Efficient guide float valve tower plate

Abstract

The utility model provides an efficient guide float valve tower plate, which relates to the technical field of chemical tower plates and comprises a tower plate body, the tower plate body is step-shaped, the top of the tower plate body is provided with an open hole, two sides in the open hole are provided with sliding grooves, float valves are arranged in the open hole, the front surface and the back surface of each float valve are provided with open grooves, and the open grooves are communicated with the sliding grooves. Firstly, the stepped design of the tower plate body is combined with the specific hole layout, so that layered flow of gas and liquid phases is greatly promoted, gas and liquid contact is more sufficient, and the mass transfer efficiency is remarkably improved. The gas is ensured to be uniformly dispersed by virtue of accurate trepanning parameters, so that the problem of low local mass transfer efficiency caused by non-uniform gas distribution is avoided, and a solid foundation is laid for efficient and stable operation of the whole rectification process.

Description

TECHNICAL FIELD

[0001] The utility model relates to chemical tower plate technical field especially relates to a kind of efficient guiding float valve tray. BACKGROUND

[0002] In numerous industrial fields such as chemical industry, petroleum refining, rectification, gas-liquid mass transfer separation process is one of the core links, and as the key component of gas-liquid mass transfer equipment such as rectifying column, the performance of tower plate is directly related to the efficiency of the whole production process, product quality and cost control. Although the traditional tower plate technology, such as bubble cap tray, has the advantages of large operation flexibility and liquid leakage resistance.

[0003] Although the existing float valve tray such as bubble cap tray has the advantages of large operation flexibility and liquid leakage resistance, it still has the following problems: 1. After the gas passes through the float valve, it flows to the dispersion, lacks effective guiding mechanism, and cannot form a uniform and beneficial gas-liquid mixing area on the top of the tower plate, so that the gas-liquid contact in some areas is poor, and the mass transfer efficiency needs to be further improved; 2. During long-term operation, impurities are easily accumulated in the openings and periphery of the tower plate, and the cleaning method mainly depends on regular manual cleaning, which not only consumes a lot of manpower and time cost, but also may cause equipment corrosion due to untimely cleaning, thereby shortening the service life of the equipment.

[0004] Therefore, an efficient guiding float valve tray is needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides an efficient guiding float valve tray.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an efficient guiding float valve tray, comprising a tower plate body, the shape of the tower plate body is stepped, a hole is formed in the top of the tower plate body, sliding grooves are formed on both sides in the hole, float valves are installed in the hole, slots are formed on the front and back of the float valves, through columns are penetrated through the middle of the slots, and movable sleeves are sleeved on the outside of the through columns.

[0007] Preferably, a connecting column is installed on the top of the movable sleeve, a guide vane is threadedly connected to the top end of the connecting column, the shape of the guide vane is a canard shape, and a slice is arranged on the bottom of the guide vane.

[0008] Preferably, the guide vane is inclined to one side after being unfolded, the guide vane is arranged in the slot after being folded, and the guide vane can swing within a range of 25°.

[0009] Preferably, guiding support arms are installed on both sides of the bottom of the float valve, and the shape of the guiding support arm is L-shaped.

[0010] Preferably, one side of the bottom end of the guiding support arm is provided with a sliding block, the sliding block and the sliding groove are in sliding connection and are matched with each other.

[0011] Preferably, the middle part of the bottom end of the float valve is movably connected with a rotating base, the bottom of the rotating base is provided with a movable rotating shaft, the middle part of the movable rotating shaft is clamped with an embedded disc, the outer sides and the front and back surfaces of the embedded disc are all threadedly connected with connectors, the end parts of the connectors are all provided with fan blades, and the outer part of the fan blades is provided with cleaning brush hairs.

[0012] Preferably, the bottom end of the movable rotating shaft is provided with a gear disc, the outer part of the gear disc is provided with a gear, and the bottom of one side of the gear disc is inclined.

[0013] Beneficial effects

[0014] In the utility model, firstly, the stepped design of the tray body in combination with the specific hole layout greatly promotes the layered flow of the gas-liquid two phases, makes the gas-liquid contact more sufficient, and the mass transfer efficiency is significantly improved.The accurate hole parameter ensures that the gas is uniformly dispersed, avoids the problem of low local mass transfer efficiency caused by uneven gas distribution, and lays a foundation for the efficient and stable operation of the whole rectification process.Secondly, the light and high-strength characteristics of the float valve and the matching guiding support structure not only ensure the smoothness and accuracy of the float valve lifting, reduce the probability of mechanical failure, but also reduce the equipment operation energy consumption.Furthermore, the unique duck wing-shaped design and flexible swing function of the guide vane can guide the gas flow direction in real time according to the working condition, optimize the gas-liquid mixing effect, and further strengthen the mass and heat transfer.Finally, the fan blades and the cleaning assembly realize self-cleaning by using the kinetic energy of the gas, continuously maintain the cleanliness of the tray hole and the surrounding area, effectively prevent the accumulation of impurities from hindering the mass transfer, ensure the long-term stable operation of the equipment, comprehensively improve the purity and yield of the rectification product, and reduce the production cost.

[0015] In the utility model, the whole efficient guiding float valve tray brings many benefits to the gas-liquid mass transfer related industry.From the process point of view, the reasonable structure of the tray promotes the orderly flow of gas-liquid in different areas, strengthens the component separation effect, greatly improves the product quality, and meets higher production standards.The agile response characteristics of the float valve cooperate with the fine regulation of the guide vane to the gas flow, expand the gas-liquid interaction space, accelerate the mass transfer rate, improve the production efficiency, shorten the rectification period, and mean that the yield per unit time is increased.In terms of equipment maintenance, the self-cleaning system composed of fan blades and vibrators greatly reduces the artificial cleaning burden, reduces the equipment downtime maintenance time, reduces the risk of equipment corrosion and damage caused by impurities, and prolongs the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the overall structure diagram of the utility model;

[0017] Figure 2 is a front view of the float valve of the utility model;

[0018] Figure 3 is a structure diagram of the embedded disc of the utility model;

[0019] Figure 4 is a side view of the float valve of the utility model.

[0020] Legend:

[0021] 1, tray body; 2, float valve; 3, opening; 4, sliding groove; 5, flow guide piece; 6, embedded disc; 7, gear disc; 8, slice; 9, slot; 10, connecting column; 11, penetrating column; 12, movable sleeve; 13, rotating base; 14, movable rotating shaft; 15, guide support arm; 16, sliding block; 17, joint; 18, fan piece; 19, cleaning bristles. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.

[0023] The specific embodiments of the utility model are described below in combination with the drawings. Embodiment one:

[0025] Reference Figures 1-4 , an efficient guide float valve tray, including tray body 1, the shape of tray body 1 is ladder-shaped, the top of tray body 1 is provided with opening 3, both sides in opening 3 are provided with sliding groove 4, float valve 2 is installed in opening 3, the front and back of float valve 2 are provided with slot 9, the middle part in slot 9 is penetrated by penetrating column 11, and movable sleeve 12 is sleeved on the outside of penetrating column 11.

[0026] The top of movable sleeve 12 is provided with connecting column 10, the top end of connecting column 10 is screw-connected with flow guide piece 5, the shape of flow guide piece 5 is duck wing-shaped, and the bottom of flow guide piece 5 is provided with slice 8.

[0027] Flow guide piece 5 is inclined to the top direction of one side after being unfolded, flow guide piece 5 is in slot 9 after being stored, flow guide piece 5 can swing within the range of 25 °, and in the actual use process, for example Figure 2As shown, the position of the slot 9 near the bottom of the movable sleeve 12 is installed with a limiting block, when the entire float valve 2 is in the opening 3, the flow guide 5 is vertically stored in the slot 9, when the entire float valve 2 is ejected, the flow guide 5 will be unfolded because the flow guide 5 does not receive pressure.

[0028] The two sides of the bottom of the float valve 2 are provided with guide support arms 15, which are L-shaped.

[0029] The bottom end of the guide support arm 15 is provided with a sliding block 16, which is in sliding connection with the sliding groove 4 and is adapted to each other.

[0030] The middle of the bottom end of the float valve 2 is movably connected with a rotating base 13, the bottom of the rotating base 13 is provided with a movable rotating shaft 14, the middle of the movable rotating shaft 14 is clamped with an embedded disc 6, the two sides and the front and back of the outer part of the embedded disc 6 are threadedly connected with connectors 17, the end of the connector 17 is provided with a fan blade 18, the outer part of the fan blade 18 is provided with cleaning bristles 19, the fan blade 18 here is similar to the principle of bamboo dragonfly, the entire fan blade 18 is soft material, after rotating, the fan blade 18 will be straight, the cleaning bristles 19 on the fan blade 18 will clean the surrounding impurities, and a vibrator is installed in the fan blade 18.

[0031] The bottom end of the movable rotating shaft 14 is provided with a gear disc 7, the outer part of the gear disc 7 is provided with a gear, the bottom of one side of the gear disc 7 is inclined, the gear disc 7 is downward, when the bottom is impacted by gas, the gear disc 7 will rotate, and the components at the top of the gear disc 7 will rotate. Specific embodiment two:

[0033] Reference Figures 1-4 The soft material used by the flow guide 5, the fan blade 18 and the cleaning bristles 19 is a composite material of rubber and polyurethane, the rubber provides flexibility to adapt to different working conditions of swinging and rotating, and the polyurethane enhances wear resistance and prolongs service life.

[0034] The tower plate body 1 is designed in a stepped shape, the height difference of each step is 50mm, which facilitates the stratified flow of gas and liquid in different areas and improves the mass transfer efficiency. The diameter of the tower plate is adapted to the actual size of the tower body to ensure uniform distribution of gas and avoid excessive or insufficient gas velocity.

[0035] The thickness of the float valve 2 is 5mm, and the length and width dimensions are adapted to the size of the opening, which is slightly smaller than the diameter of the opening to ensure smooth lifting in the opening, and the maximum lifting height is 40mm.

[0036] The length of the deflector 5 is 60mm and the width is 20mm when it is unfolded, and it is completely hidden in the slot 9 when it is stored, the depth of the slot 9 is 25mm and the width is 22mm, which ensures that the deflector can move freely.

[0037] The L-shaped long side of the guide support arm 15 is 40mm and the short side is 20mm, the size of the sliding block 16 is tightly matched with the sliding groove 4, the depth of the sliding groove 4 is 10mm and the width is 15mm, the diameter of the fan blade 18 is 50mm and the thickness is 3mm, the length of the cleaning brush 19 is 10mm, which is uniformly distributed on the edge of the fan blade, the power of the vibrator is 10W and the frequency is 50Hz, which can effectively shake off the attached impurities.

[0038] A rubber sealing ring is installed at the contact edge of the float valve 2 and the opening 3 to prevent gas leakage and ensure that all the gas passes from below the float valve 2 to push the float valve 2 to work and improve the utilization rate of gas. The key connection is used at the clamping part of the movable rotating shaft 14 and the embedded disc 6 to ensure that they rotate synchronously, and a sealing sleeve is installed at the connection to prevent impurities from entering and affecting rotation.

[0039] In gas-liquid mass transfer equipment such as rectifying column, high-efficiency guide float valve tray plays a key role. When gas rises from below the tray, it first hits the gear disc 7, and due to the inclination of the gear disc 7 to one side of the bottom, the impact force of the gas makes it rotate around the shaft. The rotation of the gear disc 7 drives the top-connected movable rotating shaft 14, embedded disc 6 and fan blade 18 to rotate together. The fan blade 18 changes straight according to the principle of bamboo dragonfly in rotation, and the external cleaning brush 19 sweeps the impurities accumulated around and below the opening of the tray, preventing the opening from being blocked or affecting the flow of gas, while the vibrator works to further shake off stubborn impurities, ensuring that the gas passage is unobstructed,

[0040] As the gas flow increases, the pressure rises, and the gas enters below the opening 3 to push the float valve 2 upward. The guide support arms 15 on both sides of the bottom of the float valve 2 rise stably along the sliding groove 4 through the sliding block 16, ensuring that the float valve 2 rises vertically and avoids deviation or jamming. At this time, since the deflector 5 is no longer pressed by the opening wall, it expands within a range of 25° around the through column 11 and tilts to the top of one side under the action of its own gravity and gas flow. The deflector 5 in the shape of a wing directs the gas flow to a specific direction, making the gas evenly dispersed above the tray, enhancing the gas-liquid contact effect and promoting the mass and heat transfer process. The liquid flows from above the tray and fully mixes and contacts with the rising gas under the guidance of the deflector 5, realizing efficient separation of components. When the gas flow decreases, the float valve 2 falls back into the opening 3 under the action of its own gravity, and the deflector 5 is stored back into the slot 9, returning to the initial state and waiting for the next operation cycle.

[0041] In summary:

[0042] 1、In the device, the whole guiding float valve tray is designed ingeniously, and various components work cooperatively to effectively improve the gas-liquid mass transfer efficiency. The tray body 1 is in a ladder shape, and the unique structure combined with the layout of the openings 3 creates good conditions for the layered flow of gas and liquid. The opening parameters are accurately set to ensure uniform gas dispersion. The float valve 2 is made of lightweight and high-strength material, and is matched with the stable guiding structure composed of the L-shaped guiding support arm 15, the sliding block 16 and the sliding groove 4 to ensure smooth and vertical lifting and to avoid operation failure. The guide vane 5 is flexible and variable, and can be freely stored and expanded. The duck wing-shaped design skillfully guides the gas flow to optimize the gas-liquid contact. The fan blade 18 and the auxiliary cleaning component are a highlight. The soft composite material is flexible and wear-resistant. The impurities are rotated and cleaned under the principle of bamboo dragonfly. The vibrator provides power to completely clean the blockage. The inclined gear disc 7 is driven by gas to ensure self-cleaning and unobstructed gas passage. From the material to the structure, from the static design to the dynamic operation, the device provides reliable and efficient tray solutions for processes such as rectification, and effectively promotes the mass transfer and separation process in industrial production.

[0043] 2、The efficient guiding float valve tray has excellent performance in the field of gas-liquid mass transfer. From the basic structure, the ladder architecture of the tray body 1 and the reasonable opening 3 planning lay the foundation for high efficiency, and different specifications and sizes are finely matched with actual needs. The float valve 2 is a key dynamic component, which is made of aluminum alloy material, is light and tough, responds to gas driving, and cooperates with the precisely designed slot 9 and the through column 11 to realize flexible regulation of the guide vane 5 to control the gas flow direction and expand the gas-liquid interaction area. The components associated with the bottom rotating base 13 are excellent, the movable rotating shaft 14 links the fan blade 18 and the cleaning brush 19, and uses the kinetic energy of gas to automatically clean impurities and maintain the cleanliness of the device. Stable connection design such as key connection and sealing treatment ensures long-term reliable operation. Whether it is the dynamic response under the impact of gas or the stable mass transfer of liquid flowing through, each link is closely linked to provide a valuable innovation example for the upgrading of tower equipment in the chemical, rectification and other industries, which is expected to significantly improve production efficiency and product quality.

[0044] In the utility model, unless another definite provision and limitation, first feature is in second feature "on" or "under", can include first and second feature direct contact, also can include first and second feature is not direct contact but is through the contact between them another feature. Moreover, first feature is in second feature "on", "upper" and "upper surface" includes first feature is in second feature right above and oblique above, or just indicates first feature horizontal height is higher than second feature. First feature is in second feature "under", "lower" and "under" includes first feature is in second feature right below and oblique below, or just indicates first feature horizontal height is less than second feature.

[0045] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency guided floating valve tray, comprising a tray body (1), characterized in that: The tower plate body (1) is stepped in shape. The top of the tower plate body (1) is provided with an opening (3). Sliding grooves (4) are provided on both sides of the opening (3). A float valve (2) is installed in the opening (3). A slot (9) is provided on the front and back of the float valve (2). A through column (11) is passed through the middle of the slot (9). A movable sleeve (12) is sleeved on the outside of the through column (11). A connecting column (10) is installed on the top of the movable sleeve (12). A guide plate (5) is threaded to the top of the connecting column (10). The guide plate (5) is canard-shaped. A slice (8) is provided at the bottom of the guide plate (5).

2. The high-efficiency guided floating valve tray according to claim 1, characterized in that: When the guide vane (5) is unfolded, it is tilted to the top of one side. When the guide vane (5) is folded up, it is inside the slot (9).

3. The high-efficiency guided floating valve tray according to claim 2, characterized in that: The guide vane (5) can swing within a certain angle range.

4. The high-efficiency guided floating valve tray according to claim 1, characterized in that: The bottom of the float valve (2) is equipped with guide support arms (15) on both sides, and the guide support arms (15) are L-shaped.

5. The high-efficiency guided floating valve tray according to claim 4, characterized in that: A sliding block (16) is installed on one side of the bottom end of the guide support arm (15). The sliding block (16) and the sliding groove (4) are slidably connected and adapted to each other.

6. The high-efficiency guided floating valve tray according to claim 1, characterized in that: A rotating base (13) is movably connected to the middle of the bottom end of the float valve (2). A movable rotating shaft (14) is installed at the bottom of the rotating base (13). A disc (6) is snapped into the middle of the movable rotating shaft (14). A connector (17) is threaded to both sides, front and back of the disc (6). A fan blade (18) is installed at the end of the connector (17). A cleaning brush (19) is provided on the outside of the fan blade (18).

7. The high-efficiency guided floating valve tray according to claim 6, characterized in that: The bottom end of the movable shaft (14) is equipped with a gear disk (7), the gear disk (7) has teeth on the outside, and the gear disk (7) is tilted to one side of the bottom.

Images