Reinforcing and rubberizing jig
By designing a reinforcing adhesive bonding fixture, a vacuum generator and positioning mechanism are used to achieve precise positioning and bonding of the reinforcing material, solving the problem of low precision in manual alignment and bonding, and improving production efficiency and bonding accuracy.
Patent Information
- Application Number
- CN202423214032.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, manual alignment and bonding of reinforcing adhesive tape suffers from low precision, especially when product shipments are small or the shape is unusual, making it difficult to achieve efficient and accurate bonding of reinforcing materials.
A reinforcing adhesive fixture was designed, including a worktable, a support base, a support plate, an adsorption plate, and a positioning mechanism. The reinforcing material is adsorbed through suction holes using a vacuum generator, and its precise positioning is ensured by the positioning mechanism. Combined with the support block and the rotating handle, precise bonding is achieved.
This improved the bonding accuracy and production efficiency of the reinforcing materials, reduced errors caused by manual operation, ensured that the reinforcing materials could be accurately placed in the correct position, and improved overall production efficiency.
Smart Images

Figure CN223652611U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of reinforcement, and in particular to a reinforcement adhesive fixture. Background Technology
[0002] In modern manufacturing, especially in industries like electronics, automobiles, and precision machinery where component precision and reliability are extremely high, product assembly and process control are crucial. However, during production, due to various factors (such as material properties, process parameters, and equipment precision), some products or components may exhibit defects or deficiencies, causing them to fail to meet established quality standards. These defective products are called defective products. Therefore, reinforcement is necessary. Without affecting the original structure, specially formulated reinforcing materials are attached to the areas requiring reinforcement, thereby restoring or enhancing the function of the defective parts. This transforms defective products that did not meet quality requirements into qualified good products, which can then proceed to subsequent processes. The reinforcing materials are removed later in the production process.
[0003] In the existing technology, the main methods for aligning and bonding reinforcing adhesive tape are automatic alignment and bonding using CCD machines and manual alignment and bonding. In cases where the shipment volume of some products is small or the shape is special, manual alignment and bonding is often more cost-effective. However, manual operation has the problem of low alignment and bonding accuracy. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a simple-to-operate and precisely positioned reinforcing adhesive fixture.
[0005] This utility model provides a reinforcing adhesive bonding fixture, comprising:
[0006] The workbench has grooves that correspond to the shape of the product to be reinforced.
[0007] Two support bases are installed on the workbench, and both support bases are located on the same side of the groove;
[0008] A support plate, one end of which is provided with a rotating shaft, and the two ends of the rotating shaft are respectively rotatably connected to two support seats;
[0009] An adsorption plate is installed on a support plate and has several suction holes. The ends of the suction holes are connected to a vacuum generator through conduits. The vacuum generator is connected to a compressed air source through conduits and is used to adsorb the reinforcing material onto the adsorption plate.
[0010] The positioning mechanism, installed on the workbench, is used to position the reinforcing material adsorbed on the adsorption plate.
[0011] Furthermore, the positioning mechanism includes a first positioning element and a second positioning element, which are respectively located at two adjacent edges of the adsorption plate.
[0012] Furthermore, the first positioning component includes a first displacement platform and a first positioning pin installed on the first displacement platform, and the second positioning component includes a second displacement platform and a second positioning pin installed on the second displacement platform. Both the support base and the adsorption plate are provided with clearance grooves corresponding to the first positioning pin and the second positioning pin.
[0013] Furthermore, the first positioning element is configured as two sets, and the two sets of first positioning elements are distributed at intervals along the same side edge of the adsorption plate.
[0014] Furthermore, a rotating handle is installed on the support plate.
[0015] Furthermore, the worktable is provided with a through operating hole, and the operating hole is connected to the groove.
[0016] Furthermore, the bottom corners of the workbench are equipped with legs of the same height.
[0017] Furthermore, a support block is installed on the workbench to support the adsorption plate, and a rubber buffer layer is installed on the support block.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0019] By using a vacuum generator connected to the suction holes on the adsorption plate, the reinforcing material can be adsorbed and fixed onto the adsorption plate, improving production efficiency. Through the grooves that match the shape of the product to be reinforced, and the positioning mechanism that works with the adsorption plate, it can be ensured that the reinforcing material and the product to be reinforced are accurately placed in the correct position, improving the accuracy of alignment and reducing errors caused by manual operation. Attached Figure Description
[0020] The present invention will be further described below with reference to the accompanying drawings.
[0021] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the structure of this utility model. Figure 2 ;
[0023] The following are labels in the attached diagram: 1. Workbench; 11. Groove; 12. Rotating handle; 13. Operating hole; 2. Support base; 3. Support plate; 31. Rotating shaft; 4. Adsorption plate; 41. Suction hole; 42. Clearance groove; 5. Guide tube; 6. Vacuum generator; 7. Positioning mechanism; 71. First positioning element; 711. First displacement platform; 712. First positioning pin; 72. Second positioning element; 721. Second displacement platform; 722. Second positioning pin; 8. Support leg; 9. Support block. Detailed Implementation
[0024] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0025] like Figures 1 to 2 As shown, a reinforcing adhesive bonding fixture of this utility model includes:
[0026] Workbench 1, on which a groove 11 corresponding to the shape of the product to be reinforced is provided;
[0027] Two support bases 2 are installed on the workbench 1 and both support bases 2 are located on the same side of the groove 11;
[0028] The support plate 3 has a rotating shaft 31 at one end, and the two ends of the rotating shaft 31 are rotatably connected to two support seats 2 respectively.
[0029] Adsorption plate 4 is installed on support plate 3. It has several suction holes 41. The ends of the suction holes 41 are connected to vacuum generator 6 through conduit 5. Vacuum generator 6 is connected to compressed air source through conduit 5 and is used to adsorb reinforcing material onto adsorption plate 4.
[0030] Positioning mechanism 7, installed on workbench 1, is used to position the reinforcing material adsorbed on adsorption plate 4;
[0031] Workbench 1 is the basic platform of the fixture, used to support components. Groove 11 is used to place and position the product to be reinforced. During operation, the reinforcing material is placed on the adsorption plate 4, and the positioning mechanism 7 is used to precisely position the reinforcing material, ensuring that the reinforcing material can accurately adhere to the designated position of the product to be reinforced as the support plate 3 rotates. Vacuum generator 6 is a device that uses compressed air to generate a vacuum. Its working principle is based on the Venturi effect, which generates a vacuum by creating a pressure difference through a high-speed airflow in a specific structure. The compressed air source required by vacuum generator 6 is usually provided by an air compressor. The compressed air is processed by a dryer and a filter module to ensure that the air is clean and oil-free, in order to protect the vacuum system and other components. After drying and filtering, the air enters vacuum generator 6. The vacuum pressure generated by the conduit 5 tightly adsorbs the reinforcing material onto the adsorption plate 4, ensuring that it remains stable. By rotating the support plate 3 to the area of groove 11, i.e. above the product to be reinforced, vacuum generator 6 is turned off, the vacuum is released, and the reinforcing material is detached from the adsorption plate 4 and adhered to the product to be reinforced, thereby achieving efficient and precise adhesion of the reinforcing material.
[0032] The positioning mechanism 7 includes a first positioning element 71 and a second positioning element 72, which are located at two adjacent edges of the adsorption plate 4, respectively. By using the first positioning element 71 and the second positioning element 72 to perform dual-point positioning of the reinforcing material, the position of the material on the adsorption plate 4 can be ensured to be very accurate. Compared with single-point positioning, dual-point positioning can better prevent the reinforcing material from shifting or rotating during the adsorption process, thereby improving the accuracy of bonding. Due to the accurate and stable positioning, the entire bonding process can be completed more quickly, reducing the time required for rework due to material misalignment and improving overall production efficiency.
[0033] The preferred first positioning component 71 includes a first displacement platform 711 and a first positioning pin 712 mounted on the first displacement platform 711. The second positioning component 72 includes a second displacement platform 721 and a second positioning pin 722 mounted on the second displacement platform 721. Both the support base 2 and the adsorption plate 4 are provided with clearance grooves 42 corresponding to the first positioning pin 712 and the second positioning pin 722. The first displacement platform 711 and the second displacement platform 721 provide a platform that can move in a specific direction. The first positioning pin 712 and the second positioning pin 722 are used to align with preset holes or marks on the reinforcing material. The displacement platform allows the positioning pins to be finely adjusted to achieve higher positioning accuracy and ensure that the reinforcing material can be accurately attached to the designated position. Once the position of the displacement platform is set, the consistency and repeatability of each operation can be guaranteed. The clearance grooves 42 ensure that the support base 2 and the adsorption plate 4 can rotate freely without affecting the positioning pins.
[0034] Preferably, the first positioning element 71 is set in two groups, and the two groups of first positioning elements 71 are distributed at intervals along the same side edge of the adsorption plate 4. This design achieves multi-point fixation, making the positioning of the reinforcing material more accurate. For reinforcing materials with complex shapes or asymmetrical structures, the two groups of first positioning elements 71 can better adapt to their geometric characteristics and provide more reliable positioning support.
[0035] A rotating handle 12 is preferably installed on the support plate 3; the rotating handle 12 is used to manually adjust the angle and position of the support plate 3, simplifying the operation steps.
[0036] The preferred workbench 1 is provided with a through operating hole 13, and the operating hole 13 is connected to the groove 11; the operating hole 13 provides a direct channel for taking out the reinforced product, making the part taking process faster, reducing the time required for each operation, and thus improving the overall production efficiency.
[0037] The workbench 1 is preferably equipped with legs 8 of the same height at the bottom corners; this design ensures that the workbench 1 is evenly supported at the four corners, thereby ensuring the levelness of the workbench 1. The level workbench 1 is conducive to the precise positioning of the reinforcing material and the alignment of the product to be reinforced, which can improve the operation accuracy.
[0038] The preferred workbench 1 is equipped with a support block 9 that supports the adsorption plate 4. A rubber buffer layer is installed on the support block 9. The support block 9 provides a stable support point for the adsorption plate 4, ensuring that the support plate 3 and the adsorption plate 4 remain in a fixed position during the placement and adsorption of the reinforcing material, avoiding unnecessary movement or shaking. Stable support helps improve the positioning accuracy of the reinforcing material on the adsorption plate 4, thereby ensuring the quality of the final product. The rubber buffer layer provides cushioning and shock absorption, effectively absorbing and dispersing the impact force from the outside, reducing the risk of damage to the adsorption plate 4 and the reinforcing material. At the same time, it can reduce direct contact between mechanical parts, extend the service life of the equipment, and reduce maintenance costs.
[0039] This utility model discloses a reinforcing adhesive application fixture. During operation, the product to be reinforced is first placed in the groove 11 on the workbench 1 to ensure correct positioning. The reinforcing material is placed on the adsorption plate 4 and positioned using the first positioning element 71 and the second positioning element 72, aligning the first positioning pin 712 and the second positioning pin 722 with preset holes or marks on the reinforcing material. The vacuum generator 6 is activated, utilizing the negative pressure generated by the Venturi effect to firmly adsorb the reinforcing material onto the adsorption plate 4 through the suction hole 41. The angle of the support plate 3 is adjusted using the rotating handle 12 mounted on the support plate 3, causing the adsorption plate 4 to rotate to the groove 11 area, above the product to be reinforced. After reaching the target position and confirming it is correct, the vacuum generator 6 is turned off, releasing the vacuum pressure. At this point, the reinforcing material detaches from the adsorption plate 4 and adheres to the product to be reinforced. After reinforcement, the angle of the support plate 3 is adjusted using the rotating handle 12, causing the adsorption plate 4 to leave the groove 11 area and be placed on the support block 9. The reinforced product is then removed through the operating hole 13.
[0040] The reinforcing adhesive fixture of this utility model can be installed, connected, or set in a common mechanical manner, and can be implemented as long as it can achieve its beneficial effect.
[0041] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A reinforcing adhesive fixture, characterized in that, include: A workbench (1) has a groove (11) corresponding to the shape of the product to be reinforced. Two support bases (2) are installed on the workbench (1) and both support bases (2) are located on the same side of the groove (11); A support plate (3) has a rotating shaft (31) at one end, and the two ends of the rotating shaft (31) are rotatably connected to the two support seats (2); An adsorption plate (4) is installed on the support plate (3) and has several suction holes (41) on it. The ends of several suction holes (41) are connected to a vacuum generator (6) through a conduit (5). The vacuum generator (6) is connected to a compressed air source through a conduit (5) and is used to adsorb the reinforcing material onto the adsorption plate (4). The positioning mechanism (7) is installed on the workbench (1) and is used to position the reinforcing material adsorbed on the adsorption plate (4).
2. The reinforcing adhesive fixture as described in claim 1, characterized in that, The positioning mechanism (7) includes a first positioning element (71) and a second positioning element (72), which are located at two adjacent edges of the adsorption plate (4).
3. The reinforcing adhesive fixture as described in claim 2, characterized in that, The first positioning component (71) includes a first displacement platform (711) and a first positioning pin (712) installed on the first displacement platform (711). The second positioning component (72) includes a second displacement platform (721) and a second positioning pin (722) installed on the second displacement platform (721). Both the support base (2) and the adsorption plate (4) are provided with clearance grooves (42) corresponding to the first positioning pin (712) and the second positioning pin (722).
4. The reinforcing adhesive fixture as described in claim 2, characterized in that, The first positioning element (71) is configured in two groups, and the two groups of the first positioning element (71) are distributed at intervals along the same side edge of the adsorption plate (4).
5. The reinforcing adhesive fixture as described in claim 1, characterized in that, A rotating handle (12) is installed on the support plate (3).
6. The reinforcing adhesive fixture as described in claim 1, characterized in that, The workbench (1) is provided with a through operation hole (13), and the operation hole (13) is connected to the groove (11).
7. The reinforcing adhesive fixture as described in claim 1, characterized in that, The workbench (1) is provided with legs (8) of the same height at the bottom corners.
8. The reinforcing adhesive fixture as described in claim 1, characterized in that, The workbench (1) is equipped with a support block (9) for supporting the adsorption plate (4), and a rubber buffer layer is installed on the support block (9).