movable seat 502 rotatably connected to one end of the rotating rod 501, and a deployment rod 503 hinged to the movable seat 502. The other end of the deployment rod 503 is hinged to the scraper component 202, and one end of the rotating rod 501 is rotatably connected to the movable seat 502. In use, one hand holds the support rod 201 while the other hand rotates the rotating rod 501. At this time, the rotating rod 501 will drive the movable seat 502 to move closer to or further away from the scraper component 202. When the movable seat 502 approaches the scraper 202, the movable seat 502 drives the unfolding rod 503 to abut against the scraper 202, thereby unfolding the scraper 202. At this time, the scraper 202 will abut against the abutting plate 6 set on one end of the support rod 201 to limit the scraper 202. At this time, the end face of the scraper tooth 3 is just flush with the end face of the burner body 1, which facilitates close contact with the end face of the burner body 1. When cleaning the coke, the rotating rod 501 is rotated, and the rotating rod 501 drives the support rod 201 and the scraper 202 to rotate, thereby scraping off the coke on the end face of the burner body 1.

[0023] When the contact plate 6 is located inside the burner body 1, it is used to seal the burner body 1. The contact plate 6 can be made of heat-insulating and fireproof material. When the cleaning component and the unfolding component are stored inside the burner body 1, the contact plate 6 seals the burner body 1. When the burner body 1 is working, it can protect the cleaning component and the unfolding component.

[0024] Reference Figures 1-5 As shown, the movable part 4 is further threaded onto the inner wall of the burner body 1 and rotatably connected to the rotating rod 501. When the cleaning component and the unfolding component are moved out and into the interior of the burner body 1 during use, the movable part 4 rotates inside the burner body 1 and drives the entire component to move. It can also prevent the movable part 4 from moving when the unfolding component and the cleaning component are moving.

[0025] In order to facilitate operation, operating wheels 7 are provided on the support rod 201, the rotating rod 501 and the moving part 4, so that users can easily apply force.

Claims

1. A coking removal device for a kiln head burner, comprising a burner body (1), characterized in that, Also includes; A cleaning assembly is used to clean the end face of the burner body (1). The cleaning assembly includes a support rod (201) located inside the burner body (1) and at least two scraper parts (202) hinged to the support rod (201). The scraper part (202) has scraper teeth (3) at one end away from the support rod (201). The support rod (201) is also provided with an unfolding assembly for controlling the opening and closing of the scraper part (202). When the scraper part (202) is unfolded, the end face of the scraper teeth (3) is flush with the end face of the burner body (1). The moving part (4) is used to drive the scraper teeth (3) to move towards or away from the end face of the burner body (1).

2. The kiln head burner coking cleaning device according to claim 1, characterized in that, The unfolding assembly includes a rotating rod (501) threaded to the outer wall of the support rod (201), a movable seat (502) rotatably connected to one end of the rotating rod (501), and an unfolding rod (503) hinged to the movable seat (502). The other end of the unfolding rod (503) is hinged to the scraper (202). One end of the rotating rod (501) is rotatably connected to the movable seat (502). One end of the support rod (201) is provided with an abutment plate (6) for limiting the scraper (202).

3. The kiln head burner coking cleaning device according to claim 2, characterized in that, The movable part (4) is threadedly connected to the inner wall of the burner body (1) and rotatably connected to the rotating rod (501).

4. The kiln head burner coking cleaning device according to claim 1, characterized in that, The scraping teeth (3) on at least two of the scraping components (202) are staggered.

5. The coking removal device for a kiln head burner according to claim 2, characterized in that, When the contact plate (6) is located inside the burner body (1), it is used to seal the burner body (1).

6. The coking removal device for a kiln head burner according to claim 2, characterized in that, The support rod (201), the rotating rod (501), and the moving part (4) are all equipped with operating wheels (7).