Water pan and heat pump water heater

By installing drain holes and overflow outlets on the water receiving pan of the heat pump water heater, the problem of condensate not being discharged in time is solved, ensuring the safety and stability of the electrical control system.

CN223649474UActive Publication Date: 2025-12-09GUANGDONG VANWARD ELECTRIC
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Patent Information

Application Number
CN202423229046.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-09
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

When the drain hole of an existing heat pump water heater is blocked, the condensate cannot be discharged in time, causing the electrical control system to malfunction.

Method used

Design a water collection tray with a drain hole on the tray body and an overflow outlet at a position higher than the drain hole to promptly drain accumulated condensate and prevent water from accumulating on the tray body.

Benefits of technology

This effectively prevents condensation from accumulating on the plate, reduces the risk of electrical components being affected by water accumulation, and improves the safety of the heat pump water heater.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hot water supply equipment, and discloses a water pan and a heat pump water heater. Wherein the water pan comprises a pan body and an annular flange surrounding the periphery of the pan body, a drain hole is formed in the pan body, an overflow port is formed in the side, close to the drain hole, of the annular flange, and the position of the overflow port is higher than that of the drain hole. The drainage holes and the overflow ports are formed in the tray body, so that accumulated water in the tray can be drained in time, and potential safety hazards caused by excessive accumulation of condensed water in the tray body are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hot water supply equipment technical field especially relates to a water receiving tray and heat pump water heater. BACKGROUND

[0002] The heat pump water heater is a kind of equipment that can provide domestic hot water.It is mainly composed of compressor, condenser, fan, evaporator and core components such as electric control system.During the operation of heat pump water heater, evaporator will cause heat exchange with the outside environment, resulting in the temperature of surrounding air to reduce, and the continuous operation of fan promotes air to flow faster, when the air containing water vapor contacts the surface of evaporator with lower temperature, water vapor will be liquefied to form condensed water when cold.However, the water receiving tray of current heat pump water heater usually only has a drain hole, when the drain hole is blocked, condensed water is easy to accumulate excessively inside heat pump water heater, resulting in safety problem of electric control system. SUMMARY

[0003] The first technical problem solved by the utility model is to provide a water receiving tray, which effectively solves the problem that condensed water generated when the drain hole of existing heat pump water heater is blocked cannot be discharged in time, resulting in failure of electric control system.

[0004] The second technical problem solved by the utility model is to provide a heat pump water heater, which effectively solves the problem that condensed water generated when the drain hole of existing heat pump water heater is blocked cannot be discharged in time, resulting in failure of electric control system.

[0005] The first technical problem is solved by the following technical scheme:

[0006] A water receiving tray for heat pump water heater, comprising a disc body and an annular flange surrounding the periphery of the disc body, a drain hole is arranged on the disc body, an overflow port is arranged on the side of annular flange close to the drain hole, and the position of overflow port is higher than that of drain hole.

[0007] The water receiving tray has the beneficial effects compared with the background technology:

[0008] The water receiving tray has the beneficial effects compared with the background technology: the water receiving tray can discharge condensed water collected on disc body in time to avoid water accumulation on disc body.Moreover, in order to avoid the situation that drain hole is blocked, resulting in slow drainage speed and condensed water accumulation on disc body, the water receiving tray is provided with overflow port at the position higher than drain hole, so that condensed water accumulated to a certain height can be discharged to heat pump water heater in time, ensuring the safety of electrical components.

[0009] In one of the embodiments, the bottom surface of the overflow port is downwardly inclined away from the upper surface of the disc body.

[0010] In one of the embodiments, the upper surface of the disc body is provided with an evaporator drainage groove and a fan drainage groove in communication, and the drainage hole is located in the evaporator drainage groove and penetrates the bottom surface of the evaporator drainage groove.

[0011] In one of the embodiments, the depth of the evaporator drainage groove is greater than the depth of the fan drainage groove, and the communication between the fan drainage groove and the evaporator drainage groove forms a step.

[0012] In one of the embodiments, the inlet of the overflow port is connected with the upper surface of the step.

[0013] In one of the embodiments, the upper surface of the disc body is further provided with a pipeline drainage groove in communication with the evaporator drainage groove, and the pipeline drainage groove, the evaporator drainage groove and the fan drainage groove are sequentially arranged along the radial direction of the disc body, and the drainage hole is arranged at the intersection of the three.

[0014] In one of the embodiments, the upper surface of the disc body is further provided with a baffle, and the baffle is located at the junction of the evaporator drainage groove and the pipeline drainage groove; along the extension direction of the baffle, a gap is left between the baffle and the annular flange, and the evaporator drainage groove is in communication with the pipeline drainage groove through the gap.

[0015] In one of the embodiments, the bottom surface of the evaporator drainage groove comprises a first bottom surface and a second bottom surface connected with the first bottom surface, the drainage hole is arranged at the junction of the two, and the first bottom surface and the second bottom surface are inclined towards the direction of the drainage hole.

[0016] In one of the embodiments, the inclination angle of the first bottom surface and the second bottom surface near the drainage hole is greater than the inclination angle of the first bottom surface and the second bottom surface away from the drainage hole.

[0017] The second technical problem is solved by the following technical scheme:

[0018] A heat pump water heater comprises:

[0019] A host;

[0020] The water collecting disc described above, and the host is arranged on the upper surface of the disc body;

[0021] A water tank is arranged on the lower surface of the disc body.

[0022] Compared with the background art, the heat pump water heater has the beneficial effects that:

[0023] Compared to existing heat pump water heaters, this one with a drip tray can quickly drain condensate, reducing the possibility of safety accidents. Specifically, this invention features drain holes on the tray to promptly drain collected condensate and prevent water accumulation. Furthermore, to prevent blockages that slow drainage and cause condensate buildup, this invention includes an overflow outlet located above the drain holes. This outlet allows condensate to drain to a certain height outside the heat pump water heater, ensuring the safety of electrical components. Attached Figure Description

[0024] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the structure of a water receiving tray according to an embodiment of the present utility model;

[0026] Figure 2 for Figure 1 The diagram shows a partial structural schematic of the water receiving tray.

[0027] Figure 3 for Figure 2 A cross-sectional view from the perspective of the center AA;

[0028] Figure 4 for Figure 3 A magnified view of part M in the middle;

[0029] Figure 5 for Figure 1 The diagram shows another part of the structure of the water receiving tray;

[0030] Figure 6 for Figure 5 A cross-sectional view from the perspective of the middle BB line;

[0031] Figure 7 for Figure 6 A magnified view of part N in the middle;

[0032] Figure 8 for Figure 1 A top view of the water receiving tray shown;

[0033] Figure 9 for Figure 8 A cross-sectional view from the CC perspective along the midline;

[0034] Figure 10 Part structure diagram of a heat pump water heater according to an embodiment of the present application.

[0035] Explanation of reference signs:

[0036] 1, disc body; 101, drain hole; 102, upper surface; 103, evaporator drain groove; 1031, first bottom surface; 1032, second bottom surface; 104, fan drain groove; 105, step; 106, pipeline drain groove; 107, lower surface; 2, annular flange; 201, overflow port; 3, baffle; 4, gap; 5, water tank. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0038] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only intended to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0039] The terms "first", "second" are only for descriptive purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "multiple" is two or more.

[0040] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] In view of the problem that when the drain hole of the existing heat pump water heater is blocked, the condensed water cannot be discharged in time, causing the electric control system to malfunction, the utility model provides a water pan and heat pump water heater.

[0042] The embodiments of the utility model will be described below in combination with Figures 1 to 10

[0043] According to the embodiments of the utility model, on the one hand, as Figures 1 to 9 indicated, a water pan for a heat pump water heater comprises a disc body 1 and an annular flange 2 surrounding the disc body 1, the disc body 1 is provided with a drain hole 101, the side of the annular flange 2 close to the drain hole 101 is provided with an overflow port 201, and the position of the overflow port 201 is higher than that of the drain hole 101.

[0044] It should be noted that during the operation of the heat pump water heater, condensed water is generally formed around the evaporator, fan, evaporator inlet pipe and compressor return pipe inside the heat pump water heater, so the heat pump water heater is generally provided with a water pan capable of collecting the above-mentioned condensed water, so as to avoid the random flow of the condensed water in the heat pump water heater and reduce the circuit short circuit, component corrosion and other situations caused by the random flow of the condensed water inside the heat pump water heater. Further, in order to ensure that the condensed water can be completely collected by the water pan, the water pan is generally arranged directly below the above-mentioned equipment capable of producing condensed water. However, although the water pan can collect the condensed water, the condensed water in the water pan will continue to accumulate over time, so the distance between the water level in the water pan and the electrical equipment such as the fan above the water pan will continue to decrease, which is prone to electrical safety accidents.

[0045] Based on this, the present embodiment is provided with the drain hole 101 on the disc body 1, so that the condensed water collected on the disc body 1 can be discharged in time, avoiding water accumulation on the disc body 1. However, if the drain hole 101 is blocked, the drainage speed will slow down, and the condensed water will accumulate on the disc body 1. In order to prevent the water level in the disc body 1 from being too high to contact the electrical elements on the disc body 1, the present embodiment sets the overflow port 201 at a position higher than the drain hole 101, so that the condensed water accumulated to a certain height can be discharged to the outside of the heat pump water heater in time, ensuring the safety of the electrical elements.

[0046] In addition, the existence of the annular flange 2 can also isolate the disc body 1 from the external environment, preventing water vapor, dust in the external environment from contacting the disc body 1. In addition, by setting the annular flange 2, the peripheral outer surface of the water pan can be matched with the outer surface of the heat pump water heater.

[0047] ​In addition, to ensure that all the condensed water can be collected by the water pan, the size of the water pan can be relatively large. In an example, the evaporator, the fan, the evaporator inlet pipe and the compressor return pipe are projected onto the water pan body 1.

[0048] In an embodiment, as shown in Figure 5 and Figure 6 , the bottom surface of the overflow port 201 is inclined downwardly away from the upper surface 102 of the water pan body 1. The downward inclination of the bottom surface of the overflow port 201 can accelerate the flow of the condensed water, avoid the water level in the water pan body 1 rising rapidly due to slow water flow, and prevent the electrical safety problems caused by excessive water contacting the electrical elements above the water pan.

[0049] In an embodiment, as shown in Figure 1 and Figure 8 , the upper surface 102 of the water pan body 1 is provided with the evaporator drainage groove 103 and the fan drainage groove 104 in communication, and the drainage hole 101 is located in the evaporator drainage groove 103 and penetrates the bottom surface of the evaporator drainage groove 103. The evaporator drainage groove 103 and the fan drainage groove 104 can collect and guide the condensed water generated by the evaporator and the fan respectively, so that the collection of the condensed water is more orderly and planned.

[0050] It should be noted that the fan in the heat pump water heater generally only generates condensed water under extreme working conditions, so compared with the evaporator, the fan generates relatively less condensed water during the operation of the heat pump water heater. In the same time, the evaporator drainage groove 103 is more likely to accumulate condensed water. Therefore, the present embodiment sets the drainage hole 101 in the evaporator drainage groove 103, which can accelerate the discharge speed of the condensed water in the evaporator drainage groove 103 and avoid water accumulation.

[0051] In an embodiment, as shown in Figures 2 to 4As shown, the depth of the evaporator drainage groove 103 is greater than that of the fan drainage groove 104, and the communication between the fan drainage groove 104 and the evaporator drainage groove 103 forms a step 105. The deeper evaporator drainage groove 103 can increase the temporary water storage capacity of the evaporator drainage groove 103, avoiding the direct overflow of the condensate from the evaporator drainage groove 103 due to the drainage speed of the drainage hole 101 being less than the generation speed of the condensate. The relatively shallow fan drainage groove 104 can not only be adapted to the characteristics of the fan generating a small amount of condensate, but also reduce the occupation of the installation space. Further, by setting the step 105 at the communication between the fan drainage groove 104 and the evaporator drainage groove 103, on the one hand, the condensate in the fan drainage groove 104 can flow smoothly into the evaporator drainage groove 103, and then be discharged through the drainage hole 101 located at the bottom surface of the evaporator drainage groove 103; on the other hand, the condensate in the evaporator drainage groove 103 can be prevented from flowing back into the fan drainage groove 104, ensuring that the fan and its surrounding components are not affected by the condensate.

[0052] In one embodiment, as shown in Figure 5 and Figure 6 the inlet of the overflow port 201 is connected with the upper surface 102 of the step 105. In this way, the condensate can flow naturally from the upper surface 102 of the step 105 to the overflow port 201, ensuring that the condensate can be orderly gathered at the overflow port 201 in the case that the drainage of the drainage hole 101 is blocked and the condensate accumulates. Preferably, the inlet of the overflow port 201 is lower than the upper surface 102 of the step 105.

[0053] In one embodiment, as shown in Figure 1 and Figure 8 the upper surface 102 of the disc body 1 is further provided with a pipeline drainage groove 106 communicating with the evaporator drainage groove 103, and the pipeline drainage groove 106, the evaporator drainage groove 103 and the fan drainage groove 104 are arranged in sequence along the radial direction of the disc body 1, and the drainage hole 101 is arranged at the intersection of the three. It should be noted that during the operation of the heat pump water heater, the evaporator in the heat pump water heater needs to exchange heat with the external environment, such as air, to obtain heat for subsequent heating of hot water. In order to ensure that the evaporator can absorb sufficient heat from the air, it is necessary to ensure that the airflow uniformly contacts each part of the evaporator, so that the evaporator has a high heat exchange efficiency. Based on this, the fan for providing flowing air in the heat pump water heater is arranged side by side with the evaporator, which can make each part of the evaporator uniformly contact the airflow and improve the heat exchange efficiency. Therefore, in the present embodiment, the pipeline drainage groove 106, the evaporator drainage groove 103 and the fan drainage groove 104 are arranged in sequence along the radial direction of the disc body 1, which not only can be adapted to the layout of the evaporator and the fan, but also can facilitate the accurate collection of the condensate generated by the pipeline, the evaporator and the fan.

[0054] In one embodiment, as shown in Figure 1 and Figure 8 The upper surface 102 of the disc body 1 is further provided with a baffle 3 located at the junction of the evaporator drainage groove 103 and the pipeline drainage groove 106. A gap 4 is left between the baffle 3 and the annular flange 2 along the extension direction of the baffle 3, and the evaporator drainage groove 103 is connected to the pipeline drainage groove 106 through the gap 4.

[0055] Since the evaporator leaves a gap 4 with the upper surface 102 of the disc body 1 in the assembled state, when the fan blows air towards the evaporator, part of the airflow will flow through the gap 4 between the evaporator and the disc body 1, thereby causing the evaporator to fail to exchange heat with all the airflow. Based on this, the present embodiment sets a baffle 3 on the disc body 1, which can make the airflow blown by the fan concentrate as much as possible in the main heat exchange area of the evaporator, so that the evaporator can exchange heat with more airflow fully and efficiently, thereby improving the heat exchange efficiency of the evaporator. Further, the baffle 3 is arranged at the junction of the evaporator drainage groove 103 and the pipeline drainage groove 106, which can optimize the structural layout of the upper surface 102 of the disc body 1 and avoid the baffle 3 occupying the installation space of other structures on the disc body 1. Secondly, the gap 4 left between the baffle 3 and the annular flange 2 can make the condensed water in the pipeline drainage groove 106 flow smoothly into the evaporator drainage groove 103 and be discharged to the outside of the heat pump water heater through the drainage hole 101.

[0056] In one embodiment, as shown in Figures 2 to 4 The bottom surface of the evaporator drainage groove 103 includes a first bottom surface 1031 and a second bottom surface 1032 connected to the first bottom surface 1031, and the drainage hole 101 is arranged at the connection between the two. The first bottom surface 1031 and the second bottom surface 1032 are arranged in a tilted manner towards the direction where the drainage hole 101 is located. In this way, the condensed water in the evaporator drainage groove 103 can be quickly gathered towards the drainage hole 101, avoiding the accumulation of condensed water in the evaporator drainage groove 103 and improving the drainage efficiency.

[0057] In one embodiment, as shown in Figure 4 and Figure 9 The inclination angle of the first bottom surface 1031 and the second bottom surface 1032 near the drainage hole 101 is greater than the inclination angle of the two away from the drainage hole 101. A larger inclination angle near the drainage hole 101 can accelerate the flow of condensed water to the drainage hole 101, shorten the time required for drainage, and reduce the possibility of accumulation of condensed water in the drainage groove. A smaller inclination angle away from the drainage hole 101 can make the evaporator drainage groove 103 have a relatively large slot, increasing the temporary water storage capacity of the evaporator drainage groove 103.

[0058] According to the embodiments of the present application, on the other hand, asFigure 10 The heat pump water heater also comprises a main machine, the water receiving tray and a water tank 5.

[0059] The heat pump water heater with the water receiving tray can quickly drain the condensed water, and reduce the possibility of safety accidents.

[0060] It should be noted that the main machine in the embodiment is internally provided with, but not limited to, core components such as a compressor, a condenser, a fan, an evaporator and an electric control system.

[0061] In the specific contents of the above specific embodiments, any non-contradictory combination of technical features can be combined, and in order to make the description simple, all possible combinations of the above technical features are not described, however, as long as the combination of these technical features does not exist, it should be considered as the scope of the description.

[0062] The specific contents of the above specific embodiments only express several embodiments of the utility model, the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the utility model. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.

Claims

1. A water collection tray for a heat pump water heater, characterised by: The overflow port (201) is located higher than the drainage hole (101).

2. The water receptacle according to claim 1, characterized in that: The bottom surface of the overflow port (201) is inclined downward away from the upper surface (102) of the disc body (1).

3. The water receptacle according to claim 2, characterized in that: The upper surface (102) of the disc body (1) is provided with an evaporator drainage groove (103) and a fan drainage groove (104) in communication, and the drainage hole (101) is located in the evaporator drainage groove (103) and penetrates the bottom surface of the evaporator drainage groove (103).

4. The water receptacle according to claim 3, characterized in that: The depth of the evaporator drainage groove (103) is greater than the depth of the fan drainage groove (104), and the communication between the fan drainage groove (104) and the evaporator drainage groove (103) forms a step (105).

5. The water receptacle according to claim 4, characterized in that: The inlet of the overflow port (201) is connected to the upper surface (102) of the step (105).

6. The water receptacle of claim 3, wherein: The upper surface (102) of the disc body (1) is also provided with a pipeline drainage groove (106) in communication with the evaporator drainage groove (103), and the pipeline drainage groove (106), the evaporator drainage groove (103), and the fan drainage groove (104) are arranged in sequence along the radial direction of the disc body (1), and the drainage hole (101) is arranged at the intersection of the three.

7. The water receptacle according to claim 6, characterized in that: The upper surface (102) of the disc body (1) is also provided with a baffle (3) located at the junction of the evaporator drainage groove (103) and the pipeline drainage groove (106); along the extension direction of the baffle (3), a gap (4) is left between the baffle (3) and the annular flange (2), and the evaporator drainage groove (103) is in communication with the pipeline drainage groove (106) through the gap (4).

8. The water receptacle of claim 3, wherein: The bottom surface of the evaporator drainage groove (103) includes a first bottom surface (1031) and a second bottom surface (1032) connected to the first bottom surface (1031), and the drainage hole (101) is arranged at the connection between the two, and the first bottom surface (1031) and the second bottom surface (1032) are inclined towards the direction of the drainage hole (101).

9. The water receptacle according to claim 8, characterized in that: The inclination angle of the first bottom surface (1031) and the second bottom surface (1032) near the drainage hole (101) is greater than the inclination angle of the two away from the drainage hole (101).

10. A heat pump water heater characterized by: It comprises: a host computer; a water pan according to any one of claims 1 to 9, the host computer being arranged on the upper surface (102) of the disc body (1); a water tank (5) arranged on the lower surface (107) of the disc body (1).