Detection device for iron core

By designing a core inspection device, utilizing a fixture module, a threaded rod structure, and a laser rangefinder, simultaneous measurement and standard comparison of the core's outer and inner diameters were achieved. This solved the problems of low inspection efficiency and insufficient accuracy in existing technologies, thus improving inspection efficiency and accuracy.

CN223649884UActive Publication Date: 2025-12-09XIONGXIAN JIASHENG ELECTRIC CO LTD
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Patent Information

Application Number
CN202520111285.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-09
Estimated Expiration
2035-01-17

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    Figure CN223649884U_ABST
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Abstract

The utility model relates to the field of detection devices, and discloses a detection device for an iron core, which comprises a workbench, two bases are fixedly arranged on the workbench, two first clamp modules are arranged on each of the two bases, two second clamp modules are arranged on each of the two bases, and the first clamp modules and the second clamp modules are arranged on the workbench. First laser range finders are arranged in the first clamp modules on one sides of the two bases, second laser range finders are arranged on the second clamp modules on one sides of the two bases, and reflection blocks are arranged on the second clamp modules on one sides of the two bases. According to the utility model, through the first clamp module, the second clamp module, the first bidirectional threaded rod and the second bidirectional threaded rod which are arranged on the base, the device can be used for measuring the outer diameter and the inner diameter of an iron core at the same time, and iron cores with different sizes can be measured by adjusting the distance between the first clamp module and the second clamp module; and the detection efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of test tube racks, and in particular to a test device for iron cores. Background Technology

[0002] As a key component of electrical equipment such as motors and transformers, the performance of the iron core directly affects the efficiency and reliability of the equipment. Therefore, the inspection process of the iron core is particularly important. Due to the small size and variety of iron core products, the current technology for inspecting the size and form and position tolerances of iron cores is all done manually, which is inefficient and affects the measurement accuracy.

[0003] Therefore, those skilled in the art have provided a detection device for iron cores to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a core testing device. This device, through a first clamp module and a second clamp module, as well as a first bidirectional threaded rod and a second bidirectional threaded rod, mounted on a base, can simultaneously measure the outer and inner diameters of the core. Furthermore, the distance between the first and second clamp modules can be adjusted to measure cores of different sizes, significantly improving testing efficiency. By using two measuring devices, a standard sample can be placed for comparison when measuring core data. When the test sample's data is obtained, the standard sample's data is used to determine whether the test sample is qualified. Simultaneously, standard data can be pre-set, and two cores can be measured simultaneously, maximizing testing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a core testing device, comprising a workbench, on which two bases are fixedly mounted, each base having a sliding groove, each base having two first clamping modules, each of the four first clamping modules having a first slider at its bottom, each of the four first clamping modules being slidably mounted within the sliding groove, each of the four first sliders having a first threaded hole inside, and each pair of first clamping modules having a first bidirectional threaded rod rotatably mounted within it; two second clamping modules are mounted on each of the two bases, each of the four second clamping modules having a second slider at its bottom, each of the four second clamping modules being slidably mounted within the sliding groove, each of the four second sliders having a second threaded hole, and each pair of second clamping modules having a second bidirectional threaded rod rotatably mounted within it; each of the first clamping modules on one side of each of the two bases having a first laser rangefinder inside, each of the second clamping modules on one side of each of the two bases having a second laser rangefinder, and each of the second clamping modules on one side of each of the two bases having a reflective block;

[0006] Through the above technical solution, the device, with the first clamping module and the second clamping module, as well as the first bidirectional threaded rod and the second bidirectional threaded rod set on the base, can be used to simultaneously measure the outer diameter and inner diameter of the iron core, and the distance between the first clamping module and the second clamping module can be adjusted to measure iron cores of different sizes, which greatly improves the detection efficiency.

[0007] Furthermore, a second motor is provided on one side of each of the two bases, and a rotating shaft is provided at the output end of each of the two second motors. A second bidirectional threaded rod is fixedly provided on the rotating shaft of each of the two second motors. A horizontal plate is fixedly provided on one side of each of the two bases, and a first motor is fixedly provided on each of the two horizontal plates. A rotating shaft is provided at the output end of each of the two first motors, and a first bidirectional threaded rod is fixedly provided on the rotating shaft of each of the two first motors.

[0008] The above technical solution makes motor-driven operation faster and more portable.

[0009] Furthermore, each of the four second sliders has an opening;

[0010] The above technical solution ensures that the second slider is unaffected by the first bidirectional threaded rod.

[0011] Furthermore, a display is provided in front of both of the bases;

[0012] The above technical solution allows for a more intuitive display of the measured core data.

[0013] Furthermore, a controller is provided on the workbench;

[0014] The above technical solution can control the operation of four motors.

[0015] Furthermore, a power supply is provided on the workbench;

[0016] The above technical solution can provide power to the device.

[0017] This utility model has the following beneficial effects:

[0018] 1. The present invention proposes a core testing device. The device, through a first clamping module and a second clamping module, as well as a first bidirectional threaded rod and a second bidirectional threaded rod, is set on a base. It can be used to simultaneously measure the outer diameter and inner diameter of the core. Furthermore, the distance between the first clamping module and the second clamping module can be adjusted to measure cores of different sizes, which greatly improves the testing efficiency.

[0019] 2. The iron core testing device proposed in this utility model, by setting two measuring devices, allows a standard sample to be placed for comparison when measuring the iron core data. When the test sample detects the data, the data of the standard sample is used to determine whether the test sample is qualified. At the same time, the standard data can be set in advance and two iron cores to be tested can be measured simultaneously, which can maximize the detection efficiency. Attached Figure Description

[0020] Figure 1 This is a perspective view of a core testing device proposed in this utility model;

[0021] Figure 2 A three-dimensional view of the measuring device;

[0022] Figure 3 This is a front sectional view of the measuring device;

[0023] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0024] Legend:

[0025] 1. Workbench; 2. Base; 3. Slide rail; 4. First clamping module; 5. Second clamping module; 6. First laser rangefinder; 7. Second laser rangefinder; 8. Second motor; 9. Rotating shaft; 10. First bidirectional threaded rod; 11. Second bidirectional threaded rod; 12. First motor; 13. Horizontal plate; 14. Reflector block; 15. Opening; 16. First threaded hole; 17. First slider; 18. Second slider; 19. Second threaded hole; 20. Controller; 21. Display; 22. Power supply. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] Reference Figure 1-3This utility model provides a specific embodiment of a core testing device, comprising a workbench 1, on which two bases 2 are fixedly mounted. Each base 2 has a sliding groove 3. Each base 2 has two first clamping modules 4. The bottom of each of the four first clamping modules 4 is provided with a first slider 17. The four first clamping modules 4 are slidably disposed within the sliding grooves 3. Each of the four first sliders 17 has a first threaded hole 16 inside. A first bidirectional threaded rod 10 is rotatably disposed within every two first clamping modules 4. Each base 2 has two second clamping modules 5. The bottom of each of the four second clamping modules 5 is provided with a second slider 18. The four second clamping modules 5 are slidably disposed within the sliding grooves 3. Each of the two sliders 18 has a second threaded hole 19. A second bidirectional threaded rod 11 is rotatably installed in each pair of second clamping modules 5. A first laser rangefinder 6 is installed inside the first clamping module 4 on one side of each of the two bases 2. A second laser rangefinder 7 is installed on the second clamping module 5 on one side of each of the two bases 2. A reflective block 14 is installed on the second clamping module 5 on one side of each of the two bases 2. This device, through the first clamping module and the second clamping module and the first bidirectional threaded rod and the second bidirectional threaded rod installed on the base, can be used to simultaneously measure the outer diameter and inner diameter of the iron core. The distance between the first clamping module and the second clamping module can be adjusted to measure iron cores of different sizes, which greatly improves the detection efficiency.

[0028] Reference Figure 2-4 Each of the two bases 2 has a second motor 8 on one side, and the output end of each second motor 8 has a rotating shaft 9. A second bidirectional threaded rod 11 is fixedly installed on the rotating shaft 9 of each of the two second motors 8. A horizontal plate 13 is fixedly installed on one side of each of the two bases 2, and a first motor 12 is fixedly installed on each of the two horizontal plates 13. The output end of each first motor 12 has a rotating shaft 9, and a first bidirectional threaded rod 10 is fixedly installed on the rotating shaft 9 of each of the two first motors 12. The motor-driven method is faster and more portable. Each of the four second sliders 18 has an opening 15 so that the second slider is not affected by the first bidirectional threaded rod. A display 21 is installed in front of each of the two bases 2 to display the measured iron core data more intuitively. A controller 20 is installed on the worktable 1 to control the operation of the four motors. A power supply 22 is installed on the worktable 1 to supply power to the device.

[0029] Working principle: The first clamping module 4 and the second clamping module 5 are set on each base 2. The two second clamping modules 5 on each base 2 are respectively equipped with a second laser rangefinder 7 and a reflector block 14. The first laser rangefinder 6 is set inside the first clamping module 4 on one side of each base 2. The iron core to be measured is placed in the first clamping module 4 and the second clamping module 5. The first motor 12 drives the first bidirectional threaded rod 10 to move the first clamping module 4. The second motor 8 drives the second bidirectional threaded rod 11 to move the second clamping module 5. After the iron core is clamped, the inner diameter and outer diameter of the iron core can be measured. The inner diameter of the iron core is detected by the first laser rangefinder 6. Let the height of the trapezoid on the top surface of the first clamping module 4 be X. Then the inner diameter of the iron core = measured distance + 2X. The outer diameter of the iron core is detected by the second laser rangefinder 7. Let the height of the triangle on the top surface of the second clamping module 5 be Y. Then the outer diameter of the iron core = measured distance - 2Y.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A core testing device, comprising a workbench (1), characterized in that: Two bases (2) are fixedly installed on the workbench (1). Each of the two bases (2) has a sliding groove (3). Each of the two bases (2) has two first clamping modules (4). Each of the four first clamping modules (4) has a first slider (17) at its bottom. Each of the four first clamping modules (4) is slidably disposed in the sliding groove (3). Each of the four first sliders (17) has a first threaded hole (16) inside. Each pair of first clamping modules (4) has a first bidirectional threaded rod (10) rotatably disposed inside. Each of the two bases (2) has two second clamping modules (5). Each of the four second clamping modules has a first threaded hole (16) inside its bottom. Each module (5) has a second slider (18) at its bottom. All four second clamping modules (5) are slidably disposed in the slide groove (3). Each of the four second sliders (18) has a second threaded hole (19). Each pair of second clamping modules (5) has a second bidirectional threaded rod (11) rotatably disposed therein. Each of the two bases (2) has a first laser rangefinder (6) disposed inside the first clamping module (4) on one side. Each of the two bases (2) has a second laser rangefinder (7) disposed on the second clamping module (5) on one side. Each of the two bases (2) has a reflector (14) disposed on the second clamping module (5) on one side.

2. The core testing device according to claim 1, characterized in that: Each of the two bases (2) is provided with a second motor (8) on one side. The output end of each of the two second motors (8) is provided with a rotating shaft (9). A second bidirectional threaded rod (11) is fixedly provided on the rotating shaft (9) of each of the two second motors (8). A horizontal plate (13) is fixedly provided on one side of each of the two bases (2). A first motor (12) is fixedly provided on each of the two horizontal plates (13). The output end of each of the two first motors (12) is provided with a rotating shaft (9). A first bidirectional threaded rod (10) is fixedly provided on the rotating shaft (9) of each of the two first motors (12).

3. The core testing device according to claim 1, characterized in that: Each of the four second sliders (18) has an opening (15).

4. The core testing device according to claim 1, characterized in that: A display (21) is provided in front of each of the two bases (2).

5. A core testing device according to claim 1, characterized in that: A controller (20) is provided on the workbench (1).

6. The core testing device according to claim 1, characterized in that: A power supply (22) is provided on the workbench (1).