Processing device suitable for special-shaped boron carbide ceramic material

Abstract

The utility model relates to the field of material processing equipment, and discloses a special-shaped boron carbide ceramic material processing device which comprises a water tank, a bearing column is fixedly connected to the outer side of the water tank, a processing device body is fixedly connected to the outer side of the bearing column, a base is fixedly connected to the interior of the water tank, and filtering mechanisms are arranged on the two sides of the base. A clamping mechanism is arranged at the top of the base, the filtering assembly comprises a water pump, the output end of the water pump is fixedly connected with a water outlet pipe, the input end of the water pump is fixedly connected with a connecting pipe, and the end, away from the water pump, of the connecting pipe is fixedly connected into the water pool. When the processing device is started, the water pump works synchronously, water is sprayed to a processing part through the water outlet pipe for auxiliary treatment, and wastewater flows back to the water pool after being filtered by the filter screen, so that cyclic utilization is realized. The filter screen is convenient to clean and can be replaced only by pulling the bolt, so that water resources are effectively saved, and the processing cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of material processing equipment, and in particular to a device suitable for processing irregularly shaped boron carbide ceramic materials. Background Technology

[0002] Boron carbide ceramics are advanced materials renowned for their ultra-high hardness, excellent wear resistance, and extremely strong chemical stability, and are widely used in high-end fields such as aerospace, armor protection, and the nuclear industry. This material has irreplaceable advantages in meeting performance requirements in extreme environments. However, due to its extremely high hardness and significant brittleness, its processing often faces multiple challenges, including stringent requirements for machining precision, susceptibility to surface damage, and high wear rates on machining equipment and tools. These problems not only increase the difficulty of machining but also significantly raise costs.

[0003] In existing technologies, wet machining processes have been widely used in the machining of hard materials due to their excellent thermal management and lubrication properties. By introducing a water circulation system during the machining process, the temperature of the cutting zone can be effectively reduced, thereby minimizing material damage caused by thermal stress and decreasing tool wear. Furthermore, wet machining can remove cutting debris, preventing secondary damage to the machined surface, thus further improving machining accuracy and surface quality.

[0004] Despite the numerous advantages of wet processing, traditional equipment still has significant limitations. For example, the low recycling rate of water resources often leads to serious waste; the low filtration efficiency of waste materials easily causes system blockage or secondary pollution; and the cumbersome operation of replacing filters not only increases maintenance costs but also affects the continuity and efficiency of processing.

[0005] Therefore, a processing device suitable for irregularly shaped boron carbide ceramic materials is proposed to solve the above problems. Utility Model Content

[0006] To overcome the above shortcomings, this utility model provides a processing device for irregularly shaped boron carbide ceramic materials, aiming to improve the problems of increased costs caused by water waste and easy loosening of irregularly shaped materials during clamping.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a processing device for irregularly shaped boron carbide ceramic materials, comprising a water tank, a support column fixedly connected to the outside of the water tank, a processing device body fixedly connected to the outside of the support column, a base fixedly connected to the inside of the water tank, a filter mechanism provided on both sides of the base, and a clamping mechanism provided on the top of the base;

[0008] The filtration assembly includes a water pump, with an outlet pipe fixedly connected to the output end of the water pump and a connecting pipe fixedly connected to the input end of the water pump. The end of the connecting pipe away from the water pump is fixedly connected to the inside of the water tank. Two filter screens are symmetrically distributed inside the water tank. Insert blocks are fixedly connected to both sides of each filter screen. Multiple fixing blocks are fixedly connected to the top of the water tank, and fixing components are installed inside each fixing block.

[0009] As a further description of the above technical solution:

[0010] The fixing component includes a housing, the outer side of which is fixedly connected to the inside of the fixing block, an inner shell fixedly connected to the inside of the housing, a pin slidably connected to the inside of the inner shell, a spring sleeved on the outer side of the pin, a pad fixedly connected to the outer side of the pin, an L-shaped rod fixedly connected to the outer side of the pad, an L-shaped groove on the outer side of the inner shell, and an arc-shaped groove on the end of the housing away from the fixing block.

[0011] As a further description of the above technical solution:

[0012] The clamping mechanism includes a fixed frame, the bottom of which is fixedly connected to the top of the base and located directly below the main body of the processing device. A connecting shaft is fixedly connected to the middle of the fixed frame, and a second ring is fixedly connected to the top of the fixed frame. Multiple connecting posts are fixedly connected to the top of the second ring, and a first ring is fixedly connected to the top of each connecting post. Multiple limiting posts are fixedly connected between the first and second rings. A sliding rod is slidably connected inside each limiting post. A semi-hollow shell is fixedly connected to the top of the sliding rod. A first sliding block is slidably connected inside the semi-hollow shell. Two second sliding blocks are slidably connected inside the first sliding block, and two third sliding blocks are slidably connected inside the second sliding block. A turntable is rotatably connected to the top of the connecting shaft. The end of the sliding rod away from the semi-hollow shell is rotatably connected to the outside of the turntable. An electric push rod is rotatably connected to the bottom of the second ring, and the output end of the electric push rod is rotatably connected to the bottom of the turntable.

[0013] As a further description of the above technical solution:

[0014] The end of the water outlet pipe away from the water pump is located on the outside of the main body of the processing device, and the filter screen is slidably connected inside the water tank.

[0015] As a further description of the above technical solution:

[0016] The insert block is inserted into the fixed block, and the pin is inserted into the insert block.

[0017] As a further description of the above technical solution:

[0018] The outer sides of the L-shaped rod are slidably connected to the inside of the L-shaped groove and the arc groove, and the top of the insert block is rotatably connected to a handle.

[0019] As a further description of the above technical solution:

[0020] One end of the spring is fixedly connected to one side of the pad, and the other end of the spring abuts against the inner wall of the inner shell.

[0021] As a further description of the above technical solution:

[0022] The outer side of the sliding block three is fixedly connected with an anti-slip strip, and the sliding rod is slidably connected between the first ring and the second ring.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this invention, when processing boron carbide ceramic materials, the water pump starts simultaneously with the main body of the processing device. Water from the pool is sprayed through the outlet pipe to the processing area to provide auxiliary treatment to the boron carbide ceramic materials, thereby improving the smoothness of the processing. During processing, wastewater is filtered through a filter screen, trapping the waste generated during processing. The purified water flows back to the pool, achieving recycling. When the filter screen needs cleaning, simply pull the pin to remove the insert from the fixing block, easily replacing the filter screen. Through water recycling, not only are water resources effectively saved, but processing costs are also reduced.

[0025] 2. In this invention, when processing irregularly shaped boron carbide ceramic materials, the material to be processed is placed above the turntable. After the electric push rod is activated, the turntable begins to rotate. At this time, the semi-hollow shells gradually move towards the center until they firmly clamp the boron carbide ceramic material. When the anti-slip strip contacts the material surface, sliding blocks three, two, and one will automatically adjust their angles until the optimal clamping state is achieved, thereby ensuring that the material is firmly fixed. This effectively solves the problem of irregularly shaped boron carbide ceramic materials easily loosening during clamping, and significantly improves the stability and precision of the processing. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a processing device for irregularly shaped boron carbide ceramic materials proposed in this utility model;

[0027] Figure 2 This is a schematic cross-sectional view of a processing device for irregularly shaped boron carbide ceramic materials proposed in this utility model.

[0028] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0029] Figure 4 This is a schematic diagram of the clamping mechanism of a processing device for irregularly shaped boron carbide ceramic materials proposed in this utility model;

[0030] Figure 5 This is a schematic diagram of the structure of an explosion-proof clamping mechanism for a processing device for irregularly shaped boron carbide ceramic materials proposed in this utility model;

[0031] Figure 6 for Figure 5 Enlarged diagram of point B in the middle.

[0032] Legend:

[0033] 1. Support column; 2. Base; 3. Insert block; 4. Filter screen; 5. Turntable; 6. Water tank; 7. Connecting pipe; 8. Water pump; 9. Water outlet pipe; 10. Main body of processing device; 11. Outer shell; 12. Inner shell; 13. Pad plate; 14. Fixing block; 15. Pin; 16. L-shaped rod; 17. Spring; 18. L-shaped groove; 19. Arc groove; 20. Semi-hollow shell; 21. Sliding block one; 22. Sliding block two; 23. Sliding block three; 24. Anti-slip strip; 25. Connecting column; 26. Ring one; 27. Limiting column; 28. Sliding rod; 29. ​​Ring two; 30. Fixing frame; 31. Connecting shaft; 32. Electric push rod. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Reference Figures 1-3 An embodiment of this utility model is provided: a processing device for irregularly shaped boron carbide ceramic materials, including a water tank 6, a support column 1 fixedly connected to the outside of the water tank 6, a processing device body 10 fixedly connected to the outside of the support column 1, a base 2 fixedly connected inside the water tank 6, a filter mechanism provided on both sides of the base 2, and a clamping mechanism provided on the top of the base 2.

[0036] The filtration assembly includes a water pump 8. A water outlet pipe 9 is fixedly connected to the output end of the water pump 8, and a connecting pipe 7 is fixedly connected to the input end of the water pump 8. The end of the connecting pipe 7 away from the water pump 8 is fixedly connected to the inside of a water tank 6. Two filter screens 4 are symmetrically distributed inside the water tank 6. Insert blocks 3 are fixedly connected to both sides of each filter screen 4. Multiple fixing blocks 14 are fixedly connected to the top of the water tank 6, and fixing components are installed inside each fixing block 14. The end of the water outlet pipe 9 away from the water pump 8 is located on the outside of the processing device body 10. The filter screens 4 are slidably connected inside the water tank 6. The water tank 6 stores the water required for processing and allows for recycling, providing a water source for cooling and lubrication. A support column 1 supports and fixes the processing device body 10, ensuring stable operation. The processing device body 10 performs specific processing operations on boron carbide ceramic materials. The base 2 provides installation and support for the filtration and clamping mechanisms, maintaining overall stability. The water pump 8 provides power to circulate water to the processing area. The connecting pipe 7 connects the water tank 6 and the water pump 8, completing the water input. The water outlet pipe 9 is used to deliver water to the processing area for cooling and lubrication. The filter screen 4 is used to filter waste materials from the processing wastewater, ensuring the quality of the return water, and is symmetrically distributed to improve filtration efficiency. The insert block 3 is used to fix the filter screen 4 and facilitate disassembly and replacement. The fixing block 14 and fixing assembly firmly secure the filter screen 4, ensuring it does not loosen during operation.

[0037] Reference Figures 1-3The fixing assembly includes a housing 11, with the outer side of the housing 11 fixedly connected to the inside of the fixing block 14. An inner housing 12 is fixedly connected inside the housing 11, and a pin 15 is slidably connected inside the inner housing 12. A spring 17 is sleeved on the outer side of the pin 15, and a pad 13 is fixedly connected to the outer side of the pin 15. An L-shaped rod 16 is fixedly connected to the outer side of the pad 13. An L-shaped groove 18 is formed on the outer side of the inner housing 12, and an arc-shaped groove 19 is formed at the end of the housing 11 away from the fixing block 14. A plug 3 is inserted into the inside of the fixing block 14, and the pin 15 is inserted into the inside of the plug 3. The outer sides of the L-shaped rod 16 are slidably connected to the L-shaped groove 18 and the arc-shaped groove 19. A handle is rotatably connected to the top of the plug 3. The housing 11 is fixed inside the fixing block 14, providing protection and support for the inner housing 12 and related components. The inner housing 12 accommodates the pin 15 and the spring 17, ensuring smooth sliding of the pin 15. The pin 15 is used to fix the plug 3, allowing the filter 4 to be fixed or removed when inserted or pulled out. Spring 17 is sleeved on the outside of pin 15, providing elasticity to automatically reset pin 15 and ensure stable fixation of insert block 3. Pad 13 is fixed to the outside of pin 15 and is used to connect L-shaped rod 16. L-shaped rod 16 slides within L-shaped groove 18 and arc-shaped groove 19. Rotating pin 15 allows L-shaped rod 16 to be engaged within L-shaped groove 18, eliminating the need to constantly pull pin 15. L-shaped groove 18 is used to rotate pin 15 to engage L-shaped rod 16. Arc-shaped groove 19 ensures normal sliding of L-shaped rod 16 when pin 15 is rotated. Insert block 3 is inserted into fixing block 14 to fix filter screen 4 and engages with pin 15 to lock filter screen 4. Handle is used to pull filter screen 4 after unlocking, facilitating removal or replacement of filter screen 4.

[0038] Reference Figure 1 , Figure 4 , Figure 5 and Figure 6The clamping mechanism includes a fixed frame 30, the bottom of which is fixedly connected to the top of the base 2 and located directly below the main body 10 of the processing device. A connecting shaft 31 is fixedly connected to the middle of the fixed frame 30. A second ring 29 is fixedly connected to the top of the fixed frame 30. Multiple connecting posts 25 are fixedly connected to the top of the second ring 29. A first ring 26 is fixedly connected to the top of the connecting posts 25. Multiple limiting posts 27 are fixedly connected between the first ring 26 and the second ring 29. A sliding rod 28 is slidably connected inside the limiting post 27. A semi-hollow shell 20 is fixedly connected to the top of the sliding rod 28. The core shell 20 has a sliding block 21 inside, which is slidably connected to two sliding blocks 22 inside. Two sliding blocks 23 are slidably connected to the sliding blocks 22 inside. A turntable 5 is rotatably connected to the top of the connecting shaft 31. One end of the sliding rod 28, away from the semi-hollow shell 20, is rotatably connected to the outside of the turntable 5. An electric push rod 32 is rotatably connected to the bottom of the second ring 29, with its output end rotatably connected to the bottom of the turntable 5. An anti-slip strip 24 is fixedly connected to the outside of the third sliding block 23, and the sliding rod 28 is slidably connected between the first ring 26 and the second ring 29. The fixing frame 30 is mounted on top of the base 2, providing support for the entire clamping mechanism and ensuring stable material clamping. The connecting shaft 31 connects the fixing frame 30 and the turntable 5, providing rotational support and allowing for flexible adjustment of the clamping mechanism. Ring 26 and ring 29 support the various parts, ensuring the stable operation of the clamping mechanism. Slide 28 connects to the semi-hollow shell 20, moving it in tandem with the shell. The semi-hollow shell 20, slide block 21, slide block 22, and slide block 23 work together to effectively clamp the irregularly shaped material. Anti-slip strip 24 increases friction, preventing material slippage during processing. Turntable 5 rotates under the action of electric push rod 32, causing slide 28 to move and gradually bring the semi-hollow shell 20 closer together, thus clamping the irregularly shaped material. Electric push rod 32 drives turntable 5 to rotate, enabling automatic adjustment of the clamping mechanism and improving processing efficiency.

[0039] Working principle: First, place the irregularly shaped boron carbide ceramic material to be processed above the turntable 5. Then, start the electric push rod 32. Under the action of the electric push rod 32, the turntable 5 begins to rotate, thereby driving the slide rod 28 to slide inside the limiting post 27. The semi-hollow shell 20 will gradually move towards the center. When the anti-slip strip 24 contacts the irregularly shaped boron carbide ceramic material, the sliding block 1 21 will slide and adjust to a suitable angle inside the semi-hollow shell 20, the sliding block 22 will slide and adjust to a suitable angle inside the sliding block 21, and the sliding block 3 23 will slide and adjust to a suitable angle inside the sliding block 22. The inner sliding adjustment is adjusted to a suitable angle to effectively clamp the irregularly shaped boron carbide ceramic material, preventing it from easily falling off during processing. After clamping, the main body 10 of the processing device is started, and the water pump 8 is started simultaneously. The water pump 8 transports water from the pool 6 to the irregularly shaped boron carbide ceramic material to perform auxiliary treatment on the boron carbide ceramic material, thereby improving the smoothness of processing. During processing, the wastewater is filtered through the filter screen 4 to intercept the waste generated during processing. The purified water is returned to the pool 6 to achieve recycling. When the filter screen 4 needs to be cleaned, pull the pin 15 until the insert block 3 can be pulled out from the fixing block 14. Then rotate the pin 15 so that the L-shaped rod 16 is locked inside the L-shaped groove 18, so that the pin 15 does not need to be pulled manually. Then pull the pull ring on the top of the insert block 3 to remove the filter screen 4 for cleaning. After the filter screen 4 is cleaned, insert the insert block 3 back into the fixing block 14 and rotate the pin 15 so that the L-shaped rod 16 can slide inside the L-shaped groove 18. Under the action of the spring 17, the pin 15 will be inserted into the insert block 3, thereby fixing the filter screen 4. Through water recycling, not only is water resource effectively saved, but processing costs are also reduced, and it is also convenient to disassemble and clean the filter screen 4.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A processing apparatus for irregularly shaped boron carbide ceramic materials, comprising a water tank (6), characterized in that: A support column (1) is fixedly connected to the outside of the water tank (6), and a processing device body (10) is fixedly connected to the outside of the support column (1). A base (2) is fixedly connected inside the water tank (6), and a filter mechanism is provided on both sides of the base (2). A clamping mechanism is provided on the top of the base (2). The filtration mechanism includes a water pump (8), the output end of which is fixedly connected to a water outlet pipe (9), the input end of which is fixedly connected to a connecting pipe (7), the end of which is away from the water pump (8) is fixedly connected to the inside of the water tank (6), two filter screens (4) are provided inside the water tank (6) and are symmetrically distributed, and inserts (3) are fixedly connected to both sides of the filter screens (4), and multiple fixing blocks (14) are fixedly connected to the top of the water tank (6), and fixing components are provided inside the fixing blocks (14).

2. The apparatus for processing irregularly shaped boron carbide ceramic materials according to claim 1, characterized in that: The fixing assembly includes a housing (11), the outer side of which is fixedly connected to the inside of the fixing block (14), and an inner shell (12) fixedly connected inside the housing (11). A pin (15) is slidably connected inside the inner shell (12). A spring (17) is sleeved on the outer side of the pin (15). A pad (13) is fixedly connected on the outer side of the pin (15). An L-shaped rod (16) is fixedly connected on the outer side of the pad (13). An L-shaped groove (18) is opened on the outer side of the inner shell (12). An arc-shaped groove (19) is opened at the end of the housing (11) away from the fixing block (14).

3. The apparatus for processing irregularly shaped boron carbide ceramic materials according to claim 1, characterized in that: The clamping mechanism includes a fixed frame (30), the bottom of which is fixedly connected to the top of the base (2) and located directly below the main body (10) of the processing device. A connecting shaft (31) is fixedly connected to the middle of the fixed frame (30). A second ring (29) is fixedly connected to the top of the fixed frame (30). Multiple connecting posts (25) are fixedly connected to the top of the second ring (29). A first ring (26) is fixedly connected to the top of the connecting post (25). Multiple limiting posts (27) are fixedly connected between the first ring (26) and the second ring (29). A sliding rod (28) is slidably connected inside the limiting post (27). The top of the slide rod (28) is fixedly connected to a semi-hollow shell (20). A sliding block one (21) is slidably connected inside the semi-hollow shell (20). Two sliding blocks two (22) are slidably connected inside the sliding block one (21). Two sliding blocks three (23) are slidably connected inside the sliding block two (22). A turntable (5) is rotatably connected to the top of the connecting shaft (31). The end of the slide rod (28) away from the semi-hollow shell (20) is rotatably connected to the outside of the turntable (5). An electric push rod (32) is rotatably connected to the bottom of the ring two (29). The output end of the electric push rod (32) is rotatably connected to the bottom of the turntable (5).

4. The apparatus for processing irregularly shaped boron carbide ceramic materials according to claim 1, characterized in that: The end of the water outlet pipe (9) away from the water pump (8) is located on the outside of the main body (10) of the processing device, and the filter screen (4) is slidably connected inside the water tank (6).

5. The apparatus for processing irregularly shaped boron carbide ceramic materials according to claim 2, characterized in that: The insert (3) is inserted into the fixed block (14), and the pin (15) is inserted into the insert (3).

6. The apparatus for processing irregularly shaped boron carbide ceramic materials according to claim 2, characterized in that: The outer sides of the L-shaped rod (16) are slidably connected to the inside of the L-shaped groove (18) and the arc groove (19), and the top of the insert (3) is rotatably connected to a handle.

7. The apparatus for processing irregularly shaped boron carbide ceramic materials according to claim 2, characterized in that: One end of the spring (17) is fixedly connected to one side of the pad (13), and the other end of the spring (17) abuts against the inner wall of the inner shell (12).

8. The apparatus for processing irregularly shaped boron carbide ceramic materials according to claim 3, characterized in that: The outer side of the sliding block three (23) is fixedly connected with an anti-slip strip (24), and the sliding rod (28) is slidably connected between the first ring (26) and the second ring (29).

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