Printing defect detection mechanism

By introducing a high-frequency camera and an automatic marking and cutting mechanism into the printing defect detection agency, the inefficiency of manually searching for defects in existing technologies has been solved, enabling rapid and automatic defect location and processing.

CN223650467UActive Publication Date: 2025-12-09GUANGDONG RUNHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422651844.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-12-09
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing printing defect inspection agencies need to unroll cigarette box paper to find the defect points after discovering them, which is inefficient, time-consuming and labor-intensive.

Method used

Design a printing defect detection mechanism that uses a high-frequency camera to detect defects in real time, and uses a pulling, cutting and fixing mechanism to automatically mark and cut colored paper strips at the defect locations to ensure that the defect locations are fixed and facilitate rapid positioning.

Benefits of technology

It enables automatic marking and trimming after defects are detected, improving the efficiency of defect location and reducing the time and labor required for manual defect searching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a printing defect detection mechanism which comprises a bottom plate, a fixing cover is installed on the right portion of the upper end of the bottom plate, a first conveying roller set is arranged on the inner wall of the fixing cover, a high-frequency camera is installed on the top in the fixing cover, illuminating lamps are symmetrically installed on the top in the fixing cover, and a second conveying roller set is arranged on the left portion of the upper end of the bottom plate. The outer surface of the first threaded rod is sleeved with a first threaded sleeve. The upper end of the first threaded sleeve is provided with a longitudinal plate. The rear portion of the upper end of the longitudinal plate is provided with a rolling cover. The rear portion of the upper end of the longitudinal plate is internally provided with a color paper strip roll. The rear portion of the upper end of the longitudinal plate is provided with a pulling mechanism. The cutting mechanism is arranged on the front side of the winding cover and fixed to the upper end of the longitudinal plate, and the fixing mechanism is installed on the front portion of the upper end of the longitudinal plate. According to the utility model, the colored paper roll is fixed on the defect spot of the cigarette case, so that the position of the defect spot can be quickly found and determined in the later period.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of printing defect detection, and specifically relates to a printing defect detection mechanism. BACKGROUND

[0002] Printing defect detection is a crucial link in the printing industry, which is of great significance to ensure the quality of printed matter, improve production efficiency and reduce cost. Cigarette packaging printing has the characteristics of full base color, many special colors, simple picture and few continuous pattern changes. In the process of printing cigarette paper, defects are inevitable. For example, misregistration, ink blurring or excessive color difference, etc. require defect detection of cigarette paper, which will use a printing defect detection mechanism.

[0003] A cigarette box printing defect detection mechanism (authorized publication number CN 205484098U) is disclosed in a Chinese patent. The patent technology can continuously obtain the printing information on the paper strip through the continuous imaging or shooting of the high-frequency camera. When a defect is found, the defect position is marked by spraying the marking spray pot in the later marking, but it can only be marked by spraying. After the entire cigarette paper roll defect detection is completed, the cigarette paper roll needs to be pulled apart to find the defect point and process the defect point position. When finding the position of the defect point, it is not easy to quickly find the position of the defect point, which is time-consuming and laborious. Therefore, the technical personnel in the art provide a printing defect detection mechanism to solve the problems raised in the above background technology. UTILITY MODEL CONTENT

[0004] To solve the above technical problems, the utility model provides a printing defect detection mechanism, which comprises a bottom plate, a fixed cover is installed on the right part of the upper end of the bottom plate, a conveying roller group one is arranged on the inner wall of the fixed cover, a high-frequency camera is installed on the inner top of the fixed cover, symmetrical illuminating lamps are installed on the inner top of the fixed cover, and a conveying roller group two is arranged on the left part of the upper end of the bottom plate.

[0005] A groove rod one is horizontally installed on the left part of the upper end of the bottom plate, a threaded rod one is arranged in the groove rod one, a motor one is installed on the left end of the threaded rod one, a threaded sleeve one is sleeved on the outer surface of the threaded rod one, and a longitudinal plate is installed on the upper end of the threaded sleeve one.

[0006] A winding cover is installed on the rear part of the upper end of the longitudinal plate, a colored paper strip roll is arranged in the winding cover, a pulling mechanism is installed on the rear part of the upper end of the longitudinal plate, a cutting mechanism is arranged on the front side of the winding cover, the cutting mechanism is fixed on the upper end of the longitudinal plate, and a fixing mechanism is installed on the front part of the upper end of the longitudinal plate.

[0007] Preferably, the pulling mechanism includes a grooved rod II and a return block. A threaded rod II is provided inside the grooved rod II. A motor II is installed at the rear end of the threaded rod II. A threaded sleeve II is fitted on the outer surface of the threaded rod II. A moving rod is installed at the upper end of the threaded sleeve II. A return block is installed at the front end of the moving rod, and the return block is located in front of the outlet of the winding cover. A pressing block is slidably connected inside the return block. An electric telescopic rod I is installed at the upper end of the pressing block.

[0008] Preferably, the cutting mechanism includes two uprights and a cutting blade. The two uprights have a lifting groove at their inner end. A threaded rod is installed inside the lifting groove, and the upper and lower threads on the outer surface of the threaded rod are in opposite directions. A bevel gear is installed at the upper end of the threaded rod.

[0009] Preferably: a rotating rod is provided at the upper end of the two uprights, a motor is installed at the left end of the rotating rod, a bevel gear is symmetrically installed on the outer surface of the rotating rod, and the bevel gear and the bevel gear mesh, a threaded sleeve is symmetrically fitted on the outer surface of the threaded rod, and a cutting blade is installed between the threaded sleeves on the left and right sides.

[0010] Preferably, the fixing mechanism includes two grooved rods and a rotating rod. The two grooved rods are symmetrically arranged vertically. The two grooved rods are fixedly connected to the longitudinal plate by a support rod. A threaded rod is provided inside the grooved rod. A bevel gear is installed at the left end of the threaded rod. The bevel gear and the bevel gear mesh.

[0011] Preferably: two bevel gears are mounted on a rotating rod, a motor is mounted on the lower end of the rotating rod, a threaded sleeve is fitted on the outer surface of the threaded rod, an electric telescopic rod is mounted on the lower end of the upper threaded sleeve, a stapler head is mounted on the lower end of the electric telescopic rod, and a stapler base is mounted on the upper end of the lower threaded sleeve.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] This invention continuously captures or photographs information from the cigarette box paper strip using a high-frequency camera. When a defect is detected, the information is transmitted to the controller. When the defective cigarette box paper is moved to the second conveyor roller group, the longitudinal plate drives the pulling mechanism, cutting mechanism, and fixing mechanism to move synchronously to the longitudinal position of the defect. Then, the U-shaped block pulls one end of the colored paper strip roll to the defect position. Then, the stapler base and stapler head move synchronously to the defect position. The stapler base and stapler head work together to fix one end of the colored paper strip roll at the defect position. Then, the U-shaped block moves to the right to reset and press the colored paper strip roll. Then, two cutting blades cut the colored paper strip roll, fixing the colored paper strip roll to the defect position of the cigarette box, which facilitates the quick location and determination of the defect position later. Attached Figure Description

[0014] Fig. 1 This is a schematic diagram of the structure of this application;

[0015] Fig. 2 This is a schematic diagram of the structure of the fixing cover in this application;

[0016] Fig. 3 This is a structural schematic diagram of the groove rod of this application;

[0017] Fig. 4 This is a schematic diagram of the pulling mechanism of this application;

[0018] Fig. 5 This is a schematic diagram of the cutting mechanism of this application;

[0019] Fig. 6 This is a structural diagram of the fixed mechanism of this application;

[0020] In the picture:

[0021] 1. Base plate; 2. Fixing cover; 3. Conveyor roller assembly one; 4. High-frequency camera; 5. Lighting lamp; 6. Conveyor roller assembly two; 8. Grooved rod one; 9. Threaded rod one;

[0022] 10. Motor 1; 11. Threaded sleeve 1; 12. Longitudinal plate; 13. Winding cover; 14. Pulling mechanism; 15. Groove rod 2; 16. Threaded rod 2; 17. Motor 2; 18. Threaded sleeve 2; 19. Moving rod;

[0023] 20. U-shaped block; 21. Clamping block; 22. Electric telescopic rod one; 23. Cutting mechanism; 24. Upright pole; 25. Lifting groove; 26. Threaded sleeve three; 27. Cutting blade; 28. Bevel gear one; 29. ​​Rotating rod;

[0024] 30. Bevel gear II; 31. Motor III; 32. Fixing mechanism; 33. Groove rod III; 34. Threaded rod IV; 35. Bevel gear III; 36. Rotating rod; 37. Bevel gear IV; 38. Motor IV; 39. Threaded sleeve IV;

[0025] 40. Stapler base; 41. Two electric telescopic rods; 42. Stapler head. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.

[0027] Please see Figs. 1-6This embodiment provides a printing defect detection mechanism, including a base plate 1. A fixed cover 2 is installed on the upper right side of the base plate 1. A first set of conveyor rollers 3 is arranged on the inner wall of the fixed cover 2. A high-frequency camera 4 is installed on the top inside the fixed cover 2. Lighting lamps 5 are symmetrically installed on the top inside the fixed cover 2. A second set of conveyor rollers 6 is arranged on the upper left side of the base plate 1. A grooved rod 8 is horizontally installed on the upper left side of the base plate 1. A threaded rod 9 is arranged inside the grooved rod 8. A motor 10 is installed on the left end of the threaded rod 9. A threaded sleeve 11 is fitted on the outer surface of the threaded rod 9. A longitudinal plate 12 is installed on the upper end of the threaded sleeve 11. A winding cover 13 is installed on the upper rear end of the longitudinal plate 12. Colored paper strips are arranged inside the winding cover 13. A pulling mechanism 14 is installed at the rear of the upper end of the longitudinal plate 12. The pulling mechanism 14 includes a grooved rod 15 and a return block 20. A threaded rod 16 is provided inside the grooved rod 15. A motor 17 is installed at the rear end of the threaded rod 16. A threaded sleeve 18 is fitted on the outer surface of the threaded rod 16. A moving rod 19 is installed at the upper end of the threaded sleeve 18. A return block 20 is installed at the front end of the moving rod 19 and is located in front of the outlet of the take-up cover 13. A pressing block 21 is slidably connected inside the return block 20. An electric telescopic rod 22 is installed at the upper end of the pressing block 21. A cutting mechanism 23 is provided on the front side of the take-up cover 13 and is fixed to the upper end of the longitudinal plate 12. The 3 includes two uprights 24 and a cutting blade 27. A lifting groove 25 is formed at the inner end of each upright 24. A threaded rod 3 is installed inside the lifting groove 25, with the upper and lower threads on the outer surface of the threaded rod 3 having opposite directions. A bevel gear 28 is installed at the upper end of the threaded rod 3. A rotating rod 29 is installed at the upper end of each upright 24. A motor 31 is installed at the left end of the rotating rod 29. A bevel gear 30 is symmetrically installed on the outer surface of the rotating rod 29, and the bevel gear 30 meshes with the bevel gear 28. Threaded sleeves 26 are symmetrically fitted on the outer surface of the threaded rod 3. The cutting blade 27 is installed between the left and right threaded sleeves 26. A fixing mechanism 32 is installed at the front of the upper end of the longitudinal plate 12. The fixing mechanism 32 includes two grooves. Rod 33 and rotating rod 36 are provided. Two grooved rods 33 are symmetrically arranged vertically. The two grooved rods 33 are fixedly connected to the longitudinal plate 12 by a support rod. A threaded rod 44 is provided inside the grooved rod 33. A bevel gear 35 is installed on the left end of the threaded rod 44. The bevel gear 35 and bevel gear 47 mesh. The two bevel gears 47 are connected to the rotating rod 36. A motor 48 is installed at the lower end of the rotating rod 36. A threaded sleeve 49 is fitted on the outer surface of the threaded rod 44. An electric telescopic rod 2 41 is installed at the lower end of the upper threaded sleeve 49. A stapler head 42 is installed at the lower end of the electric telescopic rod 2 41. A stapler base 40 is installed at the upper end of the lower threaded sleeve 49.

[0028] The working principle of this utility model is as follows: This device is connected to an external controller. The cigarette box paper is intermittently conveyed through the first conveyor roller group 3 and the second conveyor roller group 6. The printing information on the cigarette box paper strip can be continuously obtained through continuous video or photography by the high-frequency camera 4. When a defect is found, the information is transmitted to the controller. When the cigarette box paper at the defective position moves to the second conveyor roller group 6, the controller controls the electric telescopic rod 22, motor 10, motor 2 17, motor 31, motor 4 38 and electric telescopic rod 41 to work.

[0029] The electric telescopic rod 22 drives the pressing block 21 to descend and press down on one end of the colored paper strip roll. The motor 10 drives the threaded rod 9 to rotate. The threaded rod 9 drives the longitudinal plate 12 to move through the threaded sleeve 11. The longitudinal plate 12 drives the winding cover 13, the pulling mechanism 14, the cutting mechanism 23 and the fixing mechanism 32 to move synchronously to the longitudinal position of the defect point.

[0030] Then, motor 217 drives threaded rod 216 to rotate. Threaded rod 216 drives moving rod 19 and back-shaped block 20 to move through threaded sleeve 218. Back-shaped block 20 drives one end of colored paper roll to move through pressing block 21, pulling one end of colored paper roll to the position of the defect. Then, motor 438 drives bevel gear 437 to rotate through rotating rod 36. Bevel gear 437 drives threaded rod 434 to rotate through bevel gear 335. Threaded rod 434 drives threaded sleeve 439 to move. The two threaded sleeves 439 respectively drive stapler base 40 and stapler head 42 to move synchronously to the position of the defect.

[0031] Position the stapler head 42 to the left of the U-shaped block 20. The electric telescopic rod 21 pushes the stapler head 42 down to press it against one end of the colored paper roll. The stapler base 40 and the stapler head 42 fix one end of the colored paper roll at the defect point. Then, the electric telescopic rod 12 drives the pressing block 21 to rise away from the colored paper roll. The motor 27 drives the threaded rod 26 to reverse, causing the U-shaped block 20 to move to the right and reset. Then, the electric telescopic rod 12 drives the pressing block 21 down to press the colored paper roll. The motor 31 drives the rotating rod 29 to rotate. The rotating rod 29 drives the threaded rod 3 to rotate through the bevel gear 20 and bevel gear 1 28. The threaded rod 3 drives the two cutting blades 27 to move towards the middle through the threaded sleeve 3 26. The two cutting blades 27 cut the colored paper roll, fixing the colored paper roll at the defect point of the cigarette box, making it easier to quickly find and determine the location of the defect point later.

[0032] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A printing defect detection mechanism, comprising a base plate (1), characterized in that, A fixed cover (2) is installed on the upper right side of the base plate (1). A conveyor roller group one (3) is set on the inner wall of the fixed cover (2). A high-frequency camera (4) is installed on the top inside the fixed cover (2). Lighting lamps (5) are symmetrically installed on the top inside the fixed cover (2). A conveyor roller group two (6) is set on the upper left side of the base plate (1). A grooved rod (8) is horizontally installed on the upper left side of the base plate (1). A threaded rod (9) is set inside the grooved rod (8). A motor (10) is installed on the left end of the threaded rod (9). A threaded sleeve (11) is fitted on the outer surface of the threaded rod (9). A longitudinal plate (12) is installed on the upper end of the threaded sleeve (11). A winding cover (13) is installed at the rear of the upper end of the longitudinal plate (12). A colored paper strip roll is set inside the winding cover (13). A pulling mechanism (14) is installed at the rear of the upper end of the longitudinal plate (12). A cutting mechanism (23) is set on the front side of the winding cover (13), and the cutting mechanism (23) is fixed on the upper end of the longitudinal plate (12). A fixing mechanism (32) is installed at the front of the upper end of the longitudinal plate (12).

2. The printing defect detection mechanism according to claim 1, characterized in that, The pulling mechanism (14) includes a grooved rod (15) and a return block (20). The grooved rod (15) is provided with a threaded rod (16) inside. A motor (17) is installed at the rear end of the threaded rod (16). A threaded sleeve (18) is fitted on the outer surface of the threaded rod (16). A moving rod (19) is installed at the upper end of the threaded sleeve (18). A return block (20) is installed at the front end of the moving rod (19). The return block (20) is located in front of the outlet of the winding cover (13). A pressing block (21) is slidably connected inside the return block (20). An electric telescopic rod (22) is installed at the upper end of the pressing block (21).

3. The printing defect detection mechanism according to claim 1, characterized in that, The cutting mechanism (23) includes two uprights (24) and a cutting blade (27). The two uprights (24) have a lifting groove (25) at one end. A threaded rod three is provided inside the lifting groove (25), and the upper and lower threads on the outer surface of the threaded rod three are opposite in direction. A bevel gear one (28) is installed at the upper end of the threaded rod three.

4. A printing defect detection mechanism according to claim 3, characterized in that, Rotating rods (29) are provided at the upper ends of the two uprights (24). A motor (31) is installed at the left end of the rotating rod (29). Bevel gears (30) are symmetrically installed on the outer surface of the rotating rod (29), and bevel gears (30) and bevel gears (28) mesh. Threaded sleeves (26) are symmetrically fitted on the outer surface of the threaded rod (3). A cutting blade (27) is installed between the threaded sleeves (26) on the left and right sides.

5. A printing defect detection mechanism according to claim 1, characterized in that, The fixing mechanism (32) includes two grooved rods (33) and a rotating rod (36). The two grooved rods (33) are symmetrically arranged vertically. The two grooved rods (33) are fixedly connected to the longitudinal plate (12) through the support rod. The grooved rods (33) are provided with threaded rods (34) inside. The left end of the threaded rods (34) is equipped with bevel gears (35). The bevel gears (35) and the bevel gears (37) mesh.

6. A printing defect detection mechanism according to claim 5, characterized in that, The two bevel gears (37) are equipped with a rotating rod (36). A motor (38) is installed at the lower end of the rotating rod (36). A threaded sleeve (39) is fitted on the outer surface of the threaded rod (34). An electric telescopic rod (41) is installed at the lower end of the upper threaded sleeve (39). A stapler head (42) is installed at the lower end of the electric telescopic rod (41). A stapler base (40) is installed at the upper end of the lower threaded sleeve (39).

Citation Information

Patent Citations

  • Cigarette case printing flaw detection mechanism

    CN205484098U