Turbine shell positioning and polishing device
By designing a turbine housing positioning and polishing device, a bidirectional cylinder and a limiting block are used to quickly clamp the turbine housing. Combined with a lifting cylinder and polishing components, rapid positioning and all-round polishing are achieved. This solves the problem of time-consuming positioning in existing devices, improves processing efficiency, removes dust, and enhances the cleanliness of the working environment.
Patent Information
- Application Number
- CN202423262195.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing polishing equipment is time-consuming when positioning the turbine housing, resulting in low processing efficiency.
A turbine housing positioning and polishing device was designed. It uses a two-way cylinder and a limit block to quickly clamp the turbine housing. Combined with a lifting cylinder and a polishing component, it achieves rapid positioning and polishing. It is equipped with a pushing component and a servo motor to achieve all-round polishing. A dust collection component and an activated carbon bag are used to remove dust.
It enables rapid positioning and clamping of the turbine housing and all-around polishing, improving processing efficiency. The dust collection component and activated carbon pack effectively handle dust during the polishing process, improving the cleanliness of the working environment.
Smart Images
Figure CN223656728U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of turbine housing processing, and in particular to a turbine housing positioning and polishing device. Background Technology
[0002] As the foundation of the automotive industry, auto parts are a necessary factor to support the industry's continued healthy development. In particular, the current vigorous and dynamic independent development and innovation in the automotive industry requires a strong parts system for support. Turbine housings are a type of auto parts. During the processing of turbine housings, polishing equipment is used to polish them. However, existing polishing equipment usually uses a vise to position the turbine housing, but this positioning method is time-consuming, thus reducing the working efficiency of the polishing equipment. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, the purpose of this utility model is to provide an invention that has the advantages of solving the problems mentioned in the background art.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0005] A turbine housing positioning and polishing device includes a base, symmetrical support plates vertically fixed to the top two sides of the base, a horizontal plate fixedly connected between the tops of the support plates, a moving groove at the bottom of the horizontal plate, a moving block slidably engaged in the moving groove, a pushing component for driving the moving block to move left and right in the moving groove, a cylinder seat fixedly connected to the bottom of the moving block, a lifting cylinder fixedly connected to the bottom of the cylinder seat, a lifting plate fixedly connected to the bottom of the output end of the lifting cylinder, a bracket fixedly connected to the bottom of the lifting plate, a stabilizing frame between the bottom of the lifting plate and the bracket, a polishing component inside the bracket, a base plate located on the upper surface of the base between the support plates, a positioning groove at the upper surface of the base plate, a positioning component inside the positioning groove, the positioning component including a bidirectional cylinder located at the center of the positioning groove, limit blocks fixedly connected to both output ends of the bidirectional cylinder, the limit blocks slidably engaged with the limit groove, and the tops of the limit blocks extending to the outside of the limit groove.
[0006] By adopting the above technical solution, during operation, the operator places the turbine housing to be polished above the base plate. At this time, the operator activates the bidirectional cylinder according to the operation requirements. Simultaneously, the two sides of the output end of the bidirectional cylinder drive the corresponding limit sliders to move towards each other until the limit blocks clamp and fix the turbine housing on both sides, thereby achieving rapid positioning and clamping of the turbine housing. Then, the operator activates the lifting cylinder, which, together with the lifting plate at the bottom of the output end, raises and lowers the bracket and the polishing components on the bracket to the appropriate polishing height. Through the cooperation of the polishing components, the polishing operation on the surface of the turbine housing is completed. During the polishing operation, the operator can activate the pushing component as required, driving the moving block and other components at the bottom of the moving block to move horizontally left and right, thereby completing the polishing operation on other areas of the turbine housing surface.
[0007] Further configuration: The pushing assembly includes fixed seats disposed on both sides of the moving groove, a lead screw rotatably connected between the fixed seats, a servo motor connected to one end of the lead screw via a coupling, and a moving block matchedly connected to the outside of the lead screw.
[0008] By adopting the above technical solution, during the polishing operation, the operator turns on the servo motor according to the operation requirements, which drives the lead screw to rotate. At this time, the moving block on the lead screw and other components at the bottom of the moving block move left and right to the appropriate polishing position in conjunction with the moving slot, and cooperate with other components to achieve surface polishing of other areas of the turbine housing.
[0009] Further configuration: The polishing assembly includes a polishing motor disposed within a bracket, a polishing shaft connected to the bottom of the polishing motor, the bottom of the polishing shaft extending to the outside of the bracket, and a polishing disc fixedly connected to the bottom of the extended end of the polishing shaft.
[0010] By adopting the above technical solution, during the polishing operation, the operator turns on the polishing motor, which drives the polishing shaft and the polishing disc at the bottom of the polishing shaft to rotate, thereby achieving the polishing operation by having the polishing disc contact the surface of the turbine housing.
[0011] Further details: A dust collection frame is also provided on the right side wall of the base plate. The dust collection frame is equipped with a dust collection assembly, which includes a dust collection hood mounted on the dust collection frame. The dust collection hood is inclined towards the side of the bidirectional cylinder. The dust collection hood is connected to a dust collection pipe, and the other end of the dust collection pipe is connected to a dust collection box. The dust collection box is fixedly connected to the outer wall of the support plate. A dust collection filter is provided inside the dust collection box. A fan is embedded in one side of the dust collection filter within the dust collection box. Multiple activated carbon packets are also placed at the bottom of the dust collection box.
[0012] By adopting the above technical solution, some dust will be generated during the polishing operation. At this time, the operator turns on the exhaust fan, which works in conjunction with the dust suction pipe and dust suction hood to suck the dust into the dust collection box. The dust can be adsorbed and filtered by the dust collection filter in the dust collection box, and the activated carbon pack can purify the air in the dust collection box. Then, the exhaust fan will discharge clean gas.
[0013] Further configuration: Anti-slip pads are fixedly connected to each adjacent side of the extension end of the limiting block.
[0014] By adopting the above technical solution, when the limiting blocks cooperate to limit and fix the turbine housing on both sides, the anti-slip pads on the limiting blocks contact the turbine housing, which plays a certain role in protection and anti-slip.
[0015] Further feature: The base is equipped with suction cups around its bottom.
[0016] By adopting the above technical solution and using the suction cup, the base and other equipment can be supported and stabilized.
[0017] In summary, this utility model has the following beneficial effects:
[0018] During operation, the operator places the turbine housing to be polished on the base plate. The operator then activates the bidirectional cylinder according to the work requirements. Simultaneously, the two sides of the output end of the bidirectional cylinder drive the corresponding limit sliders to move towards each other until the limit blocks clamp and fix the turbine housing on both sides, thus achieving rapid positioning and clamping of the turbine housing. Next, the operator activates the lifting cylinder, which, in conjunction with the lifting plate at the bottom of the output end, raises and lowers the bracket and the polishing components on the bracket to a suitable polishing height. Through the cooperation of the polishing components, the polishing operation on the surface of the turbine housing is completed. During the polishing process, the operator can activate the pushing component as required, driving the moving block and other components at the bottom of the moving block to move horizontally left and right, thereby completing the polishing operation on other areas of the turbine housing surface.
[0019] This utility model has a dust collection component. During polishing operations, a certain amount of dust will be generated. At this time, the operator turns on the exhaust fan, which works in conjunction with the dust suction pipe and dust suction hood to suck the dust into the dust collection box. The dust can be adsorbed and filtered through the dust collection filter in the dust collection box, and the activated carbon pack can purify the air in the dust collection box. Clean gas is then discharged through the exhaust fan. Attached Figure Description
[0020] The accompanying drawings, which are provided to further illustrate the present invention and form part of this application, do not constitute an undue limitation of the present invention. In the drawings:
[0021] Figure 1This is the front view of this utility model;
[0022] Figure 2 This is a schematic diagram of the main structure of this utility model.
[0023] In the diagram, 1. Base; 2. Support plate; 3. Horizontal plate; 4. Moving groove; 5. Moving block; 6. Pushing assembly; 7. Cylinder seat; 8. Lifting cylinder; 9. Lifting plate; 10. Bracket; 11. Stabilizing frame; 12. Polishing assembly; 13. Base plate; 14. Positioning groove; 15. Positioning assembly; 16. Two-way cylinder; 17. Limiting block; 18. Fixed seat; 19. Lead screw; 20. Servo motor; 21. Polishing motor; 22. Polishing shaft; 23. Polishing disc; 24. Dust collection frame; 25. Dust collection assembly; 26. Dust collection hood; 27. Dust collection pipe; 28. Dust collection box; 29. Dust collection filter; 30. Exhaust fan; 31. Activated carbon bag; 32. Anti-slip mat; 33. Foot suction plate. Detailed Implementation
[0024] The foregoing and other technical contents, features and effects of this utility model are described in conjunction with the appendix below. Figure 1 To be continued Figure 2 The detailed description of the embodiments will make this clear. All structural details mentioned in the following embodiments are based on the accompanying drawings.
[0025] Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.
[0026] Example 1: A turbine housing positioning and polishing device, such as Figure 1 , 2 As shown, the device includes a base 1, with suction cups 33 on all four sides of the bottom. Symmetrical support plates 2 are vertically fixed to the top two sides of the base 1. A horizontal plate 3 is fixedly connected between the tops of the support plates 2. A moving groove 4 is provided at the bottom of the horizontal plate 3. A moving block 5 is slidably fitted in the moving groove 4. A pushing assembly 6 is provided in the moving groove 4 to drive the moving block 5 to move left and right. The pushing assembly 6 includes fixed seats 18 on both sides of the moving groove 4. A lead screw 19 is rotatably connected between the fixed seats 18. One end of the lead screw 19 is connected to a servo motor 20 through a coupling. The moving block 5 is matched and connected to the lead screw. On the outer side, a cylinder seat 7 is fixedly connected to the bottom of the movable block 5. A lifting cylinder 8 is fixedly connected to the bottom of the cylinder seat 7. A lifting plate 9 is fixedly connected to the bottom of the output end of the lifting cylinder 8. A bracket 10 is fixedly connected to the bottom of the lifting plate 9. A stabilizing frame 11 is provided between the bottom of the lifting plate 9 and the bracket 10. A polishing assembly 12 is provided inside the bracket 10. The polishing assembly 12 includes a polishing motor 21 installed inside the bracket 10. A polishing shaft 22 is connected to the bottom of the polishing motor 21. The bottom of the polishing shaft 22 extends to the outside of the bracket 10. A polishing disc 23 is fixedly connected to the bottom of the extended end of the polishing shaft 22.
[0027] like Figure 2 As shown, a base plate 13 is provided on the upper surface of the base 1 between the support plates 2. A positioning groove 14 is provided on the upper surface of the base plate 13. A positioning component 15 is provided in the positioning groove 14. The positioning component 15 includes a bidirectional cylinder 16 located at the center of the positioning groove 14. Limiting blocks 17 are fixedly connected to both output ends of the bidirectional cylinder 16. The limiting blocks 17 slide with the limiting groove. The top of the limiting blocks 17 extends to the outside of the limiting groove. Anti-slip pads 32 are fixedly connected to the adjacent side of the extension end of the limiting blocks 17.
[0028] like Figure 2 As shown, a dust collection frame 24 is also provided on the right side wall of the base plate 13. A dust collection assembly 25 is provided on the dust collection frame 24. The dust collection assembly 25 includes a dust collection hood 26 provided on the dust collection frame 24. The dust collection hood 26 is positioned facing the bidirectional cylinder 16. The dust collection hood 26 is connected to a dust collection pipe 27. The other end of the dust collection pipe 27 is connected to a dust collection box 28. The dust collection box 28 is fixedly connected to the outer wall of the support plate 2. A dust collection filter 29 is provided inside the dust collection box. A fan 30 is embedded on one side of the dust collection filter 29 in the dust collection box 28. Multiple activated carbon bags 31 are also placed at the bottom of the dust collection box 28.
[0029] In this embodiment of the invention, during operation, the operator places the turbine housing to be polished above the base plate 13. The operator then activates the bidirectional cylinder 16 according to the work requirements. Simultaneously, the two sides of the output end of the bidirectional cylinder 16 drive the corresponding limit sliders to move towards each other until the limit block 17 clamps and fixes the turbine housing on both sides, thus achieving rapid positioning and clamping of the turbine housing. Next, the operator activates the lifting cylinder 8, which, in conjunction with the lifting plate 9 at the bottom of the output end, raises and lowers the bracket 10 and the polishing assembly 12 on the bracket 10 to a suitable polishing height until the polishing disc contacts the surface of the turbine housing. At this point, the operator activates the polishing motor 21, driving the polishing shaft 22 and the polishing disc 23 at the bottom of the polishing shaft 22 to rotate, thereby allowing the polishing disc 23 to interact with the turbine housing surface. Polishing is achieved by contacting the surface of the turbine housing. During polishing, the operator turns on the servo motor 20 according to the work requirements, which drives the lead screw 19 to rotate. At this time, the moving block 5 on the lead screw 19 and other components at the bottom of the moving block 5 move left and right with the moving groove 4 to the appropriate polishing position, thereby achieving frequent polishing of other areas of the turbine housing surface. During polishing, some dust will be generated. At this time, the operator turns on the exhaust fan 30, which works in conjunction with the suction pipe 27 and the suction hood 26 to suck the dust into the dust collection box 28. The dust can be adsorbed and filtered by the dust collection filter 29 in the dust collection box 28, and the activated carbon bag 31 can purify the air in the dust collection box 28, so that clean gas is discharged through the exhaust fan 30.
[0030] The above description is a further detailed explanation of the present utility model in conjunction with specific embodiments, and it should not be considered that the specific implementation of the present utility model is limited to this. For those skilled in the art to which the present utility model pertains and related fields, any extensions, operation methods, and data substitutions made based on the technical solution concept of the present utility model should fall within the protection scope of the present utility model.
Claims
1. A turbine housing positioning and polishing device, comprising a base (1), characterized in that: The base (1) has symmetrical support plates (2) vertically fixedly connected to the top two sides. A horizontal plate (3) is fixedly connected between the tops of the support plates (2). A moving groove (4) is provided at the bottom of the horizontal plate (3). A moving block (5) is slidably fitted in the moving groove (4). A pushing component (6) for driving the moving block (5) to move left and right is provided in the moving groove (4). A cylinder seat (7) is fixedly connected to the bottom of the moving block (5). A lifting cylinder (8) is fixedly connected to the bottom of the cylinder seat (7). A lifting plate (9) is fixedly connected to the bottom of the output end of the lifting cylinder (8). A bracket (10) is fixedly connected to the bottom of the lifting plate (9). (9) A stabilizing frame (11) is provided between the bottom and the bracket (10). A polishing component (12) is provided inside the bracket (10). A base plate (13) is provided between the support plates (2) on the upper surface of the base (1). A positioning groove (14) is provided on the upper surface of the base plate (13). A positioning component (15) is provided inside the positioning groove (14). The positioning component (15) includes a bidirectional cylinder (16) located at the center of the positioning groove (14). Limiting blocks (17) are fixedly connected to both output ends of the bidirectional cylinder (16). The limiting blocks (17) slide with the limiting groove. The top of the limiting blocks (17) extends to the outside of the limiting groove.
2. The turbine housing positioning and polishing device according to claim 1, characterized in that: The pushing assembly (6) includes fixed seats (18) disposed on both sides of the moving groove (4), and a lead screw (19) is rotatably connected between the fixed seats (18). One end of the lead screw (19) is connected to a servo motor (20) via a coupling, and the moving block (5) is matched and connected to the outside of the lead screw (19).
3. The turbine housing positioning and polishing device according to claim 1, characterized in that: The polishing assembly (12) includes a polishing motor (21) disposed in the bracket (10), the bottom of the polishing motor (21) is connected to a polishing shaft (22), the bottom of the polishing shaft (22) extends to the outside of the bracket (10), and a polishing disc (23) is fixedly connected to the bottom of the extended end of the polishing shaft (22).
4. The turbine housing positioning and polishing device according to claim 1, characterized in that: The right side wall of the base plate (13) is also provided with a dust collection rack (24), and a dust collection assembly (25) is provided on the dust collection rack (24). The dust collection assembly (25) includes a dust collection hood (26) set on the dust collection rack (24). The dust collection hood (26) is set facing the side of the bidirectional cylinder (16). The dust collection hood (26) is connected to a dust collection pipe (27). The other end of the dust collection pipe (27) is connected to a dust collection box (28). The dust collection box (28) is fixedly connected to the outer wall of the support plate (2). A dust collection filter (29) is provided inside the dust collection box. A fan (30) is embedded on one side of the dust collection filter (29) on the dust collection box (28). Multiple activated carbon bags (31) are also placed at the bottom of the dust collection box (28).
5. The turbine housing positioning and polishing device according to claim 1, characterized in that: Anti-slip pads (32) are fixedly connected to the adjacent side of the extension end of the limiting block (17).
6. The turbine housing positioning and polishing device according to claim 1, characterized in that: The base (1) has suction cups (33) on all four sides of its bottom.