On-line cleaning device for rubber ball condenser

Abstract

The utility model discloses an on-line cleaning device for a rubber ball condenser, and particularly relates to the field of condenser cleaning. The on-line cleaning device comprises a circulating water tank, and a visual scale window is connected right in front of the circulating water tank in an embedded mode; an exchanger is embedded in the middle of one side of the circulating water tank, a water outlet pipe is fixedly connected to one side of the exchanger, and a heat exchanger is fixedly connected to one side of the water outlet pipe. During use, the circulating water tank is responsible for storing and circulating a water medium, the visual scale window facilitates observation of water level and water quality conditions, the exchanger promotes the heat exchange process of water flow, the water outlet pipe guides the water flow to enter the heat exchanger, and the heat conduction efficiency in the heat exchanger is enhanced through the copper pipe and is connected with the condensation pipeline. The inner pipe in the condensation pipeline is unique in design, the movably connected cleaning rubber ball can roll in water flow, dirt on the inner wall of the pipeline is effectively removed, the online cleaning function is achieved, and shutdown loss caused by a traditional cleaning mode is avoided.

Description

Technical Field

[0001] This utility model relates to the field of condenser cleaning, and more specifically, to an online cleaning device for rubber ball condensers. Background Technology

[0002] The condenser is part of the refrigeration system. It uses the reverse Carnot cycle principle. The low-temperature, high-pressure liquid refrigerant is throttled by the expansion mechanism and becomes a low-temperature, low-pressure liquid refrigerant. It then enters the air exchanger to evaporate and absorb heat, taking a large amount of heat from the air.

[0003] Traditionally, condenser cleaning has been done manually, requiring the machine to be shut down and disassembled. This is not only time-consuming and labor-intensive, but can also affect the normal operation of the equipment. With the continuous development of industrial technology, the requirements for condenser cleaning are becoming increasingly stringent, necessitating more efficient, convenient, and safe cleaning methods.

[0004] Therefore, an online cleaning device for rubber ball condensers is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an online cleaning device for a rubber ball condenser to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an online cleaning device for a rubber ball condenser, comprising a circulating water tank, a visible scale window embedded in the front of the circulating water tank; an exchanger embedded in the middle of one side of the circulating water tank, a water outlet pipe fixedly connected to one side of the exchanger, a heat exchanger fixedly connected to one side of the water outlet pipe, a copper pipe fixedly connected to one side of the heat exchanger, a condensing pipe fixedly connected to one side of the copper pipe, a condenser fixedly connected to the other end of the condensing pipe, an inner tube nested inside the condensing pipe, a cleaning rubber ball movably connected inside the inner tube, a water inlet pipe embedded in one side of the bottom of the heat exchanger, a support base fixedly connected to the bottom of the exchanger, a water purification device fixedly connected to the bottom of the circulating water tank, an activated carbon filter fixedly connected to the bottom of the water purification device, a mesh plate fixedly connected to the middle of the inside of the water purification device, a filter core mesh fixedly connected to the top of the mesh plate, and a water quality sensor fixedly connected to one side of the inside of the exchanger.

[0007] As a further embodiment of this utility model, one end of the outer wall of the water inlet pipe is connected to one side of the inner wall of the circulating water tank to form an embedded connection structure.

[0008] As a further embodiment of this utility model, the water outlet pipe, condensate pipe, water inlet pipe, and circulating water tank form a water circulation cleaning mechanism.

[0009] As a further embodiment of this utility model, the copper tubes and condenser are distributed on both sides of the inner wall of the heat exchanger, and the middle part is connected and fixed by a condensing pipe.

[0010] As a further embodiment of this utility model, the exchanger is connected to the outlet pipe to form a water outlet and drainage mechanism.

[0011] As a further improvement of this utility model, the visible scale window is located at the front of the circulating water tank, forming a visible structure.

[0012] As a further embodiment of this utility model, the water purification device is internally equipped with an activated carbon filter, a mesh plate, and a filter core, which are arranged in an upper and lower structure.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] Compared to existing technologies, this online cleaning device for condensers with rubber balls features a circulating water tank that stores and circulates the water medium. A visible scale window facilitates observation of water level and quality. The heat exchanger promotes heat exchange within the water flow, while the outlet pipe guides the water into the heat exchanger. Inside the heat exchanger, copper tubes enhance heat transfer efficiency and connect to the condenser pipes, transferring heat to the condenser for cooling. The uniquely designed inner tubes within the condenser pipes allow the movable cleaning rubber balls to roll in the water flow, effectively removing dirt from the pipe walls and achieving online cleaning, thus avoiding downtime associated with traditional cleaning methods. This system reduces water loss and integrates water purification devices, such as activated carbon filters and filter screens, into the circulating water tank. These devices remove impurities, bacteria, viruses, and other harmful substances from the water, improving water safety and cleanliness. Additionally, water quality sensors inside the exchanger further monitor water quality. The advantages of this system include its compact structure, ease of operation, high cleaning efficiency, and real-time monitoring of water quality and quantity, ensuring efficient and stable operation of the condenser. Furthermore, the use of cleaning balls reduces the frequency and cost of manual cleaning, improving overall equipment maintenance convenience and lifespan. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the internal structure of the condenser pipe of this utility model.

[0017] Figure 3 This is a schematic diagram of the overall structure of the cleaning ball of this utility model.

[0018] Figure 4 This is a schematic diagram of the internal structure of the circulating water tank of this utility model.

[0019] The attached diagram is labeled as follows: 1. Circulating water tank; 2. Visible scale window; 3. Heat exchanger; 4. Outlet pipe; 5. Inlet pipe; 6. Copper pipe; 7. Heat exchanger; 8. Condenser; 9. Condensation pipe; 10. Inner pipe; 11. Cleaning ball; 12. Support base; 13. Water quality sensor; 14. Water purification device; 15. Filter core; 16. Activated carbon filter; 17. Mesh plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] As attached Figure 1-4 The device shown is an online cleaning device for a rubber ball condenser, including a circulating water tank 1, with a visible scale window 2 embedded in the front of the circulating water tank 1; an exchanger 3 is embedded in the middle of one side of the circulating water tank 1, a water outlet pipe 4 is fixedly connected to one side of the exchanger 3, a heat exchanger 7 is fixedly connected to one side of the water outlet pipe 4, a copper pipe 6 is fixedly connected to one side of the heat exchanger 7, a condenser pipe 9 is fixedly connected to one side of the copper pipe 6, a condenser 8 is fixedly connected to the other end of the condenser pipe 9, an inner pipe 10 is nested inside the condenser pipe 9, a cleaning rubber ball 11 is movably connected inside the inner pipe 10, a water inlet pipe 5 is embedded in one side of the bottom of the heat exchanger 7, and a support base 12 is fixedly connected to the bottom of the exchanger 3.

[0023] The system comprises: a circulating water tank 1 for storing and circulating water; a visible scale window 2 for easy observation of water level and quality; an exchanger 3 to facilitate heat exchange; and an outlet pipe 4 to guide water into the heat exchanger 7. The heat exchanger 7 is internally connected to a condenser pipe 9 via copper pipes 6 to enhance heat transfer efficiency, transferring heat to the condenser 8 for cooling. The inner pipe 10 of the condenser pipe 9 features a unique design with movable cleaning balls 11 that roll in the water flow, effectively removing dirt from the inner wall of the pipe and enabling online cleaning. This avoids downtime losses associated with traditional cleaning methods. The advantages of this device include compact structure, simple operation, high cleaning efficiency, and real-time monitoring of water quality and quantity, ensuring the efficient and stable operation of the condenser 8. Furthermore, the use of cleaning balls 11 reduces the frequency and cost of manual cleaning, improving the overall equipment's maintenance convenience and service life.

[0024] Example 2

[0025] Based on Embodiment 1, the solution in Embodiment 1 will be further described in detail below, with reference to the specific working method described in detail:

[0026] like Figure 4 As shown, in a preferred embodiment, a water purification device 14 is fixedly connected to the bottom of the circulating water tank 1, an activated carbon filter 16 is fixedly connected to the bottom of the water purification device 14, a mesh plate 17 is fixedly connected to the middle part of the water purification device 16, a filter core mesh 15 is fixedly connected to the top of the mesh plate 17, and a water quality sensor 13 is fixedly connected to one side of the exchanger 3. Furthermore, the water purification device 14, such as the activated carbon filter 16 and the filter core mesh 15, is integrated into the circulating water tank 1. The water purification device 14 removes impurities, bacteria, viruses, and other harmful substances from the water, improving water safety and cleanliness. At the same time, the water quality sensor 13 inside the exchanger 3 further monitors the water quality.

[0027] The purified water can be recycled, reducing the waste of water resources.

[0028] The working process of this utility model is as follows:

[0029] In use, this type of online cleaning device for condensers with rubber balls stores and circulates water. A visible scale window 2 allows for easy observation of water level and quality. The heat exchanger 3 promotes heat exchange, while the outlet pipe 4 guides the water flow into the heat exchanger 7. Inside the heat exchanger 7, copper pipes 6 enhance heat transfer efficiency and connect to the condenser pipe 9, transferring heat to the condenser 8 for cooling. The inner pipe 10 of the condenser pipe 9 features a unique design with movable cleaning rubber balls 11 that roll in the water flow, effectively removing dirt from the inner wall of the pipe and achieving online cleaning. This avoids downtime losses associated with traditional cleaning methods. The advantages of this device include compact structure, simple operation, high cleaning efficiency, and real-time monitoring of water quality and quantity, ensuring the efficient and stable operation of the condenser 8. Furthermore, the use of cleaning rubber balls 11 reduces the frequency and cost of manual cleaning, improving the overall equipment's maintenance convenience and service life. This is the working process and principle of the device.

[0030] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0031] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An online cleaning device for a rubber ball condenser, comprising a circulating water tank (1), characterized in that: A visible scale window (2) is embedded in the front of the circulating water tank (1); A water exchanger (3) is embedded in the middle of one side of the circulating water tank (1). A water outlet pipe (4) is fixedly connected to one side of the water exchanger (3). A heat exchanger (7) is fixedly connected to one side of the water outlet pipe (4). A copper pipe (6) is fixedly connected to one side of the inside of the heat exchanger (7). A condenser pipe (9) is fixedly connected to one side of the copper pipe (6). A condenser (8) is fixedly connected to the other end of the condenser pipe (9). An inner tube (10) is nested inside the condenser pipe (9). A cleaning ball (11) is movably connected inside the inner tube (10). A water inlet pipe (5) is embedded in one side of the bottom of the heat exchanger (7). A support base (12) is fixedly connected to the bottom of the water exchanger (3).

2. The online cleaning device for a ball-type condenser according to claim 1, characterized in that: A water purification device (14) is fixedly connected to the bottom of the circulating water tank (1). An activated carbon filter (16) is fixedly connected to the bottom of the water purification device (14). A mesh plate (17) is fixedly connected to the middle part of the water purification device (14). A filter core mesh (15) is fixedly connected to the top of the mesh plate (17). A water quality sensor (13) is fixedly connected to one side of the exchanger (3).

3. The online cleaning device for a ball-type condenser according to claim 1, characterized in that: One end of the water inlet pipe (5) is connected to the inner wall of one side of the circulating water tank (1), forming an embedded connection structure.

4. The online cleaning device for a rubber ball condenser according to claim 1, characterized in that: The outlet pipe (4), condensate pipe (9), inlet pipe (5) and circulating water tank (1) form a water circulation cleaning mechanism.

5. The online cleaning device for a ball-type condenser according to claim 1, characterized in that: The copper pipe (6) and condenser (8) are located on both sides of the inner wall of the heat exchanger (7), and the middle part is connected and fixed by the condensing pipe (9).

6. The online cleaning device for a ball-type condenser according to claim 1, characterized in that: The exchanger (3) is connected to the outlet pipe (4) to form a water outlet and drainage mechanism.

7. The online cleaning device for a ball-type condenser according to claim 1, characterized in that: The visible scale window (2) is located at the front of the circulating water tank (1), forming a visible structure.

8. The online cleaning device for a ball-type condenser according to claim 2, characterized in that: The water purification device (14) is internally equipped with an activated carbon filter (16), a mesh plate (17), and a filter core (15), which are arranged in an upper and lower structure.

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