Automatic tin bar adding device for wave soldering and wave soldering equipment
By designing a combination of solder bar housing, chain, and timing belt, the problems of inconvenient replenishment and high noise in existing automatic solder bar feeding devices have been solved, achieving smooth solder bar replenishment and low-noise conveying, and improving the automation and user experience of wave soldering equipment.
Patent Information
- Application Number
- CN202422963148.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing automatic solder bar feeding device is located on top of the wave soldering equipment, which is inconvenient for replenishment. The solder bar falls vertically and is prone to jamming or splashing, and it is noisy, failing to achieve automation and user-friendliness.
Design an automatic solder bar feeding device for wave soldering, including a solder bar box, a chain device, a solder bar lifting motor and a solder bar conveying device. The solder bar is lifted and conveyed by the chain and synchronous belt. An inclined guide plate and a U-shaped guide groove are used to reduce noise and avoid solder jamming and splashing.
It achieves convenient and low-noise solder bar replenishment, avoids solder jamming and splattering, improves the user experience, and enhances automation and user-friendliness.
Smart Images

Figure CN223656193U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of wave -soldering equipment, especially a wave -soldering automatic tin bar device and wave -soldering equipment. BACKGROUND
[0002] When the wave -soldering machine works, the molten solder needs to form the tin wave on the spout by the action of pump, realizes the welding of the connecting point of the PCB loaded with components, and the process of welding will consume the tin, which needs to add the tin bar to the tin furnace in real time by artificial or the corresponding automatic tin bar device, some existing automatic tin bar devices are arranged on the top of wave -soldering equipment (usually about 1750mm high), and it is extremely inconvenient to supply the tin bar to the device, and when the device adds the tin bar to the tin furnace, the tin bar falls vertically, the difference is big, the noise is big, the tin bar is easily stuck and splashed, and the automation and humanization are not better realized.
[0003] Therefore, the utility model aims at providing a new technical scheme to solve the existing technical problems. UTILITY MODEL CONTENT
[0004] In order to overcome the insufficient of prior art, the utility model provides a wave -soldering automatic tin bar device and wave -soldering equipment, and solves the technical defects of inconvenient tin adding, easy tin sticking or splashing and poor practical experience of prior art.
[0005] The utility model solves technical problems by adopting the technical scheme of:
[0006] A wave -soldering automatic tin bar device, including the tin bar box of having the inner chamber, be provided with first rotating shaft and second rotating shaft in the inner chamber of tin bar box, be provided with chain device between first rotating shaft with second rotating shaft, chain device includes chain and even be provided with tin bar box on chain, be provided with tin bar lifting motor on the front side and rear side of tin bar box, be provided with transmission between the output shaft of tin bar lifting motor with first rotating shaft or second rotating shaft, tin bar lifting motor can drive first rotating shaft or second rotating shaft through transmission, be provided with front side opening and rear side opening respectively in the front side and rear side of tin bar box, be provided with box door in the front side opening of tin bar box, be provided with tin bar conveying device on the rear side wall of tin bar box, tin bar conveying device includes conveying synchronous belt, be provided with deflector for guiding the tin bar on tin bar box to the conveying synchronous belt on the rear side opening of tin bar box.
[0007] As the further improvement of the above technical scheme, the chain device includes the first sprocket arranged on the first rotating shaft, the second sprocket arranged on the second rotating shaft and the chain mentioned above, and the chain is arranged between the first sprocket and the second sprocket.
[0008] As a further improvement of the above technical solution, the first sprocket, the second sprocket and the chain cooperate to form a sprocket assembly, the sprocket assembly has two groups, and the two ends of the tin strip box are respectively fixedly connected to two chains corresponding to the two groups of sprocket assemblies.
[0009] As a further improvement of the above technical solution, the transmission device comprises a driving sprocket arranged on the output shaft of the tin strip lifting motor, a driven sprocket arranged on the first rotating shaft or the second rotating shaft, and a transmission chain arranged between the driving sprocket and the driven sprocket, and the tin strip lifting motor can drive the first rotating shaft or the second rotating shaft to rotate through the driving sprocket, the transmission chain and the driven sprocket.
[0010] As a further improvement of the above technical solution, the tin strip conveying device comprises a conveying drive motor and a conveying synchronous wheel rotating shaft, a driving synchronous wheel is arranged on the output shaft of the conveying drive motor, a driven synchronous wheel is arranged on the conveying synchronous wheel rotating shaft, and the conveying synchronous belt is arranged between the driving synchronous wheel and the driven synchronous wheel, and the conveying drive motor can drive the conveying synchronous belt to rotate through the driving synchronous wheel.
[0011] As a further improvement of the above technical solution, the guide plate comprises an inclined guide plate and a U-shaped guide groove, and the conveying synchronous belt extends through the bottom of the U-shaped guide groove.
[0012] As a further improvement of the above technical solution, the guide plate is arranged at the rear opening of the tin strip box, wherein the inclined guide plate of the guide plate is located in the inner cavity of the tin strip box, and the U-shaped guide groove of the guide plate extends from the rear opening to the outside of the tin strip box.
[0013] As a further improvement of the above technical solution, the U-shaped guide groove is arranged obliquely.
[0014] As a further improvement of the above technical solution, the tin strip box is a bearing box with an L-shaped cross section, and the tin strip box comprises a bearing plate, a connecting folded plate and a limiting folded plate which are bent and formed from both sides of the bearing plate, the connecting folded plate is used for fixedly connecting with the chain, and the limiting folded plate is used for limiting the tin strip carried on the tin strip box.
[0015] The utility model also provides:
[0016] A wave-soldering equipment, the wave-soldering equipment includes the wave-soldering automatic tin strip feeding device.
[0017] The wave-soldering automatic tin-bar adding device and the wave-soldering equipment have the advantages that the tin-bar supplement is convenient, noise is small, the situation of tin blockage or tin splashing is avoided in application, and use experience is better.
[0018] In conclusion, the wave-soldering automatic tin-bar adding device and the wave-soldering equipment solve the technical defects of inconvenient tin adding, easy tin blockage or tin splashing, and poor practical experience of the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0019] The utility model is further described below in combination with the drawings and embodiments.
[0020] Figure 1 is another structure split drawing of the utility model;
[0021] Figure 2 is another structure split drawing of the utility model;
[0022] Figure 3 is the assembly schematic drawing of the utility model;
[0023] Figure 4 is the internal structure schematic drawing of the utility model;
[0024] Figure 5 is the structure schematic drawing of tin-bar conveying device in the utility model;
[0025] Figure 6 is the structure schematic drawing of deflector in the utility model;
[0026] Figure 7 is the structure schematic drawing of tin-bar box in the utility model. DETAILED DESCRIPTION
[0027] The utility model will be described clearly and completely below in combination with embodiments and drawings to fully understand the purpose, features and effects of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments, and other embodiments obtained by the skilled in the art without creative labor based on the embodiments of the utility model all belong to the protection scope of the utility model. In addition, all the coupling / connection relations in the patent are not single component direct connection, but can be used to form better coupling structure by adding or reducing coupling auxiliary parts according to the specific implementation situation. The various technical features in the utility model creation can be combined interactively without mutual contradiction and conflict, and the utility model is referred toFigures 1-7
[0028] With reference to the drawings Figure 1 , Figure 2 , Figure 3 , Figure 4 , a wave soldering automatic tin bar device, including tin bar box body 1 with inner cavity, box door 14, first rotating shaft 11, second rotating shaft 12, tin bar lifting motor 13, chain device, transmission device and tin bar conveying device 5. Specifically, the inner cavity of the tin bar box body 1 is provided with the first rotating shaft 11 and the second rotating shaft 12, the first rotating shaft 11 and the second rotating shaft 12 are provided with the chain device, the chain device includes chain 23 and the chain 23 is uniformly provided with tin bar box 3, in some embodiments, the first sprocket 21, the second sprocket 22 and the chain 23 cooperate to form a sprocket assembly, the sprocket assembly has two groups, and the two ends of the tin bar box 3 are respectively fixedly connected on the two chains 23 corresponding to the two groups of sprocket assemblies. The tin bar box 1 is provided with a tin bar lifting motor 13, and the output shaft of the tin bar lifting motor 13 is provided with a transmission device between the first rotating shaft 11 or the second rotating shaft 12. The tin bar lifting motor 13 can drive the rotating shaft 11 or the second rotating shaft 12 through the transmission device, and the front side and the rear side of the tin bar box 1 are respectively provided with front side opening and rear side opening. The tin bar box 1 is provided with a box door 14 at the front side opening thereof, and the tin bar box 1 is provided with a tin bar conveying device 5 at the rear side wall thereof. The tin bar conveying device 5 includes a conveying synchronous belt 55, and the rear side opening of the tin bar box 1 is provided with a flow guide plate 6 for guiding the tin bar on the tin bar box 3 to the conveying synchronous belt 55. In specific application, after the box door 14 is opened, the tin bar 9 to be conveyed is placed in the tin bar box 3 in the inner cavity of the tin bar box 1, and the tin bar box 3 has a plurality of tin bars 9. After starting work, the tin bar lifting motor 13 drives the first rotating shaft 11 or the second rotating shaft 12 to rotate through the transmission device, the first rotating shaft 11 or the second rotating shaft 12 drives the chain 23 to rotate, further, the chain 23 drives the tin bar box 3 close to the front side opening, and synchronously, the tin bar box 3 close to the rear side of the tin bar box 1 descends, completing the lifting work of the tin bar 9. When the tin bar box 3 reaches the highest point and rotates downward, the tin bar 9 slowly falls to the bottom of the previous tin bar box 3, and the back plate 15 of the tin bar box 1 is used as a tin bar limiting part. When the tin bar box 3 reaches the radius range of the second sprocket 22, the gap between the tin bar box 3 and the back plate 15 becomes larger and larger, and the gap between the back plate 15 and the tin bar box 3 becomes larger and larger. When the gap is greater than the width of the tin bar, the tin bar slides onto the flow guide plate 6, the flow guide plate 6 guides the tin bar 9 into the tin bar conveying device 5 and further conveys the tin bar 9 forward through the conveying synchronous belt 55.
[0029] Referring to Figure 7In the embodiment, the tin strip box 3 is a bearing box with L-shaped cross section, which comprises a bearing plate 31 and connecting flaps 32 and limiting flaps 33 bent from both sides of the bearing plate 31. The connecting flaps 32 are used for fixed connection with the chain 23, and the limiting flaps 33 are used for limiting the tin strips carried on the tin strip box 3. Overall, the tin strip box 3 is L-shaped and open on both sides, which facilitates manual loading of tin strips 9 on the tin strip box 3. Due to the open structure of the tin strip box 3 on both sides, the four tin strip boxes 3 at the bottom of the inner cavity of the tin strip box 1 cannot store tin strips 9. Therefore, the number of tin strip boxes 3 is designed to be 25, which meets the market requirement of storing 20 kg of tin strips, about 20 strips, in one box.
[0030] Referring to Figure 6 In some embodiments, the flow guide plate 6 comprises an inclined guide plate 61 and a U-shaped guide groove 62, and the conveying synchronous belt 55 extends through the bottom of the U-shaped guide groove 62. In the embodiment, the inclined guide plate 61 is arranged at an angle of 130°, which is used to guide the tin strips 9 from the tin strip box 3 into the U-shaped guide groove 62. The U-shaped guide groove 62 is arranged obliquely, specifically, the groove bottom of the U-shaped guide groove 62 is inclined at an angle of 3-4° with the horizontal plane, which facilitates the forward conveying of the tin strips 9 by the conveying synchronous belt 55 and reduces noise. In terms of position setting, the flow guide plate 6 is arranged at the rear opening of the tin strip box 1, wherein the inclined guide plate 61 of the flow guide plate 6 is located in the inner cavity of the tin strip box 1, and the U-shaped guide groove 62 of the flow guide plate 6 extends from the rear opening to the outside of the tin strip box 1.
[0031] Referring to Figure 1 , Figure 2 In some embodiments, the chain device comprises a first sprocket 21 arranged on the first rotating shaft 11, a second sprocket 22 arranged on the second rotating shaft 12, and the chain 23 described above, which is wound between the first sprocket 21 and the second sprocket 22. The transmission device comprises a driving sprocket 41 arranged on the output shaft of the tin strip lifting motor 13, a driven sprocket 42 arranged on the first rotating shaft 11 or the second rotating shaft 12, and a transmission chain 43 wound between the driving sprocket 41 and the driven sprocket 42. The tin strip lifting motor 13 can drive the first rotating shaft 11 or the second rotating shaft 12 to rotate through the driving sprocket 41, the transmission chain 43, and the driven sprocket 42. In the embodiment, the tin strip lifting motor 13 drives the first rotating shaft 11 to rotate through the driving sprocket 41, the transmission chain 43, and the driven sprocket 42. The first rotating shaft 11 drives the first sprocket 21 to rotate, and the first sprocket 21 drives the chain 23 to make a rotary motion. In the process of making a rotary motion, the chain 23 synchronously drives the tin strip box 3 to make a lifting or descending action, thereby completing the lifting and descending work of the tin strips 9.
[0032] Referring toFigure 5 In some embodiments, the tin bar conveying device 5 comprises a conveying drive motor 51 and a conveying synchronous wheel rotating shaft 52, a driving synchronous wheel 53 is arranged on the output shaft of the conveying drive motor 51, a driven synchronous wheel 54 is arranged on the conveying synchronous wheel rotating shaft 52, the conveying synchronous belt 55 is arranged between the driving synchronous wheel 53 and the driven synchronous wheel 54, and the conveying drive motor 51 can drive the conveying synchronous belt 55 to rotate through the driving synchronous wheel 53. Wherein, the conveying drive motor 51 is installed in the inner cavity of the tin bar box 1, and the conveying synchronous belt rotating shaft 52 is installed at the rear side of the tin bar box 1. In other embodiments, the rotating synchronous belt and the synchronous wheel can be used to replace the conveying synchronous belt 55 and the synchronous wheel as long as the implementation requirements are met.
[0033] In the technical solution, the whole device is about 940mm high from the ground, only one tin bar 9 falls on each tin bar box 3 in each beat, the tin bar 9 is conveyed to the tin furnace through the conveying synchronous belt 55 which is slightly higher than the upper surface of the tin furnace, the tin bar supplementing work is realized, the supplementing is convenient, the noise is small, the tin is not blocked and splashed, the device is more automatic and humanized, and the use experience is good.
[0034] Based on the above-mentioned wave-soldering automatic tin bar adding device, the utility model further provides:
[0035] A wave-soldering equipment, the wave-soldering equipment comprises the wave-soldering automatic tin bar adding device.
[0036] The above is a specific description of the preferred implementation of the utility model, but the utility model creation is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the present application.
Claims
1. A wave soldering automatic tin bar feeding device, characterized in that: The tin strip box body (1) is provided with a first rotating shaft (11) and a second rotating shaft (12) in the inner cavity, a chain device is arranged between the first rotating shaft (11) and the second rotating shaft (12), the chain device comprises a chain (23), and tin strip boxes (3) are uniformly arranged on the chain (23); a tin strip lifting motor (13) is arranged on the tin strip box body (1), a transmission device is arranged between the output shaft of the tin strip lifting motor (13) and the first rotating shaft (11) or the second rotating shaft (12), the tin strip lifting motor (13) can drive the first rotating shaft (11) or the second rotating shaft (12) through the transmission device, front and rear openings are respectively formed in the front side and the rear side of the tin strip box body (1), a door (14) is arranged at the front opening of the tin strip box body (1), a tin strip conveying device (5) is arranged on the rear side wall of the tin strip box body (1), the tin strip conveying device (5) comprises a conveying synchronous belt (55), and a guide plate (6) for guiding the tin strip on the tin strip box (3) to the conveying synchronous belt (55) is arranged at the rear opening of the tin strip box body (1).
2. The apparatus according to claim 1, wherein: The chain device comprises a first sprocket (21) arranged on the first rotating shaft (11), a second sprocket (22) arranged on the second rotating shaft (12) and the chain (23) mentioned above, and the chain (23) is arranged between the first sprocket (21) and the second sprocket (22).
3. The apparatus according to claim 2, wherein: The first sprocket (21), the second sprocket (22) and the chain (23) cooperatively form a sprocket assembly, the sprocket assembly has two groups, and the two ends of the tin strip box (3) are fixedly connected to two chains (23) corresponding to the two groups of sprocket assemblies.
4. The apparatus according to claim 1, wherein: The transmission device comprises a driving sprocket (41) arranged on the output shaft of the tin strip lifting motor (13), a driven sprocket (42) arranged on the first rotating shaft (11) or the second rotating shaft (12) and a transmission chain (43) arranged between the driving sprocket (41) and the driven sprocket (42), and the tin strip lifting motor (13) can drive the first rotating shaft (11) or the second rotating shaft (12) to rotate through the driving sprocket (41), the transmission chain (43) and the driven sprocket (42).
5. The apparatus according to claim 1, wherein: The tin strip conveying device (5) comprises a conveying drive motor (51) and a conveying synchronous wheel rotating shaft (52), the output shaft of the conveying drive motor (51) is provided with a driving synchronous wheel (53), the conveying synchronous wheel rotating shaft (52) is provided with a driven synchronous wheel (54), the driving synchronous wheel (53) and the driven synchronous wheel (54) are provided with the conveying synchronous belt (55), and the conveying drive motor (51) can drive the conveying synchronous belt (55) to rotate through the driving synchronous wheel (53).
6. The apparatus according to claim 1, wherein: The guide plate (6) comprises an inclined guide plate (61) and a U-shaped guide groove (62), and the conveying synchronous belt (55) extends through from the bottom of the U-shaped guide groove (62).
7. The apparatus according to claim 6, wherein: The flow guide plate (6) is arranged at the rear opening of the tin bar box (1), wherein the inclined guide plate (61) of the flow guide plate (6) is located in the inner cavity of the tin bar box (1), and the U-shaped guide groove (62) of the flow guide plate (6) extends from the rear opening to the outside of the tin bar box (1).
8. The apparatus according to claim 6, wherein: The U-shaped guide groove (62) is arranged in an inclined manner.
9. The apparatus of claim 1, wherein: The tin bar box (3) is an L-shaped bearing box in cross section, which comprises a bearing plate (31) and connecting folded plates (32) and limiting folded plates (33) bent and formed from both sides of the bearing plate (31), the connecting folded plates (32) are used for fixed connection with the chain (23), and the limiting folded plates (33) are used for limiting the tin bar carried on the tin bar box (3).
10. A wave soldering apparatus characterized by: The equipment comprises the automatic tin bar feeding device of the wave soldering according to any one of claims 1-9.