Intelligent leakage detection equipment

By designing an intelligent leak detection device with a three-layer structure and electrical control system, the detection station can work in rotation. Equipped with a helium supply and recovery system, it solves the problems of large space, low efficiency and single detection target of traditional equipment, thereby improving detection efficiency and expanding the detection range.

CN223650085UActive Publication Date: 2025-12-09SHENZHEN DONGHAO INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520120156.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-09
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Traditional product airtightness testing equipment occupies a large space, has low testing efficiency, and can only test a single type of object, failing to meet diverse needs.

Method used

Design an intelligent leak detection device with a three-layer frame structure, including two first inspection stations distributed left and right, a vacuum hood assembly, and a helium mass spectrometer detection host. The detection stations are operated alternately using an electronic control system and a drive mechanism. It is equipped with a helium supply and helium recovery system and adds a second inspection station to expand the detection range.

Benefits of technology

It improves detection efficiency, reduces equipment space requirements, expands the diversity of objects to be detected, and lowers detection costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to intelligent leakage detection equipment, which comprises a rack, two first inspection benches arranged on the rack, a vacuum cover assembly and a helium mass spectrum detection host, the number of the first inspection benches is two, the first inspection benches are distributed on the rack left and right and work in turn, and the vacuum cover assembly and the helium mass spectrum detection host are arranged on the rack. The vacuum hood assembly comprises two vacuum hoods and a bracket for driving the two vacuum hoods to be linked, and the vacuum hoods are suitable for covering the first inspection bench when the first inspection bench corresponding to the vacuum hoods works; and the helium mass spectrum detection host is respectively connected with the two vacuum covers for detection. According to the utility model, the occupied space of equipment can be reduced, and the detection efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to product air tightness and leakage state detection technical field, especially a kind of intelligent leakage detection equipment. BACKGROUND

[0002] At present, the air tightness detection process of product is involved in aviation product, automobile industry, new energy field, semiconductor and various electronic products, and the traditional detection equipment has many problems, such as large occupied space, low detection efficiency, long detection time and single detection object, which need to be solved urgently. UTILITY MODEL CONTENT

[0003] Therefore, it is necessary to provide an intelligent leakage detection equipment to reduce the occupied space of the equipment and improve the detection efficiency.

[0004] To achieve the above-mentioned purpose of the application, the utility model adopts the following technical solutions.

[0005] The utility model provides a kind of intelligent leakage detection equipment, including rack, first inspection table being set on rack, vacuum cover assembly and helium mass spectrum detection host computer, the rack is three-layer structure, the vacuum cover assembly is located in upper layer, the first inspection table is located in middle layer, and the helium mass spectrum detection host computer is located in lower layer;Wherein, the first inspection table is two, and it is distributed left and right on the rack and works in turn, the vacuum cover assembly includes two vacuum covers and the support that drives the linkage of the two vacuum covers, the vacuum cover is adapted to cover when it is on the first inspection table corresponding with the first inspection table work;The helium mass spectrum detection host computer is connected with two vacuum covers respectively and detects;Further including helium gas supply system, which further includes helium tank, pipeline and gas valve connecting helium tank with the first inspection table and helium mass spectrum detection host computer.

[0006] Preferably, the vacuum cover assembly is composed of a chain wheel fixed on the top of the rack by the support, a chain passing through the chain wheel and having two ends connected with a vacuum cover respectively, a driving mechanism driving the chain wheel to rotate to move the vacuum cover up and down, and two vacuum covers, and the driving mechanism is adapted to drive the corresponding vacuum cover to move according to the working sequence of the first inspection table.

[0007] Preferably, it further includes an electric control system connected with the first inspection table, vacuum cover assembly and helium gas supply system for controlling the start of the first inspection table, driving mechanism and gas valve.

[0008] Preferably, it further includes a helium recovery system connected with the first inspection table respectively.

[0009] Preferably, it further includes at least one second inspection table, and the length of the second inspection table is greater than that of the first inspection table.

[0010] Preferably, each of the at least one second inspection station is connected to the helium supply system and the helium recovery system.

[0011] Preferably, a slide rail is provided below the first inspection table.

[0012] This invention utilizes two first inspection stations to perform testing in turn, which not only avoids taking up too much space, but also allows one first inspection station to perform testing while the other station uses the testing time to load or unload materials. The two inspection stations work alternately, resulting in high work efficiency. Attached Figure Description

[0013] Figure 1 This is a front view of the intelligent leak detection device in this embodiment (without the outer casing).

[0014] Figure 2 This is a three-dimensional structural diagram of the intelligent leak detection device in this embodiment.

[0015] The purpose of this utility model, as well as its functions and principles, will be further explained in conjunction with the accompanying drawings in specific embodiments. Detailed Implementation

[0016] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details.

[0017] like Figure 1 As shown, this embodiment provides an intelligent leak detection device 100, including a frame 10, a first inspection table 20 disposed on the frame 10, a vacuum hood assembly 30, and a helium mass spectrometer detection host 40. The frame 10 has a three-layer structure, with the vacuum hood assembly 30 located on the upper layer, the first inspection table 20 located on the middle layer, and the helium mass spectrometer detection host 40 located on the lower layer. There are two first inspection tables 20, arranged horizontally on the frame 10 and operating alternately. The vacuum hood assembly 30 includes two vacuum hoods 31 and a bracket 32 ​​for driving the two vacuum hoods 31 to work together. The vacuum hoods 31 are adapted to cover the first inspection table 20 when the corresponding first inspection table 20 is working. The helium mass spectrometer detection host 40 is connected to the two vacuum hoods 31 respectively and detects the helium gas in the vacuum hoods 31. It also includes a helium supply system 50, which further includes a helium tank 51, a pipe and a valve (not shown) connecting the helium tank 51 to the first inspection table 20 and the helium mass spectrometer detection host 40.

[0018] Specifically, the vacuum chamber assembly 30 consists of a sprocket 33 fixed to the top of the frame via the bracket 32, a chain 34 passing through the sprocket 33 and connected to a vacuum chamber 31 at each end, a drive mechanism 35 that drives the sprocket 33 to rotate so that the vacuum chamber 31 moves up and down, and two vacuum chambers 31. The drive mechanism 35 is adapted to drive the corresponding vacuum chamber 31 to move according to the working sequence of the first inspection table 20. That is, when one of the first inspection tables 20 needs to load or unload materials, the corresponding vacuum chamber 31 rises under the drive of the drive mechanism 35, and the vacuum chamber 31 corresponding to the other first inspection table 20 descends and covers the first inspection table 20, allowing it to perform inspection work. When the other first inspection table 20 finishes working, it needs to open the vacuum chamber 31 for unloading. At this time, the current first inspection table 20 has just finished loading materials and can close the vacuum chamber 31 for testing... This alternating process can greatly improve the testing efficiency.

[0019] To further improve the equipment's working efficiency, this embodiment also includes an electronic control system. This system is connected to the first inspection table 20, the vacuum chamber assembly 30, and the helium supply system 50, and is used to uniformly control these components, enabling them to operate in coordination. For example, when the first inspection table 20 is fully loaded, the electronic control system controls the drive mechanism 35 to activate the vacuum chamber assembly 30, placing the vacuum chamber 31 over the first inspection table 20 and creating a vacuum. Simultaneously, it controls the opening and closing of the various valves in the helium supply system 50, introducing helium into the workpiece to be inspected, thereby achieving automatic workpiece inspection.

[0020] To effectively reduce testing costs, this embodiment also includes a helium recovery system 60, which is connected to the first inspection station 20. After testing is completed, the helium is recovered and repressurized using equipment such as a compression pump for reuse.

[0021] Due to equipment and space limitations, the first inspection station 20 can generally only inspect one type of workpiece, or different types of the same specification, severely limiting its inspection range. To increase the types and specifications of workpieces that can be inspected at low cost and significantly expand equipment utilization, this embodiment also includes at least one second inspection station 70 (e.g., ...). Figure 2 As shown in the diagram, the second inspection table 70 is connected to the helium supply system 50. The second inspection table 70 is longer than the first inspection table 20, and can inspect workpieces with sizes and specifications larger than those that can be inspected by the first inspection table 20. Simultaneously, the second inspection table 70 is connected to the helium recovery system 60 to recover and reuse the helium within the second inspection table 70.

[0022] To facilitate the loading and unloading of workpieces, a slide rail is provided below the first inspection table 20 in this embodiment. The worker can pull out the first inspection table 20 for convenient operation and to ensure operational safety. After the operation is completed, the first inspection table 20 can be pushed into the frame 10.

[0023] To enhance the product's appearance, this embodiment also includes an outer casing 80 (e.g., ...) on the outside of the frame. Figure 2 (As shown), to enclose each component.

[0024] In summary, this invention utilizes two first inspection tables for alternating inspection, which not only avoids occupying excessive space but also allows for the use of one inspection table for inspection while the other is used for loading or unloading materials. The two inspection tables work alternately, resulting in high efficiency. Furthermore, by adding a second inspection table, it is possible to inspect oversized workpieces, significantly expanding equipment utilization and reducing equipment upgrade costs.

[0025] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0026] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. An intelligent leak detection device, comprising a frame, a first inspection table mounted on the frame, a vacuum hood assembly, and a helium mass spectrometer detection host, characterized in that: The frame has a three-layer structure, with the vacuum hood assembly located on the upper layer, the first inspection station on the middle layer, and the helium mass spectrometer detection host on the lower layer. There are two first inspection stations, arranged horizontally on the frame and operating alternately. The vacuum hood assembly includes two vacuum hoods and a support for driving the two vacuum hoods in conjunction. Each vacuum hood is adapted to cover the corresponding first inspection station when it is operating. The helium mass spectrometer detection host is connected to and operates on both vacuum hoods. The system also includes a helium supply system, which further includes a helium tank, pipes connecting the helium tank to the first inspection station and the helium mass spectrometer detection host, and a valve.

2. The intelligent leak detection device as described in claim 1, characterized in that: The vacuum chamber assembly consists of a sprocket fixed to the top of the frame by the bracket, a chain passing through the sprocket and connected to a vacuum chamber at each end, a drive mechanism that drives the sprocket to rotate so that the vacuum chamber moves up and down, and two vacuum chambers. The drive mechanism is adapted to drive the corresponding vacuum chamber to move according to the working sequence of the first inspection table.

3. The intelligent leak detection device as described in claim 2, characterized in that: It also includes an electronic control system, which is connected to the first inspection table, the vacuum hood assembly and the helium supply system, and is used to control whether the first inspection table, the drive mechanism and the gas valve are started or not.

4. The intelligent leak detection device as described in claim 1, characterized in that: It also includes a helium recovery system, which is connected to the first inspection station.

5. The intelligent leak detection device as described in claim 1, characterized in that: It also includes at least one second inspection table, the length of which is greater than that of the first inspection table.

6. The intelligent leak detection device as described in claim 5, characterized in that: Each of the at least one second inspection station is connected to the helium supply system and the helium recovery system.

7. The intelligent leak detection device as described in any one of claims 1-6, characterized in that: A slide rail is provided below the first inspection table.