Tea cutting machine

Abstract

The utility model discloses a tea cutting machine, which relates to the technical field of tea leaf processing and comprises a cutting box, a guide plate for guiding is arranged above the cutting box, two cutting rollers for cutting are rotatably connected in the cutting box, connecting rods are fixedly connected in the two cutting rollers, gears for driving are fixedly connected at the right ends of the two connecting rods, and the gears are fixedly connected with the right ends of the two connecting rods. A connecting plate for bearing is fixedly connected to the right surface of the cutting box, an output shaft of a second motor is started to drive a fixed column fixed to the output shaft to rotate, the fixed column drives gears fixed to the fixed column to rotate together in the rotating process, and at the moment, the two gears are meshed and rotate relatively; the two gears drive the fixed connecting rods to rotate together in the rotating process, the two connecting rods drive the fixed cutting rollers to rotate in the rotating process, the two cutting rollers rotate relatively so that tea can be cut, and compared with a single cutting tool, the double-face simultaneous cutting mode greatly improves the cutting speed.

Description

TECHNICAL FIELD

[0001] The utility model relates to tea processing technical field, especially relate to a tea cutting machine. BACKGROUND

[0002] As the key equipment in the tea processing process, the tea cutting machine plays an important role in the tea forming process, which uses mechanical cutting principle to process tea raw materials into shapes and specifications meeting market demand. This kind of tea cutting machine is widely used in tea processing plants, small tea houses and other places. In practical application, the tea cutting machine usually needs to have the following structures and technologies:

[0003] 1. The cutting device is responsible for cutting tea, and its core component is a cutting tool or a cutting roller, which is usually made of high-hardness alloy steel to ensure sufficient cutting strength and durability.

[0004] 2. The power device provides power for cutting, which is usually driven by a motor with a power determined by the size and cutting efficiency of the tea cutting machine. The power is transmitted to the cutting device through a belt, chain or direct drive.

[0005] 3. The discharge device is used to collect cut tea, and its design needs to consider the discharge speed and state of tea. Some also have a screening function to separate tea crumbs or tea blocks that do not meet the specifications.

[0006] 4. The feeding device is responsible for the input of tea, and the common feeding hopper is usually made of stainless steel. Some also have a regulating valve or a conveyor belt to control the feeding speed and flow of tea.

[0007] Currently, to achieve efficient cutting and processing of tea, manufacturers have adopted various tea cutting machine design schemes. Some manufacturers have introduced rotary tea cutting machines that rely on high-speed rotation of the cutter around the center axis for cutting, which has high cutting efficiency and is suitable for large-scale tea processing. Some manufacturers use reciprocating tea cutting machines, whose cutters move reciprocally, and the cutting action is relatively accurate, which is beneficial for the fine processing of high-grade tea.

[0008] However, the aforementioned tea-cutting machines still have the following problems. Regarding the cutting method, most tea-cutting machines use single-sided cutting, which easily leads to uneven stress on the tea leaves, affecting cutting quality and resulting in broken or unevenly cut tea. For some high-grade tea varieties, this method cannot meet their fine processing requirements, and the cutting efficiency also needs improvement. In terms of feeding, the feed inlet is mostly fixed, making it difficult to adapt to tea raw materials of different shapes and sizes, as well as different production needs. This application proposes a solution to these problems: designing a tea-cutting machine with double-sided cutting and an adjustable feed inlet. This tea-cutting machine can improve cutting quality and efficiency, better adapt to the processing needs of various tea raw materials, reduce raw material waste and machine wear, and improve operational safety. Utility Model Content

[0009] In view of the shortcomings of the existing technology, this utility model provides a tea cutting machine that solves the problem that most tea cutting machines use single-sided cutting, which easily leads to uneven force on the tea leaves, affects the cutting quality, and causes the tea leaves to break or be cut unevenly.

[0010] To achieve the above objectives, this utility model provides the following technical solution:

[0011] A tea-cutting machine includes a cutting box, a guide plate above the cutting box for guiding, two cutting rollers for cutting rotatably connected inside the cutting box, a connecting rod fixedly connected inside each of the two cutting rollers, a drive gear fixedly connected to the right end of each of the two connecting rods, a load-bearing connecting plate fixedly connected to the right surface of the cutting box, a second motor fixedly connected to the right surface of the connecting plate, two slots opened on the inner wall of the guide plate, a blocking plate for blocking movably engaged in each of the two slots, a fixed plate for load-bearing fixedly connected to the right surface of the slots, a first motor fixedly installed on the right surface of the fixed plate, a screw rotatably connected to the left surface of the fixed plate, and two pairs of connecting posts fixedly connected to the lower surface of the guide plate, both of the connecting posts being fixedly connected to the cutting box.

[0012] Preferably, both connecting rods are rotatably connected to the cutting box, and a fixing column is fixedly connected to the right surface of the front gear among the two gears. The fixing column is rotatably connected to the connecting plate, and the second output shaft of the motor is fixedly connected to the fixing column.

[0013] Preferably, the screw is fixedly connected to the output shaft of the motor, and threaded holes are provided through the opposite surfaces of the two baffles. The two threaded holes are threadedly connected to the screw, and the two gears mesh with each other.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. During the rotation of the two gears, the fixed connecting rods will rotate together. During the rotation of the two connecting rods, the fixed cutting rollers will rotate. The two cutting rollers rotate relative to each other to cut the tea leaves. This method of cutting on both sides at the same time greatly improves the cutting speed and efficiency compared to a single cutting tool.

[0016] 2. During the cutting process, the output shaft of the starting motor drives the fixed screw to rotate. As the screw rotates, the two baffles fitted on it move due to the thread action. The relative movement of the two baffles adjusts the inlet of the guide plate. By adjusting the size of the feed inlet, the tea leaves can be ensured to enter the cutting box at a suitable speed, keeping the cutting device in optimal working condition, thereby improving the cutting accuracy and quality. Attached Figure Description

[0017] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0018] Figure 1 This is an overall structural diagram of the present invention;

[0019] Figure 2 This is a structural diagram of the cutting box of this utility model;

[0020] Figure 3 This is a structural diagram of the cutting roller of this utility model;

[0021] Figure 4 This is a structural diagram of the guide plate of this utility model.

[0022] Legend: 1. Cutting box; 2. Guide plate; 3. Fixing plate; 4. Motor 1; 5. Motor 2; 6. Connecting plate; 7. Gear; 8. Cutting roller; 9. Connecting rod; 10. Fixing column; 11. Slot; 12. Baffle plate; 13. Screw; 14. Connecting column; 15. Threaded hole. Detailed Implementation

[0023] This application provides a tea cutting machine that effectively solves the problem that most tea cutting machines use single-sided cutting, which easily leads to uneven stress on the tea leaves, affecting the cutting quality and causing the tea leaves to break or be cut unevenly. The tea cutting machine is designed with double-sided cutting and an adjustable feed inlet. This tea cutting machine can improve the cutting quality and efficiency, better adapt to the processing needs of various tea raw materials, reduce raw material waste and machine wear, and improve operational safety.

[0024] Example

[0025] like Figure 1 ,Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in this application embodiment effectively solves the problem that most tea cutting machines use single-sided cutting, which easily leads to uneven force on the tea leaves, affecting the cutting quality and causing the tea leaves to break or be cut unevenly. The overall idea is as follows:

[0026] To address the problems existing in the prior art, this utility model provides a tea cutting machine, including a cutting box 1, a guide plate 2 for guiding is provided above the cutting box 1, two cutting rollers 8 for cutting are rotatably connected inside the cutting box 1, a connecting rod 9 is fixedly connected inside each of the two cutting rollers 8, and a drive gear 7 is fixedly connected to the right end of each of the two connecting rods 9, a load-bearing connecting plate 6 is fixedly connected to the right surface of the cutting box 1, and a motor 5 is fixedly connected to the right surface of the connecting plate 6, two slots 11 are opened on the inner wall of the guide plate 2, and a baffle plate 12 for blocking is movably engaged in each of the two slots 11, and the right surface of the slots 11 is fixed. A fixed plate 3 for bearing is connected. A motor 4 is fixedly installed on the right surface of the fixed plate 3. A screw 13 is rotatably connected to the left surface of the fixed plate 3. Two pairs of connecting columns 14 are fixedly connected to the lower surface of the guide plate 2. Both connecting columns 14 are fixedly connected to the cutting box 1. During use, tea leaves are put into the cutting box 1 through the guide plate 2. The guide plate 2 guides the tea leaves into the space between the two cutting rollers 8. At this time, the motor 5 is started and its output shaft will drive the fixed column 10 fixed to it to rotate. During the rotation of the fixed column 10, it will drive the gear 7 fixed to it to rotate together. At this time, the two gears 7 mesh and rotate relative to each other.

[0027] Both connecting rods 9 are rotatably connected to the cutting box 1. The right surface of the front gear 7 is fixedly connected to a fixed column 10, which is rotatably connected to the connecting plate 6. The output shaft of the second motor 5 is fixedly connected to the fixed column 10. During the rotation of the two gears 7, the fixed connecting rods 9 will rotate together. During the rotation of the two connecting rods 9, the fixed cutting rollers 8 will rotate. The relative rotation of the two cutting rollers 8 can cut the tea leaves. This method of cutting on both sides at the same time greatly improves the cutting speed and efficiency compared to a single cutting tool.

[0028] The screw 13 is fixedly connected to the output shaft of the motor 4. Threaded holes 15 are provided on the opposite surfaces of the two baffle plates 12, and both threaded holes 15 are threadedly engaged with the screw 13. The two gears 7 mesh with each other. During the cutting process, the output shaft of the motor 4 is started, which drives the fixed screw 13 to rotate. During the rotation of the screw 13, the two baffle plates 12 fitted on it move due to the thread action. The relative movement of the two baffle plates 12 adjusts the inlet of the guide plate 2. By adjusting the size of the inlet, the tea leaves can be ensured to enter the cutting box 1 at a suitable speed, keeping the cutting device in optimal working condition, thereby improving the cutting accuracy and quality.

[0029] Among them, the cutting box 1 is the main structure of the tea cutting machine, which contains components such as the cutting roller 8, and is used for cutting tea leaves.

[0030] Guide plate 2: Guides the tea leaves into the cutting box 1, ensuring that the tea leaves fall accurately between the two cutting rollers 8, and plays a guiding role;

[0031] Fixing plate 3: Fixes components such as motor 1 4 and slot 11, providing support and installation foundation for related structures;

[0032] Motor 4 and Motor 5: The output shafts rotate to drive the screw 13 to rotate, thereby adjusting the position of the baffle 12 and adjusting the size of the feed inlet; their output shafts drive the fixed column 10 to rotate, which in turn drives the gear 7 and the cutting roller 8 to rotate, providing cutting power;

[0033] Connecting plate 6: Fixes motor 2 5 and gear 7, supports related components and ensures stable operation;

[0034] Gear 7: Two gears 7 mesh with each other and drive the cutting roller 8 to rotate relative to each other under the drive of motor 2 5, so as to achieve double-sided cutting;

[0035] Cutting roller 8: Cuts tea leaves by rotating relative to them to process them into the required shape and specifications;

[0036] Connecting rod 9: Connects gear 7 and cutting roller 8, transmits power, and makes cutting roller 8 rotate with gear 7;

[0037] Fixed column 10: connects the output shaft of motor 25 to gear 7 to realize power transmission and ensure stable rotation of gear 7;

[0038] Slot 11: Provides a movable locking space for the baffle 12, allowing the baffle 12 to move and adjust within the slot 11;

[0039] Baffle 12: By moving within the slot 11 of the guide plate 2, the size of the inlet of the guide plate 2 is adjusted to control the amount of tea leaves fed;

[0040] Screw 13: Rotates under the drive of motor 4, and is threadedly connected to baffle 12, driving baffle 12 to move;

[0041] Connecting column 14: connects guide plate 2 and cutting box 1, so that guide plate 2 is stably fixed above cutting box 1;

[0042] Threaded hole 15: It is formed on the baffle plate 12 and is threaded with the screw 13 to enable the baffle plate 12 to move as the screw 13 rotates.

[0043] Working principle:

[0044] During use, tea leaves are fed into the cutting box 1 through the guide plate 2. The guide plate 2 guides the tea leaves between the two cutting rollers 8. At this time, the motor 5 is started, causing the two cutting rollers 8 to rotate relative to each other to cut the tea leaves. This method of cutting on both sides simultaneously greatly improves the cutting speed and efficiency compared to a single cutting tool. During the cutting process, the output shaft of the motor 4 is started, which drives the fixed screw 13 to rotate together. This causes the two baffle plates 12 to move relative to each other, thereby adjusting the inlet of the guide plate 2. By adjusting the size of the inlet, the tea leaves can be ensured to enter the cutting box 1 at a suitable speed, keeping the cutting device in the best working state at all times, thereby improving the cutting accuracy and quality.

[0045] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A tea-cutting machine, comprising a cutting box (1), characterized in that, A guide plate (2) for guiding is provided above the cutting box (1). Two cutting rollers (8) for cutting are rotatably connected inside the cutting box (1). A connecting rod (9) is fixedly connected inside each of the two cutting rollers (8). A gear (7) for driving is fixedly connected to the right end of each of the two connecting rods (9). A connecting plate (6) for bearing is fixedly connected to the right surface of the cutting box (1). Among them, the right surface of the connecting plate (6) is fixedly connected to the motor (5), the inner wall of the guide plate (2) has two slots (11), and the two slots (11) are movably engaged with the blocking plates (12) for blocking. The right surface of the slots (11) is fixedly connected to the fixing plate (3) for bearing, the right surface of the fixing plate (3) is fixedly installed with the motor (4), and the left surface of the fixing plate (3) is rotatably connected with the screw (13).

2. The tea-cutting machine as described in claim 1, characterized in that: Two pairs of connecting posts (14) are fixedly connected to the lower surface of the guide plate (2); Both of the connecting columns (14) are fixedly connected to the cutting box (1).

3. A tea-cutting machine as described in claim 1, characterized in that: Both connecting rods (9) are rotatably connected to the cutting box (1).

4. A tea-cutting machine as described in claim 1, characterized in that: A fixing post (10) is fixedly connected to the right surface of the front gear (7) of the two gears (7); The fixed column (10) is rotatably connected to the connecting plate (6).

5. A tea-cutting machine as described in claim 4, characterized in that: The output shaft of the second motor (5) is fixedly connected to the fixed column (10).

6. A tea-cutting machine as described in claim 1, characterized in that: The screw (13) is fixedly connected to the output shaft of motor (4).

7. A tea-cutting machine as described in claim 1, characterized in that: Both of the two grid plates (12) have threaded holes (15) through their opposite surfaces; Both of the threaded holes (15) are threadedly connected to the screw (13).

8. A tea-cutting machine as described in claim 1, characterized in that: The two gears (7) mesh with each other.

Images