Plastic particle quality detection device
By designing automated plastic particle handling and pressure application components, the problem of manual cleaning after pressure testing of plastic particle quality inspection devices has been solved, thereby improving safety and efficiency.
Patent Information
- Application Number
- CN202422506760.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Existing plastic particle quality testing devices often leave plastic particles adhering to the lower pressure plate and base plate after pressure resistance testing, requiring manual cleaning, which increases safety hazards and reduces work efficiency.
A device was designed that includes a support column, a base, a mounting base, a plastic particle processing component, and a pressure application component. The device uses an electric telescopic rod to push the plastic particles into a collection basket, and combines a cylinder to adjust the height of the pressure plate to achieve automatic cleaning and reduce manual intervention.
It enables automatic cleaning of plastic particles after pressure resistance testing, reducing operator risk, improving work efficiency, and ensuring the accuracy of test data.
Smart Images

Figure CN223650286U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic particle technology, and in particular to a plastic particle quality testing device. Background Technology
[0002] With the continuous development of society and the economy, people's living standards are constantly improving, and their pursuit of quality of life is also increasing. Especially in modern life, most daily necessities rely heavily on chemicals, particularly chemical plastics. Plastics are widely used and are indispensable components in home appliances, automobiles, mobile phones, PCs, medical devices, and lighting appliances. With my country's economy achieving sustained and stable growth, industries such as home appliances, automobiles, mobile phones, PCs, and medical devices have benefited from a favorable external environment and achieved rapid development. The development of downstream industries has further driven the demand for plastics. Plastic pellets, also known as plastic granules, are raw materials for storing, transporting, and processing plastics in a semi-finished form.
[0003] Currently available plastic particle quality testing devices often leave plastic particles adhering to the lower pressure plate and base plate after the pressure resistance test. This requires workers to reach inside the device to clean them, increasing safety risks and reducing work efficiency. Utility Model Content
[0004] The technical problem this invention aims to solve is that most plastic particle quality testing devices on the market today are unable to clean the lower pressure plate and base plate after the pressure resistance test. In actual operation, workers need to reach inside the device to clean it, which increases safety hazards and reduces work efficiency.
[0005] To solve the above technical problems, this utility model provides the following technical solution: a plastic particle quality detection device, comprising: a support column, a base, a mounting base, a plastic particle processing component, and a pressure application component, wherein the base is fixedly connected to the top of the support column, the mounting base is fixedly connected to the base, the plastic particle processing component is slidably engaged with the mounting base, and the pressure application component corresponds to the mounting base;
[0006] The base has a first groove and a second groove. Multiple heating tubes are installed in the first groove. A cover plate is provided above the heating tubes. A first mounting groove is provided in the middle of the cover plate. The height of the second groove is aligned with the support plate. A storage basket is installed in the second groove.
[0007] In a preferred embodiment of the plastic particle quality testing device of this utility model, the mounting base has openings on both sides of its bottom, and a sliding groove is provided in the middle of the opening. There are two sliding grooves, and a second mounting groove is provided on one side of the mounting base.
[0008] In a preferred embodiment of the plastic particle quality testing device of this utility model, the plastic particle processing component includes an electric telescopic rod, a pusher plate, a sliding plate, and a connecting plate. One end of the electric telescopic rod is horizontally fixedly connected to the mounting frame. The sliding plate corresponds to the sliding groove in the mounting base. Two sliding plates are provided, and the two sliding plates are symmetrical on both sides of the pusher plate. The two ends of the pusher plate are respectively fixedly connected to the sliding plates. One side of the pusher plate is fixedly connected to the other end of the electric telescopic rod. The connecting plate is fixedly connected to the sliding plates.
[0009] In a preferred embodiment of the plastic particle quality testing device of this utility model, the pressure application component includes a mounting frame, a cylinder and a pressure plate. The mounting frame is fixedly connected to the base, the cylinder is mounted on the mounting frame, the pressure plate is fixedly connected to the drive end of the cylinder, and the pressure plate is adapted to the first groove.
[0010] In a preferred embodiment of the plastic particle quality detection device of this utility model, a pressure sensor is installed in the first mounting groove.
[0011] In a preferred embodiment of the plastic particle quality testing device of this utility model, the upper two sides of the storage basket are provided with arc-shaped handles.
[0012] In a preferred embodiment of the plastic particle quality detection device of this utility model, a temperature sensor is installed in the second mounting groove.
[0013] In a preferred embodiment of the plastic particle quality detection device of this utility model, a support plate is provided above the pressure sensor, and the support plate and the upper end of the second groove are on the same horizontal plane.
[0014] The beneficial effects of this utility model are:
[0015] 1. After the pressure resistance test is completed, the plastic particles on the carrier plate can be pushed into the collection basket in the second groove by the pusher plate in the plastic particle processing component. This not only reduces the working risk of the operator, but also increases the work efficiency.
[0016] 2. This utility model uses a cylinder to adjust the pressure plate to the same height as the pusher plate, and the pusher plate cleans the plastic particles adhering to the pressure plate, reducing impurities, ensuring uniform pressure application, and ensuring the accuracy of the next plastic particle pressure test. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of a plastic particle quality detection device according to an embodiment of the present disclosure.
[0018] Figure 2 This is a perspective view of the plastic particle processing component in an embodiment of this disclosure.
[0019] Figure 3 As described in this embodiment of the disclosure Figure 1 A magnified view of a portion of point A in the middle.
[0020] Figure 4 This is a side cross-sectional view of a plastic particle quality detection device according to an embodiment of this disclosure.
[0021] Figure 5 As described in this embodiment of the disclosure Figure 4 A magnified view of a section at point B in the middle.
[0022] Figure 6 This is a perspective view of the base and mounting base of a plastic particle quality testing device according to an embodiment of this disclosure.
[0023] Reference numerals: 1. Support column; 2. Base; 21. First groove; 22. Heating tube; 23. Cover plate; 24. First mounting slot; 25. Pressure sensor; 26. Bearing plate; 27. Second groove; 28. Storage basket; 29. Handle; 3. Mounting base; 31. Opening; 32. Slide groove; 33. Second mounting slot; 34. Temperature sensor; 4. Plastic particle processing assembly; 41. Electric telescopic rod; 42. Pusher plate; 43. Sliding plate; 44. Connecting plate; 5. Pressure application assembly; 51. Mounting bracket; 52. Cylinder; 53. Pressure plate. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Example 1
[0026] Reference Figures 1-3 This embodiment provides a plastic particle quality detection device, including a support column 1, a base 2, a mounting base 3, a plastic particle processing component 4, and a pressure application component 5. The base 2 is fixedly connected to the top of the support column 1, the mounting base 3 is fixedly connected to the base 2, the plastic particle processing component 4 is slidably engaged with the mounting base 3, and the pressure application component 5 corresponds to the mounting base 3.
[0027] The base 2 has a first groove 21 and a second groove 27. Multiple heating tubes 22 are installed in the first groove 21. A cover plate 23 is provided above the heating tubes 22. A first mounting groove 24 is provided in the middle of the cover plate 23. The height of the second groove 27 is aligned with the support plate 26. A storage basket 28 is installed in the second groove 27.
[0028] The mounting base 3 has openings 31 on both sides of its bottom, and a sliding groove 32 is provided in the middle of the opening 31. There are two sliding grooves 32, and a second mounting groove 33 is provided on one side of the mounting base 3.
[0029] The plastic particle processing assembly 4 includes an electric telescopic rod 41, a pusher plate 42, a sliding plate 43, and a connecting plate 44. One end of the electric telescopic rod 41 is horizontally fixedly connected to the mounting frame 51. The sliding plate 43 corresponds to the sliding groove 32 in the mounting base 3. Two sliding plates 43 are provided, and the two sliding plates 43 are symmetrical on both sides of the pusher plate 42. The two ends of the pusher plate 42 are respectively fixedly connected to the sliding plates 43. One side of the pusher plate 42 is fixedly connected to the other end of the electric telescopic rod 41. The connecting plate 44 is fixedly connected to the sliding plates 43.
[0030] The storage basket 28 has arc-shaped handles 29 on both sides of its upper end.
[0031] In this preferred embodiment, the mounting base 3 has openings 31 on both sides of its bottom, and a sliding groove 32 is provided in the middle of the opening 31. There are two sliding grooves 32. The mounting base 3 has a second mounting groove 33 on one side. The pusher plate 42 and the connecting plate 44 are adapted to the size of the openings 31. The sliding plate 43 is installed correspondingly to the sliding grooves 32 through the openings 31. The pusher plate 42 is moved by the extension end of the electric telescopic rod 41, thereby moving the plastic particles on the support plate 26 into the storage basket 28. The operator only needs to use the arc-shaped handle 29 to lift the storage basket 28 and uniformly process the plastic particles after testing. This not only ensures the safety of the operator but also improves work efficiency. In addition, the pusher plate 42 can also be used to clean the plastic residue on the support plate 26 and the pressure plate 53, reduce impurities, and ensure the accuracy of test data.
[0032] Example 2
[0033] Reference Figures 4-6 This embodiment provides a plastic particle quality detection device, including a support column 1, a base 2, a mounting base 3, a plastic particle processing component 4, and a pressure application component 5. The base 2 is fixedly connected to the top of the support column 1, the mounting base 3 is fixedly connected to the base 2, the plastic particle processing component 4 is slidably engaged with the mounting base 3, and the pressure application component 5 corresponds to the mounting base 3.
[0034] The base 2 has a first groove 21 and a second groove 27. Multiple heating tubes 22 are installed in the first groove 21. A cover plate 23 is provided above the heating tubes 22. A first mounting groove 24 is provided in the middle of the cover plate 23. The height of the second groove 27 is aligned with the support plate 26. A storage basket 28 is installed in the second groove 27.
[0035] A temperature sensor 34 is installed in the second mounting slot 33.
[0036] In this preferred embodiment, the base 2 has a first groove 21, in which multiple heating tubes 22 are installed. The heating tubes 22 heat the plastic particles and detect the performance changes at different temperatures, helping the manufacturer understand the strength of the plastic particles at a specific temperature. The second mounting groove 33 is equipped with a temperature sensor 34, which can record temperature changes and transmit the data to the backend for later research and development, while also preventing excessively high temperatures from affecting the test results.
[0037] The pressure application component 5 includes a mounting frame 51, a cylinder 52, and a pressure plate 53. The mounting frame 51 is fixedly connected to the base 2. The cylinder 52 is mounted on the mounting frame 51. The pressure plate 53 is fixedly connected to the drive end of the cylinder 52. The pressure plate 53 is adapted to the first groove 21.
[0038] A pressure sensor 25 is installed in the first mounting slot 24;
[0039] A support plate 26 is provided above the pressure sensor 25, and the support plate 26 and the upper end of the second groove 27 are on the same horizontal plane.
[0040] In this preferred embodiment, a pressure sensor 25 is installed in the first mounting groove 24, and a support plate 26 is provided above the pressure sensor 25. The support plate 26 and the upper end of the second groove 27 are on the same horizontal plane. Plastic particles are placed on the support plate 26, and the pressure plate 53 is driven by the cylinder 52 to apply pressure to the plastic particles. The pressure is then transmitted to the pressure sensor 25 through the support plate 26, and the pressure sensor 25 transmits the pressure value to the rear end to detect the pressure resistance of the plastic particles.
[0041] The implementation principle of this embodiment is as follows: Before using this device, plastic particles are placed on the support plate 26 in the first groove 21 of the base 2. The heating tube 22 is used to heat the plastic particles and detect the performance changes of the plastic particles at different temperatures. This helps manufacturers understand the strength of the plastic particles at specific temperatures. Temperature data is recorded by the temperature sensor 34 for later research and development, while preventing excessive temperature from affecting the test results. Then, the pressure component 5 applies pressure to the plastic particles on the support plate 26 for pressure resistance testing, and the pressure value is recorded by the pressure sensor 25. After the test is completed, the pusher plate 42 is pushed horizontally on the support plate 26 by the telescopic end of the electric telescopic rod 41, pushing the plastic particles on the support plate 26 into the collection basket 28. This facilitates the operator to collect the plastic particles multiple times for unified processing. At the same time, the pusher plate 42 can also clean the plastic residue on the support plate 26 and the pressure plate 53, ensuring the accuracy of the test data.
Claims
1. A plastic particle quality detection device, characterized in that: It includes a support column (1), a base (2), a mounting base (3), a plastic particle processing component (4), and a pressure application component (5). The base (2) is fixedly connected to the top of the support column (1), the mounting base (3) is fixedly connected to the base (2), the plastic particle processing component (4) is slidably engaged with the mounting base (3), and the pressure application component (5) corresponds to the mounting base (3). The base (2) has a first groove (21) and a second groove (27). Multiple heating tubes (22) are installed in the first groove (21). A cover plate (23) is provided above the heating tubes (22). A first mounting groove (24) is provided in the middle of the cover plate (23). The height of the second groove (27) is aligned with the support plate (26). A storage basket (28) is installed on the inner wall of the second groove (27).
2. The plastic particle quality detection device as described in claim 1, characterized in that: The mounting base (3) has openings (31) on both sides of its bottom. A sliding groove (32) is provided in the middle of the opening (31). There are two sliding grooves (32). The mounting base (3) has a second mounting groove (33) on one side.
3. The plastic particle quality detection device as described in claim 1, characterized in that: The plastic particle processing assembly (4) includes an electric telescopic rod (41), a pusher plate (42), a sliding plate (43), and a connecting plate (44). One end of the electric telescopic rod (41) is horizontally fixedly connected to the mounting frame (51). The sliding plate (43) corresponds to the sliding groove (32) in the mounting base (3). Two sliding plates (43) are provided, and the two sliding plates (43) are symmetrical about both sides of the pusher plate (42). The two ends of the pusher plate (42) are respectively fixedly connected to the sliding plates (43). One side of the pusher plate (42) is fixedly connected to the other end of the electric telescopic rod (41). The connecting plate (44) is fixedly connected to the sliding plates (43).
4. The plastic particle quality detection device as described in claim 3, characterized in that: The pressure application component (5) includes a mounting bracket (51), a cylinder (52) and a pressure plate (53). The mounting bracket (51) is fixedly connected to the base (2). The cylinder (52) is mounted on the mounting bracket (51). The pressure plate (53) is fixedly connected to the drive end of the cylinder (52). The pressure plate (53) is adapted to the first groove (21).
5. The plastic particle quality detection device as described in claim 1, characterized in that: A pressure sensor (25) is installed in the first mounting slot (24).
6. The plastic particle quality detection device as described in claim 1, characterized in that: The storage basket (28) has arc-shaped handles (29) on both sides of its upper end.
7. The plastic particle quality detection device as described in claim 2, characterized in that: A temperature sensor (34) is installed in the second mounting slot (33).
8. The plastic particle quality detection device as described in claim 5, characterized in that: A support plate (26) is provided above the pressure sensor (25), and the upper end of the support plate (26) and the second groove (27) are on the same horizontal plane.