Power socket for electric vehicle charging station

Abstract

The utility model relates to a power supply seat for an electric automobile charging station, which comprises a power supply seat, a lower mounting plate is arranged on the power supply seat, one end of the power supply seat is movably connected with a first outgoing line terminal seat, the first outgoing line terminal seat is provided with at least one group of outgoing line ports, one side of the power supply seat is movably connected with a first incoming line terminal seat, and the first incoming line terminal seat is provided with at least one group of outgoing line ports. And the first wire inlet terminal seat is provided with at least one group of wire inlet ports corresponding to the wire outlet ports. According to the utility model, the modular design of components such as the lower mounting plate, the upper mounting plate, the wire outlet connecting plate and the wire inlet connecting plate is adopted, so that each part can be independently replaced or upgraded, the maintainability and the expandability of the power supply seat are improved, and the movable connection design of the first wire outlet terminal seat and the first wire inlet terminal seat with the power supply seat enables the power supply seat to be more convenient to use. Therefore, the terminal seat can be flexibly adjusted or replaced according to actual requirements, and different electric vehicles and charging requirements can be met.

Description

Technical Field

[0001] This utility model relates to the field of electric vehicle charging technology, and in particular to a power supply base for electric vehicle charging stations. Background Technology

[0002] The widespread adoption and rapid development of electric vehicles have placed higher demands on charging infrastructure. As a crucial infrastructure for replenishing electric vehicle energy, the performance and reliability of electric vehicle charging stations are paramount. However, existing electric vehicle charging station power socket designs have several shortcomings, limiting improvements in charging efficiency and user experience. First, existing power sockets often have limited configurations for their outgoing and incoming cable ports, failing to meet the diverse connection requirements of different electric vehicles and charging needs. Furthermore, the installation and removal of power sockets are cumbersome, hindering rapid deployment and maintenance. Second, existing power sockets pose safety hazards in terms of electrical connections. Additionally, existing power sockets lack scalability and modular design. Utility Model Content

[0003] In view of this, the purpose of this utility model is to provide a modular, highly reliable, easy-to-maintain and expandable power supply base for electric vehicle charging stations.

[0004] To achieve the above objectives, this utility model employs a power supply base for an electric vehicle charging station, comprising a power supply base with a lower mounting plate. One end of the power supply base is movably connected to a first outgoing terminal block, which has at least one set of outgoing ports. One side of the power supply base is movably connected to a first incoming terminal block, which has at least one set of incoming ports corresponding to the outgoing ports. An outgoing connection plate is provided between the lower mounting plate and the power supply base. An upper mounting plate is provided on top of the lower mounting plate. An incoming connection plate is provided between the lower mounting plate and the upper mounting plate. A plug-in shell is integrally formed on one side of the upper mounting plate. A control board is inserted into the plug-in shell. The control board extends outward through a plug-in slot in the plug-in shell and has a power plug-in port. A plug-in cover is provided on top of the plug-in shell.

[0005] The advantages of the above structure are as follows: the modular design of the power socket, including the lower mounting plate, upper mounting plate, outgoing connection plate, and incoming connection plate, allows each part to be replaced or upgraded independently, improving the maintainability and expandability of the power socket. The movable connection design between the first outgoing terminal block and the first incoming terminal block and the power socket allows the terminal block to be flexibly adjusted or replaced according to actual needs, adapting to different electric vehicles and charging requirements.

[0006] This utility model further configures each group of outgoing ports to include one positive output port and one negative output port, and each group of incoming ports to include a corresponding positive input port and a negative input port. By setting positive and negative ports for the outgoing and incoming ports respectively, the correct transmission and reception of electrical energy is ensured. This design not only simplifies the power transmission process but also improves the accuracy and security of transmission. Even with multiple groups of incoming ports, it can effectively avoid power transmission errors or malfunctions caused by port mismatch.

[0007] This utility model further comprises a second outgoing terminal block integrally formed at one end of the power socket, corresponding to the first outgoing terminal block, and a second incoming terminal block integrally formed on the other side of the power socket, corresponding to the first incoming terminal block. The outgoing connection plate is electrically connected to the power socket and extends to both the first and second outgoing terminal blocks. The incoming connection plate is electrically connected to the lower mounting plate and extends to both the first and second incoming terminal blocks. Outgoing terminal covers and incoming terminal covers are respectively provided on the first and second outgoing terminal blocks and the first and second incoming terminal blocks. The design of the outgoing and incoming connection plates ensures stable power transmission from the power grid to the power socket and then to the electric vehicle, improving charging efficiency and reducing power loss and failure rates during transmission. The terminal covers protect the terminals from external environmental interference, thereby improving the safety and reliability of the power socket.

[0008] This utility model is further configured such that the outgoing connection plate is provided with a riveted copper post, the riveted copper post containing a copper post crown spring, the lower mounting plate has a corresponding sleeve at the position of the riveted copper post on the corresponding outgoing connection plate, and the incoming connection plate has a sleeve mounting groove at the position of the corresponding sleeve for clamping the outer wall of the sleeve, and an integrally formed conductive post is provided on one side of the sleeve mounting groove, the conductive post containing a conductive post crown spring. By installing copper post crown springs and conductive post crown springs inside the riveted copper post and the conductive post, the tightness and stability of the electrical connection are significantly improved, reducing electrical faults caused by poor contact or loosening, thereby ensuring the continuity and stability of current transmission.

[0009] This utility model is further configured such that the upper mounting plate has an opening slot for the extension portion of the corresponding sleeve, and the upper mounting plate also has an insulating boss at the position of the conductive post corresponding to the inlet connection plate. By providing the opening slot, the sleeve and its extension portion can be flexibly arranged and adjusted on the upper mounting plate, adapting to different installation environments and requirements, thus improving its installation flexibility and adaptability. The insulating boss provides electrical isolation, effectively preventing accidental electrical connections between the conductive post and the upper mounting plate, helping to reduce the risk of electrical faults and short circuits, thereby ensuring the safety and reliability of the circuit.

[0010] This utility model further features a riveting hole on the outgoing connection plate at the corresponding position of the riveted copper post. The riveted copper post is fixed in the riveting hole by riveting and extends between the outgoing connection plate and the power base. The riveting method securely fixes the riveted copper post between the outgoing connection plate and the power base. This connection method is more stable and reliable than traditional welding or bolting connections, effectively resisting vibration and impact, and ensuring the stability and safety of current transmission.

[0011] This utility model further features a first wiring screw on the inlet connection plate at the corresponding positions of the first and second inlet terminal blocks. The inlet connection plate has a first guide slope that contacts the first inlet terminal block. The bottom of the inlet connection plate maintains planar contact with the second inlet terminal block and the lower mounting plate. The use of the first wiring screws simplifies and stabilizes the connection between the inlet connection plate and the first and second inlet terminal blocks. The first guide slope on the inlet connection plate guides the connection, making it easier for the first inlet terminal block to align and contact with the inlet connection plate, reducing alignment difficulty during installation and improving installation accuracy and efficiency. The planar contact between the bottom of the inlet connection plate and the second inlet terminal block and the lower mounting plate not only enhances the stability of the connection but also improves heat dissipation.

[0012] This utility model further features a second wiring screw on the outgoing connection plate at the corresponding positions of the first and second outgoing terminal blocks. The outgoing connection plate has a second guide slope that contacts the first outgoing terminal block. The bottom of the outgoing connection plate maintains planar contact with the second outgoing terminal block and the power supply base. The second wiring screws simplify and streamline the connection between the outgoing connection plate and the first and second outgoing terminal blocks. The second guide slope on the outgoing connection plate guides and aligns the components, ensuring accurate alignment when the first outgoing terminal block contacts the outgoing connection plate, reducing installation errors and difficulties. The planar contact between the bottom of the outgoing connection plate and the second outgoing terminal block and the power supply base not only facilitates heat conduction and dissipation, improving heat dissipation performance, but also enhances electrical conductivity.

[0013] This utility model further features a splicing slot on one end of the power socket corresponding to the second outgoing terminal and one side of the second incoming terminal. The splicing slot is used for splicing with other power sockets. The control board has at least one power socket plug-in port for each power socket connected via splicing, for gas connection. The plug-in cover has port slots corresponding to the power socket plug-in ports and the power socket plug-in ports themselves. The plug-in cover also has a connector, which houses a connector that plugs into the control board. By providing the splicing slots, the power sockets can be spliced ​​together, flexibly expanding the number and functionality of the power sockets according to actual needs. The power socket plug-in ports on the control board ensure normal power transmission between the spliced ​​power sockets.

[0014] This utility model is further configured such that the upper mounting plate, the lower mounting plate, and the power supply base are connected by a first mounting screw; the first and second outgoing terminal blocks are both movably connected to the outgoing terminal cover by a first snap-fit; the first outgoing terminal block is movably connected to the power supply base by a second snap-fit; the first and second incoming terminal blocks are both connected to the incoming terminal cover by a second mounting screw; and the first incoming terminal block is connected to the power supply base by a third snap-fit. By using the first mounting screw to connect the upper mounting plate, the lower mounting plate, and the power supply base, the stability and reliability of the entire structure are ensured. The design of the first and second snap-fits makes the connection between the outgoing terminal block and the power supply base more flexible and convenient. The use of the second mounting screw ensures that the electrical connection between the incoming terminal block and the incoming terminal cover is stable and reliable. The third snap-fit ​​connection between the first incoming terminal block and the power supply base ensures the tightness and stability of the electrical connection. Attached Figure Description

[0015] Figure 1 This is an exploded view of the structure of an embodiment of this utility model.

[0016] Figure 2 This is an exploded view of the power socket structure according to an embodiment of the present invention.

[0017] Figure 3 This is a front view schematic diagram of an embodiment of the present utility model.

[0018] Figure 4 This is a three-dimensional structural schematic diagram of an embodiment of the present utility model.

[0019] Figure 5 This is an exploded view of the upper mounting plate structure according to an embodiment of the present invention.

[0020] Figure 6 This is a structural schematic diagram of the lower mounting plate and the incoming line connection plate according to an embodiment of the present utility model.

[0021] Figure 7This is a structural schematic diagram of the power socket and the outgoing cable connection plate according to an embodiment of this utility model.

[0022] Figure 8 This is an exploded view of the internal structure of the power socket according to an embodiment of the present invention.

[0023] Figure 9 This is an exploded view of the insertion structure of the first outgoing terminal block according to an embodiment of the present invention.

[0024] Figure 10 This is an exploded view of the insertion structure of the first incoming terminal block according to an embodiment of the present invention. Detailed Implementation

[0025] like Figures 1-10 As shown, Embodiment 1 of this utility model provides a power supply base for an electric vehicle charging station, including a power supply base 1. One end of the power supply base 1 is movably connected to a first output terminal block 2. The first output terminal block 2 is provided with a set of output ports, including a positive output port 21 and a negative output port 22. One side of the power supply base 1 is movably connected to a first input terminal block 3. The first input terminal block 3 is provided with four sets of input ports corresponding to the output ports. The four sets of input ports respectively include a corresponding positive input port 31 and a negative input port 32. The other end of the power supply base 1 is integrally formed with a second output terminal block 11 corresponding to the first output terminal block 2, and the other side of the power supply base 1 is integrally formed with a second input terminal block 12 corresponding to the first input terminal block 3.

[0026] The power socket 1 is provided with a lower mounting plate 4. There are two parallel cable connection plates 5 between the lower mounting plate 4 and the power socket 1. The lower mounting plate 4 is covered with an upper mounting plate 6. There are eight cable connection plates 7 between the lower mounting plate 4 and the upper mounting plate 6. One side of the upper mounting plate 6 is integrally formed with a plug-in shell 61. A control board 62 is inserted into the plug-in shell 61. The control board 62 extends outward through the plug-in slot opened in the plug-in shell 61 and is provided with a power plug-in port 63. The plug-in shell 61 is covered with a plug-in cover 60.

[0027] Eight incoming line connecting plates 7 are electrically connected to the lower mounting plate 4, distributed sequentially from left to right, and extend to the adjacent first incoming line terminal block 3 and second incoming line terminal block 12 respectively. At the positions corresponding to the first incoming line terminal block 3 and the second incoming line terminal block 12, each incoming line connecting plate 7 is provided with a first wiring screw 71. Each incoming line connecting plate 7 is also provided with a first guide slope 72 to facilitate accurate docking with the first incoming line terminal block 3. The bottom of the eight incoming line connecting plates 7 maintains planar contact with the second incoming line terminal block 12 and the lower mounting plate 4. The second incoming line terminal block 12 is also provided with a first wiring screw 71 for subsequent expansion connection.

[0028] Two outgoing connection plates 5 are electrically connected to the power supply base 1, distributed front and back, and extend to the adjacent first outgoing terminal base 2 and second outgoing terminal base 11 respectively. At the positions corresponding to the first outgoing terminal base 2 and the second outgoing terminal base 11, each outgoing connection plate 5 is provided with a second wiring screw 51. Each outgoing connection plate 5 is also provided with a first guide slope 52 to facilitate accurate docking with the first outgoing terminal base 2. The bottom of the two outgoing connection plates 5 maintains planar contact with the second outgoing terminal base 11 and the power supply base 1. The second outgoing terminal base 11 is also provided with a second wiring screw 51 for subsequent expansion connection.

[0029] Each outgoing connection plate 5 has four spaced-apart riveted copper posts 54, and the arrangement of the riveted copper posts 54 on two outgoing connection plates 5 is staggered. Each riveted copper post 54 is equipped with a copper post crown spring 55 for providing electrical connection. The lower mounting plate 4 has a sleeve 41 at the position corresponding to each riveted copper post 54 on each outgoing connection plate 5. Each sleeve 41 corresponds to one riveted copper post 54, and its inner diameter is slightly larger than the outer diameter of the riveted copper post 54 to facilitate easy insertion and fixation of the riveted copper post 54. Each incoming connection plate 7 has a sleeve platform 73 corresponding to one sleeve 41. The inner wall of the sleeve platform 73 fits tightly with the outer wall of the sleeve 41 to ensure stable installation and electrical connection. An integrally formed conductive post 74 is provided on one side of the sleeve platform 41. The upper mounting plate 6 has an internal conductive post crown spring 75 and openings 66 on the extension portion of each sleeve 41. These openings 66 allow at least a portion of the extension portion of the sleeve 41 and the riveted copper post 54 enclosed by the sleeve 41 to be exposed above the upper mounting plate 6. The upper mounting plate 6 also has insulating bosses 67 at the positions of the conductive posts 74 corresponding to each inlet connection plate 7. The insulating bosses 67 are used to accommodate and support the conductive posts 74 extending from the inlet connection plate 7, and at the same time provide electrical insulation to prevent electrical short circuits between the conductive posts 74 or with other components. The outlet connection plate 5 has riveting holes 53 at the positions of the riveted copper posts 54. The riveted copper posts 54 are fixed in the riveting holes 53 by riveting and extend to the space between the outlet connection plate 5 and the power base 1.

[0030] The power socket 1 has a splicing groove 10 at one end corresponding to the second outgoing terminal 11 and one side corresponding to the second incoming terminal 12. The control board 62 has a power socket plug-in port 64 for each power socket 1 connected by splicing, for electrical connection. The plug-in cover 60 has port slots 65 corresponding to the two power socket plug-in ports 64 and one power socket plug-in port 63. The plug-in cover 60 also has a plug interface, which contains a plug-in component 66 that is plugged into the control board 62. The first outgoing terminal 2 and the first incoming terminal 3 are movably connected and can also be spliced ​​with the power socket by removal.

[0031] The first outgoing terminal block 2 and the second outgoing terminal block 11, as well as the first incoming terminal block 3 and the second incoming terminal block 12, are respectively provided with an outgoing terminal cover 8 and an incoming terminal cover 9. The upper mounting plate 6, the lower mounting plate 4, and the power supply base 1 are connected by a first mounting screw 20. The first outgoing terminal block 2 and the second outgoing terminal block 11 are movably connected to the outgoing terminal cover 8 by a first snap-fit ​​30. The first outgoing terminal block 2 is movably connected to the power supply base 1 by a second snap-fit ​​40. The first incoming terminal block 3 and the second incoming terminal block 12 are connected to the incoming terminal cover 9 by a second mounting screw 50. The first incoming terminal block 3 is connected to the power supply base 1 by a third snap-fit ​​70.

[0032] When the power base 1 is spliced ​​onto one end of the corresponding second outgoing terminal block 11, the outgoing terminal block inside the spliced ​​power base will be connected to the two outgoing connecting plates 5 on the original second outgoing terminal block 11 inside the power base 1 through an additional connecting plate. These two connecting plates are respectively installed under the second wiring screw 51 to ensure the continuity of electrical connection. Similarly, when the power base 1 is spliced ​​onto one side of the corresponding second incoming terminal block 12, the incoming terminal block inside the spliced ​​power base will be connected to the eight incoming connecting plates 7 on the original second incoming terminal block 12 inside the power base 1 through an additional connecting plate. These eight connecting plates are also respectively installed under the first wiring screw 71 to maintain the integrity of electrical connection. Whether the power base is spliced ​​onto the second outgoing terminal block 11 or the second incoming terminal block 12, its structure and function after splicing are similar.

[0033] The above is a specific embodiment of the present utility model. In addition, besides the solution of embodiment one, the present utility model also includes another specific embodiment, as follows:

[0034] A second specific embodiment of this utility model provides a power socket for an electric vehicle charging station. The power socket 1 is structurally similar to that of the first embodiment, but the main difference lies in the number of input ports of the first input terminal block 3 and its corresponding second input terminal block 12. In this embodiment, both the first input terminal block 3 and the second input terminal block 12 are provided with six sets of input ports, each set including a positive input port 31 and a negative input port 32. This change is intended to meet more diverse charging needs. Apart from the change in the number of input ports mentioned above, the other structures, connection methods and functions in the second embodiment are the same as those in the first embodiment.

[0035] Of course, in addition to the above embodiments, this utility model may have other various embodiments. Without departing from the essential technical solution of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, and these changes or modifications are equivalent to the technical solution in this patent. Therefore, these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.

Claims

1. A power socket for an electric vehicle charging station, characterized in that: The device includes a power socket with a lower mounting plate. One end of the power socket is movably connected to a first outgoing terminal block, which has at least one set of outgoing ports. A first incoming terminal block is movably connected to one side of the power socket, which has at least one set of incoming ports corresponding to the outgoing ports. An outgoing connection plate is provided between the lower mounting plate and the power socket. An upper mounting plate is provided on top of the lower mounting plate. An incoming connection plate is provided between the lower mounting plate and the upper mounting plate. A plug-in housing is integrally formed on one side of the upper mounting plate. A control board is inserted into the plug-in housing. The control board extends outward through a plug-in slot in the plug-in housing and has a power plug-in port. A plug-in cover is provided on top of the plug-in housing.

2. The power supply base for an electric vehicle charging station according to claim 1, characterized in that: Each set of outgoing ports includes a positive output port and a negative output port, and each set of incoming ports includes a corresponding positive input port and a negative input port.

3. The power supply base for an electric vehicle charging station according to claim 1 or 2, characterized in that: The other end of the power socket is integrally formed with a second outgoing terminal block corresponding to the first outgoing terminal block, and the other side of the power socket is integrally formed with a second incoming terminal block corresponding to the first incoming terminal block. The outgoing connection plate is electrically connected to the power socket and extends to the first outgoing terminal block and the second outgoing terminal block respectively. The incoming connection plate is electrically connected to the lower mounting plate and extends to the first incoming terminal block and the second incoming terminal block respectively. The first outgoing terminal block and the second outgoing terminal block, as well as the first incoming terminal block and the second incoming terminal block, are respectively provided with an outgoing terminal cover and an incoming terminal cover.

4. The power supply base for an electric vehicle charging station according to claim 3, characterized in that: The outgoing connection plate is provided with a riveted copper post, and a copper post crown spring is installed inside the riveted copper post. The lower mounting plate is provided with a corresponding sleeve at the position of the riveted copper post on the corresponding outgoing connection plate. The incoming connection plate is provided with a sleeve mounting groove for clamping the outer wall of the sleeve at the position of the sleeve, and an integrally formed conductive post is provided on one side of the sleeve mounting groove. A conductive post crown spring is installed inside the conductive post.

5. The power supply base for an electric vehicle charging station according to claim 4, characterized in that: The upper mounting plate has an extension portion with an opening groove corresponding to the sleeve, and the upper mounting plate also has an insulating boss at the position of the conductive post corresponding to the inlet connection plate.

6. The power supply base for an electric vehicle charging station according to claim 4 or 5, characterized in that: The outgoing connection plate has riveting holes at the positions of the corresponding riveting copper pillars. The riveting copper pillars are fixed in the riveting holes by riveting and extend to the space between the outgoing connection plate and the power base.

7. The power supply base for an electric vehicle charging station according to claim 6, characterized in that: The incoming line connection plate is provided with a first wiring screw at the position corresponding to the first incoming line terminal block and the second incoming line terminal block. The incoming line connection plate is provided with a first guide slope that contacts the first incoming line terminal block. The bottom of the incoming line connection plate maintains planar contact with the second incoming line terminal block and the lower mounting plate.

8. The power supply base for an electric vehicle charging station according to claim 7, characterized in that: The cable connection plate is provided with a second wiring screw at the position corresponding to the first cable terminal block and the second cable terminal block. The cable connection plate is provided with a second guide slope that contacts the first cable terminal block. The bottom of the cable connection plate is in planar contact with the second cable terminal block and the power socket.

9. The power supply base for an electric vehicle charging station according to claim 3, characterized in that: The power socket has a splicing groove at one end corresponding to the second outgoing terminal and on one side of the second incoming terminal. The splicing groove is used to splice with other power sockets. The control board has at least one power socket plug-in port for each power socket connected by splicing, which is used for gas connection. The plug-in cover has port slots corresponding to the power socket plug-in port and the power plug-in port. The plug-in cover also has a plug interface, which contains a plug-in component that is plugged into the control board.

10. The power supply base for an electric vehicle charging station according to claim 3, characterized in that: The upper mounting plate, the lower mounting plate, and the power socket are connected by a first mounting screw. The first and second outgoing terminal blocks and the outgoing terminal cover are both movably connected by a first snap-fit. The first outgoing terminal block and the power socket are movably connected by a second snap-fit. The first and second incoming terminal blocks and the incoming terminal cover are both connected by a second mounting screw. The first incoming terminal block and the power base are connected by a third snap-fit.

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