Burr polishing device for capacitor cover plate production
By designing a burr-removing device for capacitor cover production with a clamping and limiting mechanism, the problem of difficulty in controlling the force and angle during the polishing process was solved, achieving a more efficient and precise polishing effect and reducing worker fatigue.
Patent Information
- Application Number
- CN202520235143.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-14
AI Technical Summary
When deburring existing capacitor covers, it is difficult to precisely control the grinding force and angle, resulting in poor grinding effect and easy fatigue of workers, which affects efficiency and accuracy.
A burr-removing device for capacitor cover plate production, including a clamping mechanism and a limiting mechanism, was designed. The clamping mechanism enables rapid clamping and unclamping of the capacitor cover plate, while the limiting mechanism and the grinding mechanism enable precise angle adjustment, improving grinding uniformity and efficiency.
This improved the polishing effect and efficiency of capacitor cover plates, ensured the uniformity and precision of the polishing process, and reduced worker fatigue.
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Figure CN223656670U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor cover plate manufacturing technology, specifically to a deburring device for capacitor cover plate manufacturing. Background Technology
[0002] A capacitor is an electronic component that stores electrical energy in an electric field. It is often simply called a capacitor. The capacitor cover is an important part of the capacitor. It is usually located on the top or end of the capacitor and serves to seal, fix and connect it.
[0003] Existing capacitor covers typically include materials such as metal and plastic. Capacitor covers made from different types of materials usually require different processing techniques. For metal covers, stamping is often used, while for plastic covers, injection molding is often used. Regardless of whether the capacitor cover is made by stamping or injection molding, it usually needs to be deburred to avoid affecting the electrical performance of the capacitor cover and the stability of the product.
[0004] Considering that existing capacitor cover plates are typically polished by workers holding the cover plate and rubbing it against the polishing equipment, it is difficult for workers to accurately control the polishing force and angle during the polishing process. This results in poor polishing effect and workers are prone to fatigue after working for a long time, which reduces the polishing efficiency and accuracy of the capacitor cover plates. Utility Model Content
[0005] The purpose of this invention is to provide a burr removal device for capacitor cover production.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] A deburring device for capacitor cover plate production is provided, comprising a support frame, a support plate, a motor, a rotating shaft, a clamping mechanism, and a grinding mechanism. The support plate is fixedly mounted on the support frame, the motor is fixedly mounted on the support frame, the rotating shaft is fixedly mounted on the output shaft of the motor, and the clamping mechanism is fixedly mounted on the rotating shaft for clamping and fixing the capacitor cover plate. The grinding mechanism is fixedly mounted on the support plate for grinding the capacitor cover plate. The clamping mechanism includes a placement plate, a rotating disk, and a limiting mechanism. The placement plate is fixedly mounted on the rotating shaft, the rotating disk is rotatably mounted on the placement plate, and the limiting mechanism is fixedly mounted on the rotating disk for limiting the rotation disk.
[0008] Furthermore, the clamping mechanism also includes a guide post, a moving rod, and a clamping block. A straight groove is provided on the placement plate, and an arc-shaped groove is provided on the rotating disk. The moving rod can be slidably installed in the straight groove and the arc-shaped groove. The guide post is fixedly installed in the straight groove and passes through the moving rod. The clamping block is fixedly installed on the moving rod.
[0009] Furthermore, the limiting mechanism includes a wedge block, which is connected to the rotating disk by a spring. A slot is provided on the placement plate, allowing the wedge block to be slidably mounted on the rotating disk and engaging with the slot.
[0010] Furthermore, the limiting mechanism also includes a cylindrical rod, a sleeve, and an extrusion column. The cylindrical rod is fixedly installed on the rotating disk, the sleeve is slidably installed on the cylindrical rod, the extrusion column is fixedly installed on the sleeve, the extrusion column is slidably installed on the cylindrical rod, and the extrusion column penetrates the rotating disk. An inclined groove is provided on the wedge.
[0011] Furthermore, the grinding mechanism includes an electric telescopic rod, a slider, a fixed frame, a cylindrical block, a cylindrical tube, a connecting rod, and a grinding block. The electric telescopic rod is fixedly installed on the support plate, the slider is slidably installed on the support plate, and the slider is fixedly connected to the output end of the electric telescopic rod. The fixed frame is fixedly installed on the slider, the cylindrical block is rotatably installed on the fixed frame, the cylindrical tube is fixedly installed on the cylindrical block, and the connecting rod is slidably installed on the cylindrical tube, and the connecting rod is fixedly connected to the grinding block.
[0012] Furthermore, the grinding mechanism also includes a hinge rod, a moving ring, a threaded rod, and a second motor. The threaded rod is rotatably mounted on the cylindrical block. The moving ring and the connecting rod are connected by the hinge rod, and the moving ring is threadedly connected to the threaded rod. The two ends of the hinge rod are respectively hinged to the moving ring and the connecting rod. The second motor is fixedly mounted on the fixed frame, and the output shaft of the second motor is fixedly connected to the cylindrical block.
[0013] Furthermore, the rotating shaft is rotatably connected to the support frame, and the rotating shaft is rotatably connected to the rotating disk.
[0014] The beneficial effects of this utility model are as follows: This deburring device for capacitor cover production, through its clamping and limiting mechanisms, enables rapid clamping or release of the capacitor cover when the rotating disk rotates, resulting in more uniform grinding of the capacitor cover and thus improving grinding effect and efficiency. Furthermore, the grinding device allows for more precise adjustment of the angle and position of the grinding block, further enhancing the overall effectiveness of the grinding device. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments of this utility model will be briefly introduced below.
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the disassembled structure of the clamping mechanism of this utility model;
[0018] Figure 3 This is a schematic diagram of the disassembled structure of the limiting mechanism of this utility model;
[0019] Figure 4 This is a cross-sectional view of the rotating disk of this utility model;
[0020] Figure 5 For the present utility model Figure 4 Enlarged structural diagram of section A;
[0021] Figure 6 This is a schematic diagram of the main structure of the grinding mechanism of this utility model.
[0022] In the diagram: 1. Support frame; 2. Support plate; 3. Motor 1; 4. Rotating shaft; 5. Clamping mechanism; 51. Placement plate; 52. Rotating disk; 53. Guide column; 54. Moving rod; 55. Clamping block; 56. Straight groove; 57. Arc groove; 58. Limiting mechanism; 581. Wedge block; 582. Spring; 583. Inclined groove; 584. Cylindrical rod; 585. Sleeve; 586. Extrusion column; 587. Slot; 6. Grinding mechanism; 61. Electric telescopic rod; 62. Slider; 63. Fixing frame; 64. Cylindrical block; 65. Cylindrical tube; 66. Connecting rod; 67. Grinding block; 68. Hinge rod; 69. Moving ring; 610. Threaded rod; 611. Motor 2. Detailed Implementation
[0023] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0024] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0025] Reference Figure 1The device shown is a burr-removing device for capacitor cover production, comprising a support frame 1, a support plate 2, a motor 3, a rotating shaft 4, a clamping mechanism 5, and a grinding mechanism 6. The support plate 2 is fixedly installed on the support frame 1, and the support frame 1 provides support and fixation for the support plate 2. The motor 3 is fixedly installed on the support frame 1. By starting the motor 3, the rotating shaft 4 can be driven to rotate. The rotating shaft 4 is fixedly installed on the output shaft of the motor 3. The rotation of the rotating shaft 4 drives the clamping mechanism 5 to rotate. The clamping mechanism 5 is fixedly installed on the rotating shaft 4 and is used to clamp and fix the capacitor cover. By fixing the capacitor cover with the clamping mechanism 5 and driving the capacitor cover to rotate, the grinding process of the capacitor cover is achieved. The grinding mechanism 6 is fixedly installed on the support plate 2. The support plate 2 supports and fixes the grinding mechanism 6. The grinding mechanism 6 is used to grind the capacitor cover plate. The angle and position of the grinding block 67 can be precisely adjusted through the grinding mechanism 6, thereby improving the grinding effect on the capacitor cover plate.
[0026] Reference Figure 2 The clamping mechanism 5 includes a placement plate 51, a rotating disk 52, and a limiting mechanism 58. The placement plate 51 is fixedly installed on the rotating shaft 4. By placing the capacitor cover plate on the placement plate 51, the capacitor cover plate can be clamped and fixed. The rotating disk 52 is rotatably installed on the placement plate 51. The limiting mechanism 58 is fixedly installed on the rotating disk 52. The limiting mechanism 58 is used to limit the rotating disk 52. Through the limiting mechanism 58, it is convenient for the operator to quickly limit or release the limiting effect of the rotating disk 52, thereby facilitating the quick installation and removal of the capacitor cover plate.
[0027] Reference Figure 2 The clamping mechanism 5 also includes a guide post 53, a moving rod 54, and a clamping block 55. A straight groove 56 is provided on the placement plate 51, and an arc groove 57 is provided on the rotating disk 52. The straight groove 56, the arc groove 57, and the moving rod 54 are arranged in a circular array of four. The moving rod 54 can be slidably installed in the straight groove 56 and the arc groove 57. Through the rotation effect of the rotating disk 52, the moving rod 54 can slide along the inner side of the arc groove 57 and the straight groove 56 at the same time, thereby driving the clamping block 55 to move. The guide post 53 is fixedly installed in the straight groove 56 and passes through the moving rod 54. The guide post 53 guides the moving rod 54 and prevents the moving rod 54 from rotating during movement. The clamping block 55 is fixedly installed on the moving rod 54. The clamping surface of the clamping block 55 is made of rubber. Through the movement effect of the clamping block 55, it can clamp or release the capacitor cover plate.
[0028] Reference Figure 3 and Figure 4The limiting mechanism 58 includes a wedge 581, which is connected to the rotating disk 52 by a spring 582. The spring 582 ensures that the wedge 581 remains engaged with the slot 587 without external force, thereby limiting the rotation disk 52. The placement plate 51 has slots 587 arranged in a circular array. By engaging the wedge 581 with slots 587 at different positions, the rotating disk 52 can be limited at different positions. The wedge 581 can be slidably mounted on the rotating disk 52 and engaged with the slot 587. The sliding action of the wedge 581 allows it to engage or disengage with the slot 587.
[0029] Reference Figures 3 to 5 The limiting mechanism 58 also includes a cylindrical rod 584, a sleeve 585, and a pressing column 586. The cylindrical rod 584 is fixedly installed on the rotating disk 52. The operator can hold the cylindrical rod 584 to drive the rotating disk 52 to rotate. The sleeve 585 is slidably installed on the cylindrical rod 584. The sliding effect of the sleeve 585 can drive the pressing column 586 to slide. The pressing column 586 is fixedly installed on the sleeve 585. The top of the pressing column 586 is inclined to facilitate pressing the wedge block 581. The pressing column 586 is slidably installed on the cylindrical rod 584 and passes through the rotating disk 52. When the operator slides the sleeve 585, it can drive the pressing column 586 to press the wedge block 581, thereby releasing the wedge block 581 from the locking effect of the slot 587. The wedge block 581 has an inclined groove 583.
[0030] Reference Figure 1 and Figure 6 The grinding mechanism 6 includes an electric telescopic rod 61, a slider 62, a fixed frame 63, a cylindrical block 64, a cylindrical tube 65, a connecting rod 66, and a grinding block 67. The electric telescopic rod 61 is fixedly installed on the support plate 2. By activating the electric telescopic rod 61, the slider 62 can be driven to move vertically. The slider 62 is slidably installed on the support plate 2, and the slider 62 is fixedly connected to the output end of the electric telescopic rod 61. The movement of the slider 62 can drive the fixed frame 63 to move. The fixed frame 63 is fixedly installed on the slider 62. The moving effect can drive the cylindrical block 64 to move. The cylindrical block 64 is rotatably mounted on the fixed frame 63. The moving effect of the cylindrical block 64 can drive the cylindrical cylinder 65 to move. The cylindrical cylinder 65 is fixedly mounted on the cylindrical block 64. The moving effect of the cylindrical cylinder 65 can drive the connecting rod 66 to move. The connecting rod 66 is slidably mounted on the cylindrical cylinder 65 and is fixedly connected to the grinding block 67. The moving effect of the connecting rod 66 can drive the grinding block 67 to move, thereby adjusting the position of the grinding block 67.
[0031] Reference Figure 1 and Figure 6 The grinding mechanism 6 also includes a hinge rod 68, a moving ring 69, a threaded rod 610, and a motor 611. The threaded rod 610 is rotatably mounted on the cylindrical block 64. The rotation of the threaded rod 610 drives the moving ring 69 to move. The moving ring 69 is connected to the connecting rod 66 via the hinge rod 68, and the moving ring 69 is threadedly connected to the threaded rod 610. The movement of the moving ring 69 drives the hinge rod 68 to move. The two ends of the hinge rod 68 are hinged to the moving ring 69 and the connecting rod 66, respectively. The movement of motor 8 can move the connecting rod 66, thereby fine-tuning the position of the grinding block 67. Motor 611 is fixedly installed on the fixed frame 63, and the output shaft of motor 611 is fixedly connected to the cylindrical block 64. By starting motor 611, the cylindrical block 64 can be rotated, thereby adjusting the angle position of the grinding block 67, thus improving the grinding effect of the grinding device. The rotating shaft 4 is rotatably connected to the support frame 1, and the support frame 1 can support the rotating shaft 4. The rotating shaft 4 is rotatably connected to the rotating disk 52.
[0032] This deburring device for capacitor cover production, through its clamping and limiting mechanisms, enables rapid clamping and release of the capacitor cover as the rotating disk spins, resulting in more uniform grinding and improved grinding effect and efficiency. Furthermore, the designed grinding mechanism allows for more precise adjustment of the grinding block's angle, further enhancing the device's performance.
[0033] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles employed. Those skilled in the art should understand that various modifications, equivalent substitutions, and variations can be made to this utility model. However, such variations, as long as they do not depart from the spirit of this utility model, should be within the protection scope of this utility model. Furthermore, some terminology used in this application specification and claims is not limiting, but merely for ease of description.
Claims
1. A deburring device for capacitor cover plate production, characterized in that, The system includes a support frame (1), a support plate (2), a motor (3), a rotating shaft (4), a clamping mechanism (5), and a grinding mechanism (6). The support plate (2) is fixedly installed on the support frame (1), the motor (3) is fixedly installed on the support frame (1), the rotating shaft (4) is fixedly installed on the output shaft of the motor (3), and the clamping mechanism (5) is fixedly installed on the rotating shaft (4). The clamping mechanism (5) is used to clamp and fix the capacitor cover plate. The grinding mechanism (6) The grinding mechanism (6) is fixedly installed on the support plate (2) and is used to grind the capacitor cover plate. The clamping mechanism (5) includes a placement plate (51), a rotating disk (52) and a limiting mechanism (58). The placement plate (51) is fixedly installed on the rotating shaft (4). The rotating disk (52) is rotatably installed on the placement plate (51). The limiting mechanism (58) is fixedly installed on the rotating disk (52) and is used to limit the rotating disk (52).
2. The deburring device for capacitor cover plate production according to claim 1, characterized in that, The clamping mechanism (5) further includes a guide post (53), a moving rod (54), and a clamping block (55). A straight groove (56) is provided on the placement plate (51), and an arc groove (57) is provided on the rotating disk (52). The moving rod (54) is slidably installed in the straight groove (56) and the arc groove (57). The guide post (53) is fixedly installed in the straight groove (56) and the guide post (53) passes through the moving rod (54). The clamping block (55) is fixedly installed on the moving rod (54).
3. The deburring device for capacitor cover production according to claim 1, characterized in that, The limiting mechanism (58) includes a wedge (581), which is connected to the rotating disk (52) by a spring (582). The placement plate (51) has a slot (587), and the wedge (581) can be slidably installed on the rotating disk (52) and the wedge (581) is engaged with the slot (587).
4. The deburring device for capacitor cover plate production according to claim 3, characterized in that, The limiting mechanism (58) further includes a cylindrical rod (584), a sleeve (585), and an extrusion column (586). The cylindrical rod (584) is fixedly installed on the rotating disk (52). The sleeve (585) is slidably installed on the cylindrical rod (584). The extrusion column (586) is fixedly installed on the sleeve (585) and slidably installed on the cylindrical rod (584). The extrusion column (586) penetrates the rotating disk (52). The wedge (581) has a slanted groove (583).
5. The deburring device for capacitor cover plate production according to claim 1, characterized in that, The grinding mechanism (6) includes an electric telescopic rod (61), a slider (62), a fixed frame (63), a cylindrical block (64), a cylindrical tube (65), a connecting rod (66), and a grinding block (67). The electric telescopic rod (61) is fixedly installed on the support plate (2). The slider (62) is slidably installed on the support plate (2), and the slider (62) is fixedly connected to the output end of the electric telescopic rod (61). The fixed frame (63) is fixedly installed on the slider (62). The cylindrical block (64) is rotatably installed on the fixed frame (63). The cylindrical tube (65) is fixedly installed on the cylindrical block (64). The connecting rod (66) is slidably installed on the cylindrical tube (65), and the connecting rod (66) is fixedly connected to the grinding block (67).
6. The deburring device for capacitor cover production according to claim 5, characterized in that, The grinding mechanism (6) also includes a hinge rod (68), a moving ring (69), a threaded rod (610), and a second motor (611). The threaded rod (610) is rotatably mounted on the cylindrical block (64). The moving ring (69) is connected to the connecting rod (66) through the hinge rod (68), and the moving ring (69) is threadedly connected to the threaded rod (610). The two ends of the hinge rod (68) are respectively hinged to the moving ring (69) and the connecting rod (66). The second motor (611) is fixedly mounted on the fixed frame (63), and the output shaft of the second motor (611) is fixedly connected to the cylindrical block (64).
7. The deburring device for capacitor cover production according to claim 1, characterized in that, The rotating shaft (4) is rotatably connected to the support frame (1), and the rotating shaft (4) is rotatably connected to the rotating disk (52).