Deblocking and screening machine for tea caking

By designing a tea clumping de-clumping and sieving machine, which utilizes de-clumping components and serpentine electric heating tubes to de-clump and dry tea leaves, the processing efficiency and quality problems caused by tea clumping are solved, achieving highly efficient tea sieving.

CN223655501UActive Publication Date: 2025-12-12YINGDE CHUANGMEI AGRI DEV CO LTD
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Patent Information

Application Number
CN202423152664.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-12
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing tea sieving machines cannot effectively break up and disperse clumps of tea leaves, affecting processing efficiency and quality, and increasing costs.

Method used

A tea leaf clump breaking and sieving machine was designed, which includes a breaking component and a serpentine electric heating tube. The breaking rod is driven to rotate by a geared motor and the tea leaves are broken and dried through the mesh disc and the serpentine electric heating tube. The tea leaves are pushed down by a rubber scraper.

Benefits of technology

It effectively breaks down and disperses tea leaves, improves screening results, enhances processing efficiency and quality, and reduces processing difficulty and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea leaf deblocking and screening machines, in particular to a tea leaf caking deblocking and screening machine which comprises a tea leaf vibrating and screening machine body, a feeding hopper is fixedly installed at the feeding end of the tea leaf vibrating and screening machine body, and a deblocking assembly is arranged on the feeding hopper. The deblocking assembly comprises a discharging hopper fixedly installed on the top face of the feeding hopper, a vertical cylinder is fixedly installed at the top end of the discharging hopper, a supporting frame is fixedly installed on the top face of the vertical cylinder, a gear motor is fixedly installed at the center position of a top plate body of the supporting frame, and a long shaft which is vertically arranged is fixedly installed at the tail end of an output shaft of the gear motor. A plurality of deblocking rods are fixedly installed on the long shaft, a mesh disc is fixedly installed on the inner wall of a bottom barrel body of the vertical barrel, a snakelike electric heating pipe is fixedly installed on the mesh disc, and a discharging gap is formed between every two adjacent pipe bodies of the snakelike electric heating pipe. The tea leaf deblocking and dispersing device facilitates deblocking and dispersing operation of caked tea leaves and is convenient to use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tea leaf unblocking and screening machine technical field, concretely relates to a kind of tea leaf unblocking and screening machine of tea bunching. BACKGROUND

[0002] In the tea processing process, usually need to carry out screening operation to tea, through screening, realize the screening of different grades of tea, beneficial to guarantee the quality of each level of tea size uniform, improve aesthetic, carry out the screening operation of tea, mostly on corresponding tea screening machine, the types of tea screening machine on the market are more, most of the tea screening machine is through the mode of vibration to make tea complete screening operation through corresponding screen.

[0003] But most of the tea screening machine in the specific processing process, only play the effect of screening tea, cannot unblock, dispersing operation to input tea bunching, since tea fresh leaf surface is easy to be hardened and caked due to the moisture brought when picking or placed for too long in container, at this time, tea cannot unblock, dispersing will affect screening effect, this bunching phenomenon not only affects the subsequent processing efficiency and quality of tea, also increases processing difficulty and cost, brings inconvenience to user.In view of this, we propose a kind of tea unblocking and screening machine of tea bunching. UTILITY MODEL CONTENT

[0004] The utility model is to provide a kind of tea unblocking and screening machine of tea bunching, to solve the defect proposed in the above background art.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of tea unblocking and screening machine of tea bunching, including tea leaf vibration screening sieve main body, the feed inlet of the tea leaf vibration screening sieve main body is fixedly installed with feed hopper, the feed hopper is provided with unblocking assembly, the unblocking assembly includes the discharge hopper fixedly installed on the top surface of the feed hopper, the top end of the discharge hopper is fixedly installed with vertical cylinder, the top surface of the vertical cylinder is fixedly installed with support frame, the top plate body center position of the support frame is fixedly installed with speed reducer, the output shaft end of the speed reducer is fixedly installed with long shaft, the long shaft is fixedly installed with multiple unblocking rods, the bottom cylinder inner wall of the vertical cylinder is fixedly installed with mesh disc, the mesh disc is fixedly installed with serpentine electric heating tube, the adjacent two pipe bodies of the serpentine electric heating tube are all provided with discharging gap.

[0007] Preferably, the bottom of the feed hopper is provided with the discharge hole being communicated with the tea leaf vibration screening sieve main body, the rear side wall of the feed hopper is set to be inclined downward 45 ° ~ 60 ° to the discharge hole side.

[0008] The bottom of the tea leaf vibrating screening sieve body is fixedly provided with a plurality of support legs arranged in a matrix mode, and the bottom end of the support leg is fixedly provided with a fixed base.

[0009] Preferably, the mesh disc is a mesh plate structure, and the section of the deblocking rod is circular.

[0010] Preferably, the bottom rod body of the long shaft is fixedly provided with a bottom scraper above the mesh disc.

[0011] Preferably, the bottom surface of the bottom scraper is fixedly provided with a plurality of rubber scraping strips arranged in a linear and equidistant mode, and a spacing gap is arranged between two adjacent rubber scraping strips.

[0012] Preferably, the end of the bottom scraper is fixedly provided with a fixed seat fixedly arranged on the long shaft.

[0013] Preferably, the outer diameter of the lower hopper gradually increases from top to bottom, and the lower projection of the lower hopper coincides with the lower projection of the feeding hopper.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] 1、The deblocking assembly is arranged, so that the deblocking rod is driven to rotate by the speed reducer motor during use, the bunched tea leaves are stirred to be scattered, the deblocking operation is completed, the bunched tea leaves are blocked by the mesh disc, so that the bunched tea leaves do not directly fall, and the water is discharged by cooperating with the serpentine electric heating pipe, so that the tea leaves are not easily adhered and bunched, and the effect that the tea leaves are deblocked and dispersed is achieved.

[0016] 2、The material falling gap is arranged, so that the tea leaves after deblocking can normally fall, and the bottom scraper and the rubber scraping strip are arranged, so that the tea leaves are pushed to the corresponding through hole part or the material falling gap part in the mesh disc and then fall downward. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic view of the utility model;

[0018] Figure 2 It is an explosion structure schematic view of the utility model;

[0019] Figure 3 It is a part structure schematic view of the utility model;

[0020] Figure 4 It is a part structure schematic view of the utility model;

[0021] Figure 5Part structure diagram three of the utility model shows

[0022] Figure 6 The utility model provides a kind of technical scheme: Figure 4 Enlarged view of A in the middle;

[0023] The meaning of each reference numeral in the figure is as follows:

[0024] 1, tea leaf vibrating screen main body;10, feed hopper;11, discharge hole;12, support leg;13, fixed base;

[0025] 2, unblock assembly;20, hopper;21, vertical cylinder;22, support frame;23, speed reducer;24, long shaft;25, unblock rod;26, bottom scraper;261, rubber scraping strip;262, gap;263, fixed seat;27, mesh disc;28, serpentine electric heating tube;281, blanking gap. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be apparently and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a kind of tea leaf unblock screen separator, including tea leaf vibrating screen main body 1, tea leaf vibrating screen main body 1 is existing conventional technology, here no longer tedious;

[0028] Specifically, the feed end of tea leaf vibrating screen main body 1 is fixedly installed with feed hopper 10, and feed hopper 10 is provided with unblock assembly 2, and unblock assembly 2 includes hopper 20 fixedly installed on the top surface of feed hopper 10, and the top end of hopper 20 is fixedly installed with vertical cylinder 21, and the top surface of vertical cylinder 21 is fixedly installed with support frame 22, and the top plate body center position of support frame 22 is fixedly installed with speed reducer 23, and the output shaft end of speed reducer 23 is fixedly installed with long shaft 24 arranged vertically, and a plurality of unblock rods 25 are fixedly installed on long shaft 24, to realize the rotation of long shaft 24 and unblock rod 25 driven by speed reducer 23, to realize the unblocking and dispersing operation of tea leaf group;

[0029] Specifically, the bottom of the vertical cylinder 21 is fixedly installed with a mesh disc 27, which is a mesh-shaped plate structure. The cross section of the deblocking rod 25 is circular, so that the deblocking rod 25 is not easy to cause damage to the tea leaves after colliding with the tea leaves. The mesh disc 27 is fixedly installed with a serpentine electric heating pipe 28. Adjacent two pipe bodies of the serpentine electric heating pipe 28 are provided with a discharging gap 281, so as to realize heating by the serpentine electric heating pipe 28, promote water evaporation, and improve the deblocking effect.

[0030] In the embodiment, the bottom of the feeding hopper 10 is provided with a discharging hole 11 which is in communication with the tea leaf vibrating screen body 1. The rear wall of the feeding hopper 10 is inclined downward by 45°-60° toward the discharging hole 11, so as to make the discharging more smooth.

[0031] Specifically, the bottom of the tea leaf vibrating screen body 1 is fixedly installed with a plurality of support legs 12 arranged in a matrix. The bottom end of the support leg 12 is fixedly installed with a fixed base 13, so as to realize supporting operation by the fixed base 13 and the support leg 12.

[0032] Further, the bottom of the long shaft 24 is fixedly installed with a bottom scraper 26. The bottom scraper 26 is located above the mesh disc 27. The bottom surface of the bottom scraper 26 is fixedly installed with a plurality of rubber scraping strips 261 arranged in a linear equal interval. Adjacent two rubber scraping strips 261 are provided with a spacing gap 262. With the rotation of the rubber scraping strip 261, the tea leaves at the mesh disc 27 and the serpentine electric heating pipe 28 can fall down along the through hole in the mesh disc 27 and the discharging gap 281.

[0033] In addition, the end of the bottom scraper 26 is fixedly installed with a fixed seat 263. The fixed seat 263 is fixedly installed on the long shaft 24 by a plurality of fastening screws, so as to facilitate the fixed installation operation.

[0034] It is worth mentioning that the outer diameter of the lower hopper 20 increases from top to bottom. The lower projection of the lower hopper 20 coincides with the lower projection of the feeding hopper 10, so as to make the discharging more smooth.

[0035] The block-disassembling and screening machine for tea baling can make the tea baling dry and then be scattered when the tea is put into the vertical cylinder 21, and the dispersed tea can fall down on the tea vibrating screen body 1 through the through holes and the material falling gaps 281 in the mesh disc 27, and the tea baling is accumulated on the mesh disc 27, at this time, the external power supply is connected to the speed reducer 23 and the speed reducer 23 is worked, the output shaft of the speed reducer 23 is rotated to drive the long shaft 24 and the block-disassembling rod 25 to rotate, the block-disassembling and dispersing operation of the tea baling is realized, in addition, the external power supply is connected to the serpentine electric heating pipe 28 and the serpentine electric heating pipe 28 is worked, the serpentine electric heating pipe 28 starts to heat and promotes the evaporation of water, and the tea baling can be scattered after being dried, in addition, the long shaft 24 is rotated to drive the bottom scraper 26 to rotate, the rubber scraping strip 261 is further rotated, the tea is pushed to fall down from the through holes and the material falling gaps 281 in the mesh disc 27 more smoothly by the rubber scraping strip 261, and after the tea is all fallen on the tea vibrating screen body 1, the screening operation is further carried out by the tea vibrating screen body 1.

[0036] The basic principle, main features and advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall into the scope of the utility model which is claimed to be protected. The protection scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A deagglomerating and sizing machine for tea lumps, comprising a tea vibrating sizing screen body (1), characterized in that: The feeding end of the tea vibrating screen sieving body (1) is fixedly installed with a feeding hopper (10). A deblocking assembly (2) is provided on the feeding hopper (10). The deblocking assembly (2) includes a discharge hopper (20) fixedly installed on the top surface of the feeding hopper (10). A vertical cylinder (21) is fixedly installed at the top of the discharge hopper (20). A support frame (22) is fixedly installed on the top surface of the vertical cylinder (21). The center of the top plate of the support frame (22) is fixed. A geared motor (23) is installed, and a vertically arranged long shaft (24) is fixedly installed at the end of the output shaft of the geared motor (23). Multiple disassembly rods (25) are fixedly installed on the long shaft (24). A mesh plate (27) is fixedly installed on the inner wall of the bottom cylinder of the vertical cylinder (21). A serpentine electric heating tube (28) is fixedly installed on the mesh plate (27). A material drop gap (281) is provided between two adjacent tubes of the serpentine electric heating tube (28).

2. A de-agglomerating and sizing machine for tea leaf clumps according to claim 1, characterised in that: The bottom of the feed hopper (10) is provided with a discharge hole (11) that communicates with the inner part of the tea vibrating screen (1). The rear side wall of the feed hopper (10) is inclined downward at 45° to 60° toward the discharge hole (11).

3. A de-agglomerating and sizing machine for tea leaf clumps according to claim 1, characterized in that: The bottom of the tea vibrating screen sieving body (1) is fixedly equipped with multiple support legs (12) arranged in a matrix, and the bottom end of the support legs (12) is fixedly equipped with a fixed base (13).

4. A de-agglomerating and sizing machine for tea leaf clumps according to claim 1, characterized in that: The perforated plate (27) has a perforated plate structure, and the cross-section of the disassembly rod (25) is circular.

5. The de-agglomerating and sizing machine for tea leaf bunches according to claim 1, characterized in that: A bottom scraper (26) is fixedly installed on the bottom rod of the long shaft (24), and the bottom scraper (26) is located above the mesh plate (27).

6. A de-agglomerating and sizing machine for tea leaf clumps according to claim 5, characterised in that: Multiple rubber scraper strips (261) arranged linearly and at equal intervals are fixedly installed on the bottom surface of the bottom scraper (26), and a gap (262) is provided between each two adjacent rubber scraper strips (261).

7. A de-agglomerating and sizing machine for tea leaf clumps according to claim 6, characterised in that: The bottom scraper (26) is fixedly mounted with a fixing seat (263) at its end, and the fixing seat (263) is fixedly mounted on the long shaft (24).

8. The de-agglomerating and sizing machine for tea leaf bunches according to claim 1, characterized in that: The outer diameter of the feed hopper (20) increases from top to bottom, and the lower projection of the feed hopper (20) coincides with the lower projection of the feed hopper (10).